Charging System - General Information: Overview Ford Focus II рестайлинг

Principles of Operation

The PCM controlled charging system determines the optimal voltage setpoint for the charging system and communicates this information to the voltage regulator. This system is unique in that it has 2 communication lines between the PCM and the generator/regulator. Both of these communication lines are pulse-width modulated (PWM). The generator communication (GENCOM) line communicates the desired setpoint from the PCM to the voltage regulator. The generator monitor (GENMON) line communicates the generator load and error conditions to the PCM. The third pin on the voltage regulator, the A circuit pin, is a dedicated battery voltage sense line.

The generator charges the battery and at the same time supplies power for all of the electrical loads that are required. The battery is more effectively charged with a higher voltage when the battery is cold and a lower voltage when the battery is warm. The PCM is able to adjust the charging voltage according to the battery temperature by using a signal from the intake air temperature (IAT) sensor. The voltage setpoint is calculated by the PCM and communicated to the regulator by the GENCOM circuit.

The PCM simultaneously controls and monitors the output of the generator. When the current consumption is high or the battery is discharged the PCM raises engine speed to increase generator output.

To minimize the engine drag when starting the engine, the PCM does not allow the generator to produce any output until the engine has started. The PCM turns off the generator during cranking to reduce the starter load and improve cranking speed. Once the engine starts, the PCM slowly increases generator output to help establish a stable engine idle.

The PCM controls the charging system warning indicator by sending a message over the high-speed controller area network (HS-CAN) to the instrument cluster. The PCM turns the charging system warning indicator off when generator output begins. The charging system warning indicator is also illuminated by the PCM whenever the key is ON with the engine OFF.

Normal Operation

The generator output voltage is supplied through the positive battery output (B+), circuit SDC02 (RD) terminal on the rear of the generator to the battery and electrical system. During normal operation, the charging system warning indicator is off with key ON engine running (KOER). The charging system warning indicator is on with key ON engine OFF (KOEO).

This pinpoint test is intended to diagnose the following

1. High key-off current drain(s)
2. Engine, generator and battery grounds
3. Battery cables
4. Circuit high resistance
5. Battery
6. Generator

Scheme 1

Scheme 2

1. A1 CHECK THE BATTERY CONDITION Carry out the Battery - Condition Test to determine if the battery can hold a charge and is OK for use. Refer to «BATTERY, MOUNTING AND CABLES»(ref-357167) article. Does the battery pass the condition test? YES : Go to A2 . NO : INSTALL a new battery. REFER to «BATTERY, MOUNTING AND CABLES»(ref-357167) article. TEST the system for normal operation.
2. A2 CHECK THE GENERATOR OUTPUT Carry out the Generator On-Vehicle Load Test and No Load Test. Refer to «Component Tests»(ref-357135-S16462871542010030800000) . Does the generator pass the component tests? YES : Go to A3 . NO : Go to «Pinpoint Test B»(ref-357135-S11281363742010030800000) .
3. A3 CHECK FOR CURRENT DRAINS Carry out the Battery - Drain Testing. Refer to «Component Tests»(ref-357135-S16462871542010030800000) . Are any circuits causing excessive current drains? YES : REPAIR as necessary. TEST the system for normal operation. NO : Go to A4 .
4. A4 CHECK THE VEHICLE GROUNDS Key in START position. With the engine running, measure the voltage drop between the generator housing and the negative battery terminal. Is the voltage drop less than 0.1 volt? YES : Go to A5 . NO : CHECK the engine ground, generator ground and the battery ground for resistance or corrosion. TEST the system for normal operation.
5. A5 CHECK THE VOLTAGE DROP IN THE B+ CIRCUIT SDC02 (RD) With the engine running and vehicle blower motor on high, measure the voltage drop between generator B+ C102b circuit SDC02 (RD) and the positive battery terminal. Is the voltage drop less than 0.5 volt? YES : CHECK if the customer left any electrical system(s) on or if there is an intermittent excessive battery draw. TEST the system for normal operation. NO : CHECK for any resistance or corrosion in the B+ SDC02 (RD), positive battery cable and/or connections. REPAIR as necessary. TEST the system for normal operation.

With the engine running and normal generator output, the charging system warning indicator is off. The sense A circuit SDC14 (RD) is 13-15 volts. This voltage feedback is used by the regulator to maintain the battery voltage at the desired setpoint. The S (stator) circuit (internal to the generator) is used to monitor generator operation. This circuit and other regulator internal conditions are checked by the regulator and monitored by the PCM on the GENMON circuit. The PCM controls the charging system warning indicator by sending a message over the controller area network (CAN) bus to the instrument cluster (IC). The positive battery output (B+) circuit SDC02 (RD) is the generator output voltage supplied to the battery and electrical system.

This pinpoint test is intended to diagnose the following

1. Generator
2. Circuitry
3. PCM

With the engine running, the charging system warning indicator is off. The A circuit SDC14 (RD) from the battery B+ to the generator regulator is 13-15 volts. This voltage feedback is used by the regulator to maintain the battery voltage at the desired setpoint. The S (stator) circuit (internal to the generator) is used to monitor generator operation. This circuit and other regulator internal conditions are checked by the regulator to allow the PCM to turn off the charging system warning indicator by sending a message over the controller area network (CAN) bus to the instrument cluster. The positive battery output (B+) circuit SDC02 (RD) is the generator output supplied to the battery and electrical system.

This pinpoint test