3.7L
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 21
| Item | Part Number | Description |
|---|---|---|
| 1 | 9J447 | Intake manifold |
| 2 | 8050 | LH cylinder head |
| 3 | 8501 | Coolant pump |
| 4 | 8B274 | Upper radiator hose |
| 5 | 8A586 | Thermostat housing |
| 6 | 8075A | Thermostat housing-to-degas bottle hose |
| 7 | 8B273 | Lower radiator hose |
| 8 | 8005 | Radiator |
| 9 | 8075B | Radiator-to-degas bottle hose |
| 10 | 8A080 | Degas bottle |
| 11 | 8K289 | Coolant return hose |
| 12 | 18B402 | Heater outlet tube |
| 13 | 18472B | Heater outlet hose |
| 14 | 6010 | Cylinder block |
| 15 | 18K579 | Heater inlet hose |
| 16 | 18B539 | Heater core |
| 17 | 6049 | RH cylinder head |
5.0L without Engine Oil Cooler
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 22
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A080 | Degas bottle |
| 2 | 8K276 | Degas bottle-to-engine hose |
| 3 | 8276 | Radiator-to-degas bottle hose |
| 4 | 8276 | Coolant outlet connector-to-degas bottle hose |
| 5 | 18696 | Heater inlet tube |
| 6 | 18K579 | Heater inlet hose |
| 7 | 18K580 | Heater outlet hose |
| 8 | 18663 | Heater outlet tube |
| 9 | 8594 | Coolant outlet connector |
| 10 | 18B539 | Heater core |
| 11 | 6050 | LH cylinder head |
| 12 | 6010 | Cylinder block |
| 13 | 6049 | RH cylinder head |
| 14 | 8501 | Coolant pump |
| 15 | 8B273 | Lower radiator hose |
| 16 | 8A586 | Thermostat housing |
| 17 | 8566 | Coolant bypass T assembly |
| 18 | 8B274 | Upper radiator hose |
| 19 | 8005 | Radiator |
5.0L with Engine Oil Cooler
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 23
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A080 | Degas bottle |
| 2 | 8K276 | Degas bottle-to-engine hose |
| 3 | 8276 | Radiator-to-degas bottle hose |
| 4 | 8276 | Coolant outlet connector-to-degas bottle hose |
| 5 | 18696 | Heater inlet tube |
| 6 | 18K579 | Heater inlet hose |
| 7 | 18K580 | Heater outlet hose |
| 8 | 18663 | Heater outlet tube |
| 9 | 8594 | Coolant outlet connector |
| 10 | 18B539 | Heater core |
| 11 | 6050 | LH cylinder head |
| 12 | 6010 | Cylinder block |
| 13 | 6A642 | Engine oil cooler |
| 14 | 6049 | RH cylinder head |
| 15 | 8501 | Coolant pump |
| 16 | 6N866 | Lower radiator hose-to-oil cooler hose assembly |
| 17 | 8B273 | Lower radiator hose |
| 18 | 8A586 | Thermostat housing |
| 19 | 8566 | Coolant bypass T assembly |
| 20 | 8B274 | Upper radiator hose |
| 21 | 8005 | Radiator |
5.8L with Coolant-Cooled Oil Cooler
Note. At 38°C (100°F) ambient temperature, green arrows indicate coolant temperature below 90°C (194°F), amber arrows indicate coolant temperature approximately 90°C (194°F), red arrows indicate coolant temperature above 90°C (194°F)
Scheme 24
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A080 | Engine cooling system degas bottle |
| 2 | 8A586 | Thermostat housing and hose assembly |
| 3 | 8276 | Upper intake manifold-to-engine system degas bottle hose |
| 4 | 9424 | Upper intake manifold |
| 5 | 8D030 | Supercharger cooling radiator-to-supercharger cooler hose |
| 6 | 8D028 | Supercharger cooling degas bottle |
| 7 | 8501 | Engine cooling system coolant pump |
| 8 | 8D029 | Supercharger cooling degas bottle-to-supercharger coolant pump hose |
| 9 | 6049 | RH cylinder head |
| 10 | 9N491 | Supercharger tube assembly |
| 11 | 6K775 | Supercharger cooler |
| 12 | 18K580 | Heater core outlet hose |
| 13 | 18K579 | Heater core inlet hose |
| 14 | 18C553 | Heater core hose and tube assembly |
| 15 | 19B555 | Heater core and evaporator housing |
| 16 | 8050 | LH cylinder head |
| 17 | 6083 | LH cylinder head gasket |
| 18 | 18663 | Heater outlet tube |
| 19 | 6010 | Engine block |
| 20 | 6L635 | Oil temperature control thermostat |
| 21 | 6881 | Oil filter adapter |
| 22 | 6A642 | Oil Cooler |
