COOLING SYSTEM CAPACITIES
| Application | Qts. (L) |
|---|
| Blackwood | 18.9 (17.9) |
| Econoline |
| 4.2L |
| W/Aux Rear Heater | 25.4 (24.0) |
| All Others | 23.3 (22.0) |
| 4.6L |
| W/Aux Rear Heater | 27.2 (25.7) |
| All Others | 25.0 (23.6) |
| 5.4L |
| W/Aux Rear Heater | 31.0 (29.3) |
| All Others | 29.0 (27.4) |
| 6.8L |
| W/Aux Rear Heater | 32.8 (31.0) |
| All Others | 30.6 (28.9) |
| 7.3L Diesel |
| W/Aux Rear Heater | 32.6 (30.9) |
| All Others | 30.0 (28.5) |
| Escape |
| 2.0L | 7.0 (6.6) |
| 3.0L 4V | 10.5 (10.0) |
| Excursion |
| 5.4L | 26.4 (25.0) |
| 6.8L | 28.5 (27.0) |
| 7.3L Diesel | 32.75 (31.0) |
| Expedition & Navigator |
| 4.6L |
| W/One-Row Radiator | 21.7 (20.5) |
| W/2-Row Radiator | 23.0 (21.8) |
| W/One-Row Radiator & Aux Rear Heater | 22.9 (21.7) |
| W/2-Row Radiator & Aux Rear Heater | 24.8 (23.5) |
| 5.4L |
| W/One-Row Radiator | 23.9 (22.6) |
| W/2-Row Radiator | 25.5 (24.1) |
| W/One-Row Radiator & Aux Rear Heater | 26.3 (24.9) |
| W/2-Row Radiator & Aux Rear Heater | 27.9 (26.4) |
| Explorer Sport & Explorer Sport Trac | 14.0 (13.2) |
| Explorer & Mountaineer |
| 4.0L SOHC |
| W/Aux Rear Heater | 18.2 (17.2) |
| All Others | 16.3 (15.4) |
| 4.6L |
| W/Aux Rear Heater | 20.1 (19.0) |
| All Others | 18.6 (17.6) |
| F150 Pickup |
| 4.2L |
| With One-Row Radiator | 21.0 (19.9) |
| With 2-Row Radiator | 21.6 (20.4) |
| 4.6L |
| With One-Row Radiator | 20.6 (19.5) |
| With 2-Row Radiator | 23.1 (21.9) |
| 5.4L |
| With One-Row Radiator | 23.9 (22.6) |
| With 2-Row Radiator | 25.5 (24.1) |
| Supercharger Cooler | 4.2 (4.0) |
| F250-550 Pickup |
| 5.4L | 26.4 (25.0) |
| 6.8L | 28.5 (27.0) |
| 7.3L Diesel | 32.75 (31.0) |
| Ranger |
| 2.3L |
| Automatic Transmission | 10.2 (9.7) |
| Manual Transmission | 10.5 (9.9) |
| 3.0L |
| Automatic Transmission | 14.8 (14.1) |
| Manual Transmission | 15.1 (14.3) |
| 4.0L |
| Automatic Transmission | 13.2 (12.5) |
| Manual Transmission | 13.7 (13.0) |
| Villager | 11.2 (10.6) |
| Windstar | 16.0 (15.1) |
COOLING SYSTEM CAPACITIES
ENGINE OIL CAPACITIES
| Application | (1) Qts. (L) |
|---|
| 2.0L | 4.5 (4.3) |
| 2.3L | 4.0 (3.8) |
| 3.0L |
| DOHC | 5.5 (5.2) |
| OHV | 4.5 (4.3) |
| 3.3L | 4.2 (4.0) |
| 3.8L | 5.0 (4.7) |
| 4.0L | 5.0 (4.7) |
| 4.2L | 6.0 (5.7) |
| 4.6L | 6.0 (5.7) |
| 5.4L | 6.0 (5.7) |
| 6.8L | 6.0 (5.7) |
| 7.3L | (2) 15.0 (14.2) |
| (1) Add 1/2 qt. if equipped with oil cooler. (2) With oil filter change. |
| (1) | Add 1/2 qt. if equipped with oil cooler. |
| (2) | With oil filter change. |
TRANSMISSION & TRANSFER CASE CAPACITIES
| CAUTION | DO NOT use transmission fluid that indicates a dual use; such as Mercon and Mercon V in a transmission which requires Mercon. Mercon V is a synthetic fluid and MUST NOT be used in applications that require Mercon or transmission damage may occur. Dual-usage fluids may be used in transmissions that require Mercon V fluid only. |
| Application | Qts. (L) |
|---|
| Econoline |
| 4R70W (1) | 13.9 (13.2) |
| 4R100 (2) |
