Cooling System Draining, Filling and Bleeding - 2.3L
Special Tools Illustration Tool Name Tool Number RADKITPLUS 078-00497
Scheme 21
Scheme 21: Cooling System Draining, Filling and Bleeding - 2.3L
| Item | Specification |
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
Partial Drain
| WARNING | Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury. |
| CAUTION | The coolant must be recovered in a suitable, clean container for reuse. If the coolant is contaminated it must be recycled or disposed of correctly. Contaminated coolant may damage cooling system components |
| CAUTION | The engine cooling system is filled with Motorcraft Premium Gold Engine Coolant. Always refill the cooling system with the same type coolant that was drained from the system. Do not mix coolant types. Incorrect coolant may damage cooling system components. |
Note. The addition of Cooling System Stop Leak Pellets darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Note. Less than 80% of the coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement.
- Remove the degas bottle cap.
- Place a suitable container below the radiator draincock. Drain the coolant.
- Close the radiator draincock when finished draining. Tighten to 2 Nm (18 lb-in).
Complete Drain
| WARNING | Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury. |
| CAUTION | The coolant must be recovered in a suitable, clean container for reuse. If the coolant is contaminated it must be recycled or disposed of correctly. Contaminated coolant may damage cooling system components. |
| CAUTION | The engine cooling system is filled with Motorcraft Premium Gold Engine Coolant. Always refill the cooling system with the same type coolant that was drained from the system. Do not mix coolant types. Incorrect coolant may damage cooling system components. |
Note. The addition of Cooling System Stop Leak Pellets darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Note. Less than 80% of the coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement.
- Remove the degas bottle cap.
- Place a suitable container below the radiator draincock. Drain the coolant.
- Close the radiator draincock when finished. Tighten to 2 Nm (18 lb-in).
- Place a suitable container below the radiator lower hose and disconnect the hose from the thermostat housing.
Filling and bleeding procedure for use with partial drain
- Make sure the radiator draincock is completely closed.
- Fill the system through the degas bottle cap to 15 mm (0.590 in) above the maximum fill level.
- Install the degas bottle cap.
- Start the engine and hold at 2,500 RPM engine speed for approximately 8 minutes until the thermostat opens.
- Maintain 2,500 RPM engine speed for an additional 3 minutes.
- Increase engine speed to 4,000 RPM and hold for 5 seconds.
- Return engine speed to 2,500 RPM and hold for an additional 3 minutes.
- Stop the engine and check for leaks.
Filling and bleeding procedure for use with complete drain
- Install the radiator lower hose and close the radiator draincock.
- Fill the system through the degas bottle cap to the maximum fill level.
- Start the engine and run for approximately 10 seconds at 2,500 RPM to prime the heater circuit then turn the engine off.
- Top off the coolant level to 15 mm (0.6 in) above the max fill level.
- Install the degas bottle cap.
- Start the engine and hold at 2,500 RPM engine speed for approximately 8 minutes until the thermostat opens.
- Maintain 2,500 RPM engine speed for an additional 3 minutes.
- Increase engine speed to 4,000 RPM and hold for 5 seconds.
- Return engine speed to 2,500 RPM and hold for an additional 3 minutes.
- Repeat the previous 2 steps.
- Stop the engine and check for leaks.
- Verify correct fluid level after engine cools for 20 minutes. Top off the degas bottle to MAX line.
Cooling System Draining, Filling and Bleeding - 3.0L, 4.0L
Special Tools Illustration Tool Name Tool Number RADKITPLUS 078-00497
| Item | Specification |
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
Draining
| WARNING | Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury. |
| CAUTION | The coolant must be recovered in a suitable, clean container for reuse. If the coolant is contaminated it must be recycled or disposed of correctly. Contaminated coolant may damage cooling system components |
| CAUTION | Fill with Motorcraft Premium Gold Engine Coolant. Always fill the cooling system with the same type coolant that is present in the system. Do not mix coolant types. Incorrect coolant may damage cooling system components. |
Note. The addition of Cooling System Stop Leak Pellets darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Note. Less than 80% of the coolant capacity can be recovered with the engine in the vehicle. Dirty, rusty or contaminated coolant requires replacement.
Scheme 22
- Release the pressure in the cooling system by slowly turning the radiator cap one half to one turn counterclockwise to the first stop on the filler neck. When the pressure has been released, remove the radiator cap.
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-268709) article.
- Remove the bolts and the air deflector.
- Place a suitable container below the radiator draincock. Drain the coolant.
- Close the radiator draincock when finished. Tighten to 2 Nm (18 lb-in).
Cooling System Flushing
| Item | Specification |
| Premium Cooling System Flush VC-1 | ESR-M14P7-A |
- Drain the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding - 2.3L»(ref-268733-S21721443632007102600000) or «Cooling System Draining, Filling and Bleeding - 3.0L, 4.0L»(ref-268733-S35335947772007102600000) in this article.
- Remove the thermostat. For additional information, refer to «Thermostat Housing - 2.3L»(ref-268733-S08993170712007102600000) , «Thermostat - 3.0L (2V)»(ref-268733-S15796502182007102600000) or «Thermostat - 4.0L SOHC»(ref-268733-S22631211542007102600000) in this article.
- Install the thermostat housing without the thermostat.
- Use an appropriate cooling system flusher to flush the engine and radiator. Use premium cooling system flush.
- Install the thermostat. For additional information, refer to «Thermostat Housing - 2.3L»(ref-268733-S08993170712007102600000) , «Thermostat - 3.0L (2V)»(ref-268733-S15796502182007102600000) or «Thermostat - 4.0L SOHC»(ref-268733-S22631211542007102600000) in this article.
- Fill the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding - 2.3L»(ref-268733-S21721443632007102600000) or «Cooling System Draining, Filling and Bleeding - 3.0L, 4.0L»(ref-268733-S35335947772007102600000) in this article.
Scheme 23
Scheme 23: REMOVAL AND INSTALLATION
| Item | Part Number | Description |
| 1 | 14A199 | Block heater electrical connector (part of 6B018) |
| 2 | | Block heater screw (part of 6A051) |
| 3 | 6A051 | Block heater |
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-268709) article.
- Drain the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding - 2.3L»(ref-268733-S21721443632007102600000) or «Cooling System Draining, Filling and Bleeding - 3.0L, 4.0L»(ref-268733-S35335947772007102600000) in this article.
- Disconnect the block heater electrical connector.
- Loosen the block heater screw and twist and slide the block heater to release the retainer clip. Discard the retainer clip and remove the block heater.
- To install, reverse the removal procedure.
Scheme 24
Scheme 24: Thermostat - 3.0L (2V)
| Item | Part Number | Description |
| 1 | N800312 | Throttle body (TB) cover bolt |
| 2 | 9E766 | TB cover |
Scheme 25
| Item | Part Number | Description |
| 1 | 8260 | Upper radiator hose |
| 2 | N605909 | Thermostat outlet housing bolt (2 required) |
| 3 | 8592 | Thermostat outlet housing |
| 4 | 8255 | Thermostat outlet housing gasket |
| 5 | 8575 | Thermostat |
| 6 | 13A506 | Alternator wiring pin-type retainer (part of 14A280) |