| 23 | 8K232 | Supercharger cooling system coolant pump |
| 24 | 8B273 | Lower radiator hose assembly |
| 25 | 8K236 | Supercharger cooling system coolant pump-to-radiator hose |
| 26 | 8005 | Engine cooling system radiator |
| 27 | 8009 | Supercharging cooling system radiator |
5.8L with Air-Cooled Oil Cooler
Note. At 38°C (100°F) ambient temperature, green arrows indicate coolant temperature below 90°C (194°F), amber arrows indicate coolant temperature approximately 90°C (194°F), red arrows indicate coolant temperature above 90°C (194°F)
Scheme 25
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A080 | Engine cooling system degas bottle |
| 2 | 8A586 | Thermostat housing and hose assembly |
| 3 | 8276 | Upper intake manifold-to-engine system degas bottle hose |
| 4 | 9424 | Upper intake manifold |
| 5 | 8D030 | Supercharger cooling radiator-to-supercharger cooler hose |
| 6 | 8D028 | Supercharger cooling degas bottle |
| 7 | 8501 | Engine cooling system coolant pump |
| 8 | 8D029 | Supercharger cooling degas bottle-to-supercharger coolant pump hose |
| 9 | 6049 | RH cylinder head |
| 10 | 9N491 | Supercharger tube assembly |
| 11 | 6K775 | Supercharger cooler |
| 12 | 18K580 | Heater core outlet hose |
| 13 | 18K579 | Heater core inlet hose |
| 14 | 18C553 | Heater core hose and tube assembly |
| 15 | 19B555 | Heater core and evaporator housing |
| 16 | 8050 | LH cylinder head |
| 17 | 6083 | LH cylinder head gasket |
| 18 | 18663 | Heater outlet tube |
| 19 | 6010 | Engine block |
| 20 | 6A642 | Engine oil cooler |
| 21 | 6881 | Oil filter adapter |
| 22 | 8K232 | Supercharger cooling system coolant pump |
| 23 | 8B273 | Lower radiator hose assembly |
| 24 | 8K236 | Supercharger cooling system coolant pump-to-radiator hose |
| 25 | 8005 | Engine cooling system radiator |
| 26 | 8009 | Supercharging cooling system radiator |
SPECIAL TOOLS 3-Way HD Antifreeze Coolant Test Kit 328-2050-62291 or equivalent Coolant/Battery Refractometer 300-ROB75240 or equivalent D-Gas Adapter 300-OTC-014-R1068 Radiator Tester STN12270 or equivalent UView® Combustion Leak Tester UVU560000-R or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware or equivalent scan tool
Scheme 26
Scheme 27
Scheme 28
Scheme 29
| Item | Specification |
|---|---|
| Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada) | WSS-M97B44-D |
| Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada) | WSS-M97B44-D2 |
MATERIAL SPECIFICATIONS
Thermostat
Install a new thermostat only after at least one of the following tests and checks have been carried out
- Pinpoint Test B or C
- Thermostat Visual Inspection
Filling and Bleeding with a Vacuum Cooling System Filler
Note. The engine cooling system is filled with Motorcraft® Orange Antifreeze/Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Refer to COOLING SYSTEM FLUSHING . Failure to follow these instructions may damage the engine or cooling system.
Note. The engine cooling system is filled with Motorcraft® Orange Antifreeze/Coolant. Do not mix cooling types. Mixing coolant types degrades the corrosion protection of Motorcraft® Orange Antifreeze/Coolant.
Note. Engine coolant provides boil protection, corrosion protection, freeze protection, and cooling efficiency to the engine and cooling components. In order to obtain these protections, maintain the engine coolant at the correct concentration and fluid level in the degas bottle. To maintain the integrity of the coolant and the cooling system: Add Motorcraft® Orange Antifreeze/Coolant. Do not mix coolant types. Do not add or mix with any other type of engine coolant. Mixing coolants may degrade the coolant's corrosion protection. Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft® Orange Antifreeze/Coolant since a Ford-approved recycling process is not yet available.
Note. Stop-leak style pellets/products must not be used as an additive in this engine cooling system. The addition of stop-leak style pellets/products can clog or damage the cooling system resulting in degraded cooling system performance and/or failure.
Scheme 30
- Install the vacuum cooling system filler and follow the manufacturer's instructions to fill and bleed the cooling system. When adding or topping off the engine coolant: Measure the coolant concentration in the vehicle using Coolant/Battery Refractometer 300-ROB75240 or equivalent. Determine the concentration desired based on the vehicle duty cycle of extreme hot or cold operating conditions. Add/top off or adjust the coolant as follows: For concentrations measured 48/52 to 50/50 (equates to a freeze point between -34°C (-30°F) and -37°C (-34°F)), use Motorcraft® Orange Antifreeze/Coolant Prediluted to maintain a coolant concentration in this same range (freeze protection down to -37°C (-34°F). For all other concentrations, use Motorcraft® Orange Antifreeze/Coolant Concentrated and/or distilled water to get to the desired concentration. When refilling the engine coolant after a flush procedure, use a mixture of Motorcraft® Orange Antifreeze/Coolant Concentrated and distilled water to get to the desired concentration. Recommended coolant concentration is 48/52 to 50/50 (freeze protection -34°C (-30°F) and -37°C (-34°F)) engine coolant to distilled water. For extremely cold climates (less than -37°C (-34°F): It may be necessary to increase the coolant concentration above 50%. NEVER increase the coolant concentration above 60%. Maximum coolant concentration is 60/40 for cold weather areas. A coolant concentration of 60% provides freeze point protection down to -50°C (-58°F). Engine coolant concentration above 60% will decrease the overheat protection characteristics of the engine coolant and may damage the engine. For extremely hot climates: It is still necessary to maintain the coolant concentration above 40%. NEVER decrease the coolant concentration below 40%. Minimum coolant concentration is 40/60 for warm weather areas. A coolant concentration of 40% provides freeze point protection down to -34°C (-30°F). Engine coolant concentration below 40% will decrease the corrosion and freeze protection characteristics of the engine coolant and may damage the engine. Vehicles driven year-round in non-extreme climates should use a 48/52 to 50/50 (freeze protection -34°C (-30°F) and -37°C (-34°F)) mixture of engine coolant and distilled water for optimum cooling system and engine protection.
Filling and Bleeding without a Vacuum Cooling System Filler
Note. The engine cooling system is filled with Motorcraft® Orange Antifreeze/Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Refer to COOLING SYSTEM FLUSHING . Failure to follow these instructions may damage the engine or cooling system.
Note. The engine cooling system is filled with Motorcraft® Orange Antifreeze/Coolant. Do not mix cooling types. Mixing coolant types degrades the corrosion protection of Motorcraft® Orange Antifreeze/Coolant.
Note. Engine coolant provides boil protection, corrosion protection, freeze protection and cooling efficiency to the engine and cooling components. In order to obtain these protections, maintain the engine coolant at the correct concentration and fluid level in the degas bottle. To maintain the integrity of the coolant and the cooling system: Add Motorcraft® Orange Antifreeze/Coolant or equivalent. Do not mix coolant types. Do not add or mix with any other type of engine coolant. Mixing coolants may degrade the coolant's corrosion protection. Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft® Orange Antifreeze/Coolant since a Ford-approved recycling process is not yet available.
Note. Do not use stop-leak style pellets/products as an additive in this engine cooling system. The addition of stop-leak style pellets/products can clog or damage the cooling system resulting in degraded cooling system performance and/or failure.
- Fill the radiator through the degas bottle until the coolant level is between the COOLANT FILL LEVEL marks. When adding or topping off the engine coolant: Measure the coolant concentration in the vehicle using Coolant/Battery Refractometer 300-ROB75240 or equivalent. Determine the concentration desired based on the vehicle duty cycle of extreme hot or cold operating conditions. Add/top off or adjust the coolant as follows: For concentrations measured 48/52 to 50/50 (equates to a freeze point between -34°C (-30°F) and -37°C (-34°F)), use Motorcraft® Orange Antifreeze/Coolant Prediluted to maintain a coolant concentration in this same range. For all other concentrations, use Motorcraft® Orange Antifreeze/Coolant Concentrated and/or distilled water to get to the desired concentration. When refilling the engine coolant after a flush procedure, use a mixture of Motorcraft® Orange Antifreeze/Coolant Concentrated and distilled water to get to the desired concentration. Recommended coolant concentration is 48/52 to 50/50 (freeze protection -34°C (-30°F) and -37°C (-34°F)) engine coolant to distilled water. For extremely cold climates (less than -37°C (-34°F): It may be necessary to increase the coolant concentration above 50%. NEVER increase the coolant concentration above 60%. Maximum coolant concentration is 60/40 for cold weather areas. A coolant concentration of 60% provides freeze point protection down to -50°C (-58°F). Engine coolant concentration above 60% will decrease the overheat protection characteristics of the engine coolant and may damage the engine. For extremely hot climates: It is still necessary to maintain the coolant concentration above 40%. NEVER decrease the coolant concentration below 40%. Minimum coolant concentration is 40/60 for warm weather areas. A coolant concentration of 40% provides freeze point protection down to -34°C (-30°F). Engine coolant concentration below 40% will decrease the corrosion and freeze protection characteristics of the engine coolant and may damage the engine. Vehicles driven year-round in non-extreme climates should use a 48/52 to 50/50 (freeze protection -34°C (-30°F) and -37°C (-34°F)) mixture of engine coolant and distilled water for optimum cooling system and engine protection.
- Select the maximum heater temperature and blower motor speed settings. Position the control to discharge air at A/C vents in instrument panel.
- Start the engine and allow to idle. While engine is idling, feel for hot air at A/C vents.
- NOTE: If the air discharge remains cool and the engine temperature gauge does not move, the engine coolant level is low and must be filled. Stop the engine, allow the engine to cool and fill cooling system. Failure to follow these instructions may result in damage to the engine. Start the engine and allow it to idle until normal operating temperature is reached. Hot air should discharge from A/C vents. The engine temperature gauge should maintain a stabilized reading in the middle of the NORMAL range. The upper radiator hose should feel hot to the touch.
- Shut the engine off and allow the engine to cool.
- Check the engine for coolant leaks.
- Check the engine coolant level in the degas bottle and fill as necessary.
Heater Core Backflushing
SPECIAL TOOLS Drain Kit 164-R3662 or equivalent Flush Kit 164-R3658 or equivalent
| Item | Specification |
|---|---|
| Motorcraft® Premium Cooling System Flush VC-1 | ESR-M14P7-A |
MATERIAL SPECIFICATIONS
- WARNING: Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury. Once pressure is released, remove the pressure relief cap.
- Partially drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-574172-S30414844852013082300000) .
- NOTE: For additional information, refer to the cooling system flusher manufacturer's operating instructions for particular vehicle hook-up. Use an appropriate cooling system flusher to backflush the heater core. Use Motorcraft® Premium Cooling System Flush or equivalent meeting Ford specification ESR-M14P7-A. Flush with water thoroughly after using VC-1 or equivalent prior to refilling the cooling system.
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-574172-S30414844852013082300000) .
Scheme 31
| Item | Part Number | Description |
|---|---|---|
| 1 | 030104 | Block heater cover |
| 2 | 6B018 | Block heater electrical connector |
| 3 | 6A051 | Block heater |
Scheme 32
| Item | Part Number | Description |
|---|---|---|
| 1 | 030104 | Block heater cover |
| 2 | 6B018 | Block heater electrical connector |
| 3 | 6A051 | Block heater |
Thermostat Housing - 3.7L
| Item | Specification |