| 20-Plate Oil Cooler | 17.1 (16.1) |
| 26-Plate Oil Cooler | 17.7 (16.7) |
| Escape |
| G5M-R |
| 2WD | 2.9 (2.7) |
| 4WD | 2.3 (2.2) |
| CD4E | 10.0 (9.5) |
| Transfer Case (3) | .37 (.35) |
| Excursion & F250-550 Pickup |
| 4R100 (2) |
| 20-Plate Oil Cooler | 17.1 (16.1) |
| 26-Plate Oil Cooler | 17.7 (16.7) |
| M5HD (1) | 3.75 (3.5) |
| M6HD (2) | 5.8 (5.5) |
| Transfer Case (2) | 2.0 (1.9) |
| Expedition & Navigator |
| 4R70W A/T (1) | 13.9 (13.2) |
| 4R100 (2) |
| 2WD | 15.9 (15.0) |
| 4WD | 16.4 (15.5) |
| Transfer Case (2) | 2.0 (1.9) |
| Explorer & Mountaineer |
| 5R55W/S (1) | 12.7 (12.0) |
| M5OD-R4 (2) | 2.5 (2.4) |
| Transfer Case (2) |
| AWD | 1.3 (1.2) |
| 4WD | 1.5 (1.4) |
| Explorer Sport & Explorer Sport Trac |
| 5R55E (1) |
| 2WD | 10.0 (9.5) |
| 4WD | 10.3 (9.8) |
| M5OD-R1 (2) | 2.8 (2.6) |
| Transfer Case (2) | 1.3 (1.2) |
| F150 Pickup |
| 4R70W (1) | 13.9 (13.2) |
| 4R100 (2) |
| 2WD | 17.1 (16.1) |
| 4WD | 17.7 (16.7) |
| M5OD-R2 (2) | 3.75 (3.5) |
| Transfer Case (2) | 2.0 (1.9) |
| Ranger |
| 2.3L |
| 5R44E (1) | 9.9 (9.4) |
| 3.0L |
| 5R44E (1) |
| 2WD | 10.0 (9.5) |
| 4WD | 10.3 (9.8) |
| 4.0L |
| 5R55E (1) |
| 2WD | 10.0 (9.5) |
| 4WD | 10.3 (9.8) |
| M5OD-R1 (2) | 2.8 (2.6) |
| Transfer Case (2) | 1.25 (1.2) |
| Villager |
| 4F20E (2) | 8.8 (8.3) |
| Windstar |
| 4F50N (1) | 12.25 (11.6) |
| (1) Use Mercon V (synthetic) automatic transmission fluid only. (2) Use Mercon automatic transmission fluid. (3) SAE 75W-140 high performance rear axle lubricant only. |
| (1) | Use Mercon V (synthetic) automatic transmission fluid only. |
| (2) | Use Mercon automatic transmission fluid. |
| (3) | SAE 75W-140 high performance rear axle lubricant only. |
TRANSMISSION & TRANSFER CASE CAPACITIES
DIFFERENTIAL FLUID CAPACITIES
| Application | Pts. (L) |
|---|
| Blackwood (1) (2) | 5.5 (2.6) |
| Econoline |
| Rear |
| 8.8" & 9.75" Ford (1) (2) | 5.8 (2.7) |
| 9.75" Dana M60-1U (1) (2) | 6.3 (3.0) |
| 10.5" Dana M70-TR (3) (4) | 7.4 (3.5) |
| 10.5" Dana M70-2U (3) (4) | 6.6 (3.1) |
| Escape |
| Rear (3) | 2.95 (1.4) |
| Excursion |
| Front (3) | 5.9 (2.8) |
| Rear (1) | 6.9 (3.3) |
| Expedition & Navigator |
| Front (3) | 3.7 (1.7) |
| Rear (1) (2) | 5.5 (2.6) |
| Explorer & Mountaineer |
| Front (3) | 3.6 (1.7) |
| Rear (1) (2) | 2.9 (1.4) |
| Explorer Sport & Explorer Sport Trac |
| Front (3) | 3.25 (1.5) |
| Rear |
| Conventional (3) | 5.5 (2.6) |
| Traction-Lok (1) (2) | 5.25 (2.5) |
| F150 Pickup |
| Front (3) | 3.6 (1.7) |
| Rear |
| 8.8" & 9.75" Ford (1) (2) | 5.5 (2.6) |
| 10.25" Ford (4) (1) | 6.9 (3.3) |
| F250-550 Pickup |
| Front (3) | 5.9 (2.8) |
| Rear |
| Dana S135 (1) | 24.5 (11.6) |
| 10.5" Ford (4) (1) | 7.0 (3.3) |
| 11.25" Dana 80 (1) |
| Conventional | 8.5 (4.0) |
| Traction-Lok (4) | 8 (3.8) |
| Ranger |
| Front (3) | 3.25 (1.5) |
| Rear (2) (3) | 5.0 (2.4) |
| (1) 75W-140 synthetic gear lube. (2) Add 4 oz. (118 ml) friction modifier for Traction-Lok axles. (3) 80W-90 gear lube. (4) Add 8 oz. (237 ml) friction modifier for Traction-Lok axles. |
