Home ReviewsRefund
Home/Ford/Focus/Ford Focus II facelift (2007-2011)/Repair manual/Mechanical/Engine Mechanical - 2.0L: Other
Contents Wiring diagrams Section: Mechanical All sections

Engine Mechanical - 2.0L: Other Ford Focus II facelift

Mechanical 19 illustrations ~659 words

MATERIAL

ItemSpecificationFill Capacity
High Temperature 4x4 Front Axle and Wheel Bearing Grease XG-11WSS-M1C267-A1
Motorcraft Metal Surface Prep ZC-31-A
Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A4.25L (4.5 qt) includes filter change
Multi-Purpose Grease XG-4 and/or XL-5ESB-M1C93-B
Silicone Brake Caliper Grease and Dielectric Compound XG-3-AESE-M1C171-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4
Silicone Gasket Remover ZC-30
Thread Sealant with PTFE TA-24WSK-M2G350-A2

MATERIAL

Code Information

The engine code information label, located on the side of the valve cover and the front side of the valve cover, contains the following

  1. Engine build date
  2. Engine plant code
  3. Engine code

Exhaust Emission Control System

Operation and necessary maintenance of the exhaust emission control devices used on this engine are covered in the INTRODUCTION - GASOLINE MODELS article.

Induction System

The SFI provides the fuel/air mixture needed for combustion in the cylinders. The 4 solenoid-operated fuel injectors

  1. are mounted in the cylinder head.
  2. meter fuel into the air intake stream in accordance with engine demand.
  3. are positioned so that their tips direct fuel just ahead of the engine intake valves.
  4. supply fuel from the fuel tank with a fuel pump mounted in the fuel tank.

A constant fuel pressure is maintained across the fuel injectors by the fuel pressure sensor. The fuel pressure sensor is positioned upstream from the fuel injectors on the fuel injection supply manifold.

PCV System

All engines are equipped with a closed-type PCV system recycling the crankcase vapors to the intake manifold.

Valve Clearance Check

  1. Remove the valve cover. For additional information, refer to «Valve Cover»(ref-357159-S04374960302010030800000) .
  2. Remove the 2 bolts and accessory drive belt splash shield. To install, tighten to 9 Nm (80 lb-in).
  3. Use a feeler gauge to measure each valve's clearance and record its location.
  4. Select tappets using this formula: tappet thickness = measured clearance + the existing tappet thickness - nominal clearance. Select the closest tappet size to the ideal tappet thickness available and mark the installation location.
  5. If any tappets do not measure within specifications, install new tappets in these locations. For additional information, refer to «Valve Train Components»(ref-357159-S02505360202010030800000) for exploded view and «Valve Tappets»(ref-357159-S25508499002010030800000) .

Scheme 29

Scheme 29: Intake Manifold
Scheme 29: Intake Manifold
ItemPart NumberDescription
114A464Engine Oil Pressure (EOP) switch electrical connector (part of 12C508)
2Wire harness retainer (part of 12C508)
314A464Electronic throttle control electrical connector (part of 12C508)
49D289Fuel vapor return hose
514A464Manifold Absolute Pressure (MAP) sensor electrical connector (part of 12C508)
614A464Swirl control valve solenoid electrical connector (part of 12C508) (if equipped)
714A624Knock Sensor (KS) electrical connector (part of 12C508)

Scheme 30

Scheme 30
Scheme 30
ItemPart NumberDescription
113A506Wire harness pin-type retainer (4 required) (part of 12C508)
27A020Transaxle fluid indicator
319D848Power brake booster vacuum tube
414A464Swirl control valve sensor electrical connector (part of 12C508) (if equipped)

Scheme 31

Scheme 31
Scheme 31
ItemPart NumberDescription
1W500311Intake manifold bolt (6 required)
2W500312Intake manifold bolts
39424Intake manifold
46758PCV hose
59439Intake manifold gasket

Valve Cover

ItemSpecification
Motorcraft Metal Surface Prep ZC-31-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4

