Principles of Operation
Engine coolant flows primarily from the engine to the radiator circuit and back to the coolant pump. Coolant is sent from the coolant pump through the engine block and cylinder heads. A separate circuit from the engine also feeds the heater core with coolant. The coolant pump is operated by engine rotation through the accessory drive belt pulley. The coolant thermostat is a control valve actuated by coolant temperature. When the thermostat is closed, coolant flow bypasses the radiator circuit and returns to the coolant pump. When the thermostat is opened, coolant flows through the radiator circuit to transfer engine-generated heat to the outside air.
The degas bottle removes air from the cooling system, allows for coolant expansion and system pressurization, replenishes coolant to the cooling system and serves as the location for service fill.
The cooling fan draws air through the radiator to help cool the system coolant as it passes through the radiator.
The thermostat monitor is a function of the PCM and is designed to verify correct thermostat operation. The monitor executes once per drive cycle and has a monitor run duration of 300-800 seconds. If a malfunction occurs, DTC P0125 or P0128 is set and the MIL is illuminated.
For engine specific information, refer to ENGINE COOLING .
Normal Operation
The engine cooling system is a closed system providing for coolant expansion and contraction as well as changes in pressure as coolant warms and cools with engine operation. Various gaskets, seals, hoses and clamps contain coolant within the cooling system and keep other fluids and contaminants from entering the cooling system.
Coolant loss can be attributed to external or internal leaks anywhere within the cooling system.
For engine specific information, refer to ENGINE COOLING .
This pinpoint test is intended to diagnose the following
- Coolant hoses or tubes
- Hose clamps
- Thermostat O-ring seal
- Coolant pump O-ring seal or gasket
- Thermostat housing
- Radiator
- Pressure relief cap
- Coolant pump leaking from weep hole
- Heater core
- Engine gaskets (may leak internally or externally)
- Oil filter adapter (5.8L engine) (may leak internally or externally)
- Oil cooler (Boss® 302 and 5.8L engines) (may leak internally or externally)
- Degas bottle
- Cylinder block core plugs
- Cylinder head core plugs
- Block heater (if equipped)
- ECT sensor (5.8L engine)
The engine cooling system maintains the engine temperature during operation. Correct coolant flow through the engine, radiator and remainder of cooling system passages and components is essential to maintaining a correct engine temperature.
Engine coolant flows primarily from the engine to the radiator circuit and back to the coolant pump. Coolant is sent from the coolant pump through the engine block and cylinder heads. A separate circuit from the engine also feeds the heater core with coolant. The coolant pump, operated by engine rotation through the accessory drive belt pulley, circulates the coolant. The coolant thermostat is a control valve actuated by coolant temperature. When the thermostat is closed, coolant flow bypasses the radiator circuit and returns to the coolant pump. When the thermostat is opened, coolant flows through the radiator circuit to transfer engine-generated heat to the outside air.
Engine overheating generally occurs when there is a disruption in the ability to control either coolant flow at the correct rate, the inability to transfer heat from the engine through the coolant (including low coolant) or an inability to transfer engine-generated heat to the outside air through the radiator.
For engine specific information, refer to ENGINE COOLING .
- DTC P0217 Engine Coolant Overtemperature Condition
- DTC P1285 Cylinder Head Overtemperature Condition
- DTC P1299 Cylinder Head Overtemperature Protection Active
This pinpoint test is intended to diagnose the following
- Low coolant level
- External engine coolant leak
- Air lock in system
- Pressure relief cap installation
- Restricted airflow through the A/C condenser/radiator
- Internal engine coolant leak
- Coolant condition/concentration
- Accessory drive components
- Non-OEM engine enhancement components
- Electric cooling fan
- Engine temperature gauge
- ECT sensor (5.8L engine)
- CHT sensor
- Heater core
- Coolant pump
- Radiator
- Thermostat
- Coolant flow restriction
The engine cooling system maintains engine temperature during operation. Correct coolant flow through the engine, radiator and remainder of cooling system passages and components is essential to maintaining a correct engine temperature.
Engine coolant flows primarily from the engine to the radiator circuit and back to the coolant pump. Coolant is sent from the coolant pump through the engine block and cylinder heads. A separate circuit from the engine also feeds the heater core with coolant. The coolant pump, operated by engine rotation through the accessory drive belt pulley, circulates the coolant. The coolant thermostat is a control valve actuated by coolant temperature. When the thermostat is closed, coolant flow bypasses the radiator circuit and returns to the coolant pump. When the thermostat is opened, coolant flows through the radiator circuit to transfer engine generated heat to the outside air.
Concerns of engine inability to reach normal operating temperature typically occur when the rate of coolant flow through some coolant circuits (radiator, heater core) is more than expected given the conditions, or when the cooling fans operate all of the time. Heat is not allowed to build in the engine because a heat exchanger is removing too much heat, including the radiator, heater core and engine oil cooler (Boss® 302 and 5.8L engines). In addition, perceived concerns that the engine does not reach normal operating temperature can be related to a low coolant level or trapped air which does not allow for hot coolant to be available at the heater core, an inoperative climate control system, or for concerns perceived or related to an incorrect engine temperature gauge indication.
For vehicle/engine specific information, refer to ENGINE COOLING .
- DTC P0125 Insufficient Coolant Temp for Closed Loop Fuel Control
- DTC P0128 Coolant Thermostat (Coolant Temp Below Thermostat Regulating Temperature)
This pinpoint test is intended to diagnose the following
- Low coolant level
- Thermostat
- Engine temperature gauge
- Engine cooling fan always on
- ECT sensor (5.8L engine)
- CHT sensor