| (1) | 75W-140 synthetic gear lube. |
| (2) | Add 4 oz. (118 ml) friction modifier for Traction-Lok axles. |
| (4) | Add 8 oz. (237 ml) friction modifier for Traction-Lok axles. |
SERVICE INTERVALS & SPECIFICATIONS
| Component | (1) Interval - Miles (Normal Schedule) | Interval - Miles (Special Operating Conditions) |
|---|
| Gasoline Engines |
| Accessory Drive Belt | (2) | (3) |
| Air Filter | 30,000 | (3) |
| Cabin Air Filter | 15,000 | (3) |
| Climate Controlled Seat Filters (4) | 30,000 | (3) |
| Coolant | (5) (6) | (3) |
| Front Axle Fluid (4WD) | 150,000 | (3) |
| Front Wheel Bearings |
| 2WD | 150,000 | 30,000 |
| 4WD | (7) | (8) |
| Fuel Filter | 30,000 | 15,000 |
| NGV Coalescer/Fuel Filter | (9) | (9) |
| NGV Fuel Tanks | (10) | (10) |
| Oil & Filter | 5,000 | 3,000 |
| PCV Valve | (11) | (3) |
| Rear Axle Fluid (12) | 150,000 | (13) |
| Spark Plugs | 100,000 | 60,000 |
| Timing Belt | (14) | (3) |
| Transfer Case Fluid | 150,000 | 60,000 |
| A/T Fluid | (15) | 30,000 |
| M/T Fluid | 60,000 | (3) |
| Diesel Engines |
| Air Filter | (16) | (16) |
| Coolant | (5) (6) | (3) |
| Front Axle Fluid (4WD) | 150,000 | (3) |
| Front Wheel Bearings |
| 2WD | 150,000 | 30,000 |
| 4WD | (7) | (8) |
| Fuel Filter | 15,000 | 15,000 |
| Oil & Filter | 5,000 | 3,000 |
| Rear Axle Fluid (12) | 150,000 | (13) |
| Transfer Case Fluid | 150,000 | 60,000 |
| A/T Fluid | (15) | 30,000 |
| M/T Fluid | 60,000 | (3) |
| (1) Applies to vehicles used for towing a trailer, using a camper, or car-top carrier, operated in dusty conditions, off-road operation or with extensive idling and/or low-speed driving for long distances. As in heavy commercial use such as delivery, taxi, patrol car or livery. (2) On Villager, replace every 60,000 miles. On all other vehicles, replace at 150,000 miles if not replaced within last 100,000 miles. (3) If vehicle is driven in dusty conditions or used under special operating conditions, inspect and replace as required. (4) Applies to Blackwood and Navigator only (if equipped). (5) Green engine coolant replaced at 45,000 miles, and then every 30,000 miles thereafter. Orange engine coolant replaced at 150,000 miles. (6) Yellow engine coolant replaced at 5 years or 100,000 miles (which ever comes first). After initial change, replace Yellow coolant every 3 years or 50,000 miles. (7) Applies to F250-550 Pickup operated under normal conditions. Inspect and lubricate front hub needle bearings every 60,000 miles. Replace as necessary. (8) Applies to F250-550 Pickup only. If used for towing, inspect and lubricate front hub needle bearings every 30,000 miles. If operated in off-road conditions, inspect and lubricate front hub needle bearings every 15,000 miles. Replace as necessary. (9) Every 30,000 miles, drain coalescent fuel filter bowl and replace filter. (10) Fuel tanks for Natural Gas Vehicles (NGV), should be inspected every 30,000 miles and should be replaced