MATERIAL

Scheme 32

Scheme 32
Scheme 32
ItemPart NumberDescription
114A464Camshaft Position (CMP) sensor electrical connector (part of 12C508)
214A464Ignition coil-on-plug electrical connector (4 required) (part of 12C508)
3W500215Ignition coil-to-valve cover bolt (4 required)
412A192Ignition coil (4 required)
514A464Cylinder Head Temperature (CHT) sensor electrical connector (part of 12C508)
66853Crankcase breather tube
714A169Wire harness retainers (part of 12C508)
814A163Generator B+ wire harness retainer (part of 14300)
914A464Generator electrical connector (part of 12C508)
10W500031Radio interference capacitor bracket bolt
11W705661Radio interference capacitor ground bolt
1214K005Radio interference capacitor bracket

Scheme 33

Scheme 33
Scheme 33
ItemPart NumberDescription
16C295Valve cover bolt (2 required)
26C293Valve cover stud bolt (12 required)
36K272Valve cover
46K260Valve cover gasket

Crankshaft Pulley

SPECIAL TOOLS Illustration Tool Name Tool Number Adapter for 205-126 (205-072-02) Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Timing Peg, Crankshaft TDC 303-507

Scheme 34

Scheme 34: Crankshaft Pulley
Scheme 34: Crankshaft Pulley
ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL

Crankshaft Front Seal

SPECIAL TOOLS Illustration Tool Name Tool Number Installer, Camshaft Front Oil Seal 303-096 (T74P-6150-A) Remover, Oil Seal 303-409 (T92C-6700-CH)

Scheme 35

Scheme 35: Crankshaft Front Seal
Scheme 35: Crankshaft Front Seal
ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL

Flexplate

SPECIAL TOOLS Illustration Tool Name Tool Number Holding Tool, Flywheel 303-103 (T74P-8375-A)

Flywheel

SPECIAL TOOLS Illustration Tool Name Tool Number Holding Tool, Flywheel 303-103 (T74P-8375-A)

Crankshaft Rear Seal with Retainer Plate

SPECIAL TOOLS Illustration Tool Name Tool Number Installer, Crankshaft Rear Main Oil Seal 303-328 (T88P-6701-B1)

Scheme 36

Scheme 36: Crankshaft Rear Seal with Retainer Plate
Scheme 36: Crankshaft Rear Seal with Retainer Plate
ItemSpecification
Motorcraft Metal Surface Prep ZC-31-A
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4

MATERIAL

Engine Front Cover

SPECIAL TOOLS Illustration Tool Name Tool Number Installer, Camshaft Front Oil Seal 303-096 (T74P-6150-A) Remover, Oil Seal 303-409 (T92C-6700-CH)

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4

MATERIAL

Scheme 37

Scheme 37
Scheme 37
ItemPart NumberDescription
114A464Crankshaft Position (CKP) sensor electrical connector (part of 12A690)
213A506Wiring harness retainer (2 required) (part of 12A690)
3W701219CKP sensor bolt (2 required)
46C315CKP sensor
56700Crankshaft front seal
6W500221Coolant pump pulley bolt (3 required)
78509Coolant pump pulley
8W500215Engine front cover bolt (17 required)
9W500300Engine front cover bolt
10W500320Engine front cover bolt
11W500328Engine front cover bolt (3 required)
126019Engine front cover

Timing Drive Components

Illustration Tool Name Tool Number Alignment Plarw, Camshaft 303-465 (T94P-6256-CH)

Camshafts

SPECIAL TOOLS Illustration Tool Name Tool Number Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Timing Peg, Crankshaft TDC 303-507

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4

MATERIAL

Valve Springs

SPECIAL TOOLS Illustration Tool Name Tool Number Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH)

Scheme 38

Scheme 38: Valve Springs
Scheme 38: Valve Springs

Scheme 39

Scheme 39
Scheme 39
ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Multi-Purpose Grease XG-4 and/or XL-5ESB-M1C93-B

MATERIAL

Valve Seals

SPECIAL TOOLS Illustration Tool Name Tool Number Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH) Remover, Valve Stem Oil Seal 303-468 (T94P-6510-AH) Slide Hammer 307-005 (T59L-100-B)

Scheme 40

Scheme 40
Scheme 40

Scheme 41

Scheme 41
Scheme 41
ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Multi-Purpose Grease XG-4 and/or XL-5ESB-M1C93-B

MATERIAL

Valve Tappets

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL

Cylinder Head

SPECIAL TOOLS Illustration Tool Name Tool Number Alignment Plate, Camshaft 303-465 (T94P-6256-CH) Engine Support Bar 303-F072