|---|---|
| Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada) | WSS-M97B44-D |
| Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada) | WSS-M97B44-D2 |
MATERIAL SPECIFICATIONS
Coolant Pump - 3.7L
| Item | Specification |
|---|---|
| Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada) | WSS-M97B44-D |
| Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada) | WSS-M97B44-D2 |
MATERIAL SPECIFICATIONS
Scheme 33
| Item | Part Number | Description |
|---|---|---|
| 1 | W503291 | Coolant pump pulley bolt (4 required) |
| 2 | 8A528 | Coolant pump pulley |
| 3 | W503278 | Coolant pump bolt (7 required) |
| 4 | 8501 | Coolant pump |
| 5 | 8507 | Coolant pump gasket (part of 8501) |
| 6 | 8565 | Coolant pump O-ring seal (part of 8501) |
Coolant Pump - 5.0L
| Item | Specification |
|---|---|
| Motorcraft® Metal Surface Prep ZC-31-A | |
| Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada) | WSS-M97B44-D |
| Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada) | WSS-M97B44-D2 |
MATERIAL SPECIFICATIONS
Scheme 34
| Item | Part Number | Description |
|---|---|---|
| 1 | 18K580 | Heater outlet hose |
| 2 | Degas bottle-to-engine hose clamp (part of 8K276) | |
| 3 | 8K276 | Degas bottle-to-engine hose |
| 4 | N806282 | Coolant pump pulley bolt (4 required) |
| 5 | 8A528 | Coolant pump pulley |
| 6 | W503277 | Heater outlet tube bolt |
| 7 | 18663 | Heater outlet tube |
| 8 | 8565 | Heater outlet tube O-ring seal |
| 9 | W714925 | Coolant pump bolt (4 required) |
| 10 | 8501 | Coolant pump |
| 11 | 391108 | Coolant pump O-ring seal (part of 8501) |
Coolant Pump - 5.8L (4V)
| Item | Specification |
|---|---|
| Motorcraft® Orange Antifreeze/Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada) | WSS-M97B44-D |
| Motorcraft® Orange Antifreeze/Coolant Prediluted VC-3DIL-B (US); CVC-3DIL-B (Canada) | WSS-M97B44-D2 |
MATERIAL SPECIFICATIONS
Scheme 35
| Item | Part Number | Description |
|---|---|---|
| 1 | 8286 | Lower radiator hose assembly |
| 2 | Lower radiator hose assembly clamp (part of 8286) | |
| 3 | N806282 | Coolant pump pulley bolt (4 required) |
| 4 | 8509 | Coolant pump pulley |
| 5 | N806177 | Coolant pump bolt (4 required) |
| 6 | 8501 | Coolant pump |
| 7 | 391108 | Coolant pump O-ring seal |
Scheme 36
Scheme 37
- Drain the cooling system. Refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-574172-S30414844852013082300000) .
- Drain the SC cooling system. Refer to «SUPERCHARGER COOLING»(ref-574175) .
- To install, tighten to 8 Nm (71 lb-in). To install, tighten to 8 Nm (71 lb-in).
- Loosen the 4 coolant pump pulley bolts. To install, tighten to 25 Nm (18 lb-ft).
- Remove the accessory drive belt. Refer to «ACCESSORY DRIVE»(ref-574129) .
- Rotate the SC belt tensioner clockwise and remove the SC belt off the SC.
- Remove the 4 coolant pump pulley bolts and the coolant pump pulley.
- Release the clamp and disconnect the lower radiator hose from the coolant pump.
- Remove the 4 bolts and the coolant pump. Discard the coolant pump O-ring seal. To install, tighten to 25 Nm (18 lb-ft).
3.7L Engine
| Item | Part Number | Description |
|---|---|---|
| 1 | 8260 | Upper radiator hose |
| 2 | 8286 | Lower radiator hose |
5.0L Engine without Engine Oil Cooler
| Item | Part Number | Description |
|---|---|---|
| 1 | 8260 | Upper radiator hose |
| 2 | 8286 | Lower radiator hose |
5.0L Engine with Engine Oil Cooler
| Item | Part Number | Description |
|---|---|---|
| 1 | 8260 | Upper radiator hose |
| 2 | Oil cooler-to-lower radiator hose assembly quick connect couplings (part of 6N866) | |
| 3 | 8286 | Lower radiator hose |
5.8L Engine
Note. Without cooling package shown in illustration, with cooling package similar.
| Item | Part Number | Description |
|---|---|---|
| 1 | 8260 | Upper radiator hose |
| 2 | 8286 | Lower radiator hose |
- NOTE: Cover the accessory drive belts to prevent coolant contamination of the belts. For 3.7L and 5.0L engines, completely cover the accessory drive belts with waterproof plastic.
Scheme 38
| Item | Part Number | Description |
|---|---|---|
| 1 | W704652 | Degas bottle bolt (2 required) |
| 2 | 8A080 | Degas bottle |
Scheme 39
| Item | Part Number | Description |
|---|---|---|
| 1 | 9A624 | Air Cleaner (ACL) inlet pipe |
| 2 | W707491 | Transmission cooler tubes bracket bolt |
| 3 | Transmission cooler tubes bracket (part of 7A095) | |
| 4 | Cooling fan motor electrical connector (part of 14290) | |
| 5 | W715011 | Cooling fan motor and shroud stud bolt |
| 6 | W704652 | Cooling fan motor and shroud bolt |
| 7 | 8C607 | Cooling fan motor and shroud |