every 15 years. (11) On light-duty Pickups under 6000 GVW, replace every 100,000 miles. On all trucks over 6000 GVW, replace every 120,000 miles. (12) Rear axles and PTO units containing synthetic lubricant and light duty trucks with Ford-design axles, are lubricated for life. These lubricants should not be checked or changed unless a leak is suspected, service is required or axle assembly has been submerged in water. (13) On Police or Taxi models, or F450-550 Pickup commercial vehicles, replace every 100,000 miles. If operated at or near maximum GVW, in dusty conditions or off-road, replace every 50,000 miles. On all other RWD vehicles without synthetic lubricant and operated under special conditions, replace every 3000 miles or 3 months (which ever comes first). (14) On Villager, replace at 105,000 miles. On Escape 2.0L, replace at 120,000 miles. (15) On vehicles equipped with 4F50N or 4R100 transmission, replace at 30,000 miles. On all other vehicles, replace A/T fluid at 150,000 miles. (16) Replace air filter when restriction gauge is in Red zone. |
| (1) | Applies to vehicles used for towing a trailer, using a camper, or car-top carrier, operated in dusty conditions, off-road operation or with extensive idling and/or low-speed driving for long distances. As in heavy commercial use such as delivery, taxi, patrol car or livery. |
| (2) | On Villager, replace every 60,000 miles. On all other vehicles, replace at 150,000 miles if not replaced within last 100,000 miles. |
| (3) | If vehicle is driven in dusty conditions or used under special operating conditions, inspect and replace as required. |
| (4) | Applies to Blackwood and Navigator only (if equipped). |
| (5) | Green engine coolant replaced at 45,000 miles, and then every 30,000 miles thereafter. Orange engine coolant replaced at 150,000 miles. |
| (6) | Yellow engine coolant replaced at 5 years or 100,000 miles (which ever comes first). After initial change, replace Yellow coolant every 3 years or 50,000 miles. |
| (7) | Applies to F250-550 Pickup operated under normal conditions. Inspect and lubricate front hub needle bearings every 60,000 miles. Replace as necessary. |
| (8) | Applies to F250-550 Pickup only. If used for towing, inspect and lubricate front hub needle bearings every 30,000 miles. If operated in off-road conditions, inspect and lubricate front hub needle bearings every 15,000 miles. Replace as necessary. |
| (9) | Every 30,000 miles, drain coalescent fuel filter bowl and replace filter. |
| (10) | Fuel tanks for Natural Gas Vehicles (NGV), should be inspected every 30,000 miles and should be replaced every 15 years. |
| (11) | On light-duty Pickups under 6000 GVW, replace every 100,000 miles. On all trucks over 6000 GVW, replace every 120,000 miles. |
| (12) | Rear axles and PTO units containing synthetic lubricant and light duty trucks with Ford-design axles, are lubricated for life. These lubricants should not be checked or changed unless a leak is suspected, service is required or axle assembly has been submerged in water. |