ItemSpecification
Motorcraft Metal Surface Prep ZC-31-A
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4
Silicone Gasket Remover ZC-30

MATERIAL

Scheme 42

Scheme 42
Scheme 42
ItemPart NumberDescription
1W705443Flexpipe-to-muffler and tailpipe assembly nut (2 required)
25G232Flexpipe
39451Flexpipe-to-muffler and tailpipe assembly gasket
4W710512Catalytic converter-to-engine support bracket bolt (2 required)
5Catalytic converter support bracket bolt (2 required) (part of 5K222)
65K222Catalytic converter support bracket
7Catalytic converter heat shield bolt (4 required) (part of 5K282)
8W503922Catalytic converter heat shield bolt (2 required)
95K282Catalytic converter heat shield
1014A624Heated Oxygen Sensor (HO2S) electrical connector (part of 12A690)
1114A624Catalyst Monitor Sensor (CMS) electrical connector (part of 12A690)
12W703933Catalytic converter nut (7 required)
135G232Catalytic converter
149448Catalytic converter gasket
15W704474Catalytic converter-to-cylinder head stud (7 required)

Scheme 43

Scheme 43
Scheme 43
ItemPart NumberDescription
114A464EGR valve electrical connector (part of 12B637)
28287Upper radiator hose clamp
38260Upper radiator hose
4W52592EGR coolant tube clamp
518K580EGR coolant hose (part of heater hose)
6Engine coolant vent hose clamp (part of 8W005)
78W005Engine coolant vent hose
8Heater hose clamp (part of 18K580)
918K580Heater hose
10W525958Bypass hose clamp
118548Bypass hose
12W500204Wiring harness bracket bolt (2 required)
1314A301Wiring harness bracket
146065Cylinder head bolt (10 required)
156050Cylinder head
166051Cylinder head gasket

Oil Filter Adapter

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Thread Sealant with PTFE TA-24WSK-M2G350-A2

MATERIAL

Engine Oil Pressure (EOP) Switch

ItemSpecification
Thread Sealant with PTFE TA-24WSK-M2G350-A2

MATERIAL

Oil Pan

ItemSpecification
Motorcraft Metal Surface Prep ZC-31-A
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4

MATERIAL

Oil Pump

ItemSpecification
Motorcraft Metal Surface Prep ZC-31-A
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Silicone Gasket and Sealant TA-30WSE-M4G323-A4

MATERIAL

Oil Level Indicator and Tube

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL

Scheme 44

Scheme 44
Scheme 44
ItemPart NumberDescription
16750Oil level indicator
2W500211Oil level indicator tube bolt
36754Oil level indicator tube
46754-BO-ring seal

Engine Mount

SPECIAL TOOLS Illustration Tool Name Tool Number Engine Support Bar 303-F072

Scheme 45

Scheme 45: Engine Mount
Scheme 45: Engine Mount
ItemPart NumberDescription
1W701107Coolant expansion tank bolt (2 required)
28C045Coolant expansion tank

Scheme 46

Scheme 46
Scheme 46
ItemPart NumberDescription
1W520214Engine mount nut (2 required)
2W710332Engine mount bolt (2 required)
3W712325Engine mount stud bolt
46F012Engine mount

SPECIAL TOOLS Illustration Tool Name Tool Number Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-472 (T94P-6565-AH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH) Remover, Valve Stem Oil Seal 303-468 (T94P-6510-AH) Slide Hammer 307-005 (T59L-100-B)

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Multi-Purpose Grease XG-4 and/or XL-5ESB-M1C93-B

MATERIAL

Scheme 47

Scheme 47
Scheme 47
ItemPart NumberDescription
1W500015Coolant outlet bolt (4 required)
28K556Coolant outlet
38255Coolant outlet gasket
4W500225EGR valve bolt (2 required)
59D475EGR valve
69D476EGR valve gasket
76G004Cylinder Head Temperature (CHT) sensor
86518Valve collet (16 required)
96514Valve spring retainer (16 required)
106513Valve spring (16 required)
116A517Valve seal (16 required)
126505Intake valve (8 required)
136507Exhaust valve (8 required)
149E470EGR tube
156049Cylinder head

More articles — Engine Mechanical - 2.0L