| (13) | On Police or Taxi models, or F450-550 Pickup commercial vehicles, replace every 100,000 miles. If operated at or near maximum GVW, in dusty conditions or off-road, replace every 50,000 miles. On all other RWD vehicles without synthetic lubricant and operated under special conditions, replace every 3000 miles or 3 months (which ever comes first). |
| (14) | On Villager, replace at 105,000 miles. On Escape 2.0L, replace at 120,000 miles. |
| (15) | On vehicles equipped with 4F50N or 4R100 transmission, replace at 30,000 miles. On all other vehicles, replace A/T fluid at 150,000 miles. |
| (16) | Replace air filter when restriction gauge is in Red zone. |
Spark Plug Specifications (4-Cylinder)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
|---|
| 2.0L DOHC | .051 (1.30) | 11 (15) |
| 2.3L | .041-.045 (1.05-1.15) | 9 (12) |
SPARK PLUG SPECIFICATIONS
| Application | Motorcraft No. |
|---|
| 2.0L DOHC |
| Cylinders No. 1 & 3 | AZFS-32F |
| Cylinders No. 2 & 4 | AZFS-32FE |
| 2.3L | AGSF-32FEC |
Spark Plug Specifications (V6)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
|---|
| 3.0L |
| DOHC | .052-.056 (1.32-1.42) | 11 (15) |
| OHV | .042-.046 (1.07-1.17) | 11 (15) |
| 3.3L | .039-.043 (1.00-1.10) | 18 (25) |
| 3.8L | .052-.056 (1.32-1.42) | 11 (15) |
| 4.0L |
| Explorer & Mountaineer | .052-.056 (1.32-1.42) | 13 (17) |
| Explorer Sport, Sport Trac & Ranger | .062-.068 (1.57-1.73) | 13 (17) |
| 4.2L | .052-.056 (1.32-1.42) | 11 (15) |
SPARK PLUG SPECIFICATIONS
| Application | Motorcraft No. |
|---|
| 3.0L |
| DOHC | AWSF-32F |
| OHV | (1) AWSF-32P/AWSF-32PG, Or (2) AGSF-32PP |
| 3.3L | AGSP-32FP |
| 3.8L | (1) AWSF-42EG/AWSF-42E, Or (2) AWSF-42EE |
| 4.0L |
| Explorer & Mountaineer | (3) AGRF-22PG, (4) AGRF-22P, Or (2) AGSF-22PP |
| Explorer Sport & Sport Trac | AGSF-22PP |
| Ranger | AGSF-34FP |
| 4.2L |
| Cylinders No. 1-3 | (1) AGSF-34EG, Or (2) AGSF-34EE |
| Cylinders No. 4-6 | (1) AGSF-34E, Or (2) AGSF-34EE |
| (1) Original spark plug. (2) Service spark plug. (3) Original right side plug. (4) Original left side plug. |
| (3) | Original right side plug. |
| (4) | Original left side plug. |
Spark Plug Specifications (V8)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
|---|
| 4.6L | .052-.056 (1.32-1.42) | 13 (18) |
| 5.4L 2V | .052-.056 (1.32-1.42) | 13 (18) |
| 5.4L 4V | .052-.056 (1.32-1.42) | 15 (20) |
SPARK PLUG SPECIFICATIONS
| Application | Motorcraft No. |
|---|
| 4.6L | AWSF-32P |
| 5.4L |
| 2V Lightning SC | AGSF-12FMI |
| 2V Except Lightning SC | AWSF-22W |
| NGV | AGSF-22FMI |
| 4V | AWSF-32P |
Spark Plug Specifications (V10)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
|---|
| Econoline | .052-.056 (1.32-1.42) | 7-15 (9-20) |
| Excursion & Pickup | .052-.056 (1.32-1.42) | 11 (15) |
SPARK PLUG SPECIFICATIONS
| Application | Motorcraft No. |
|---|
| Econoline | AWSF-22W |
| Excursion & Pickup | AWSF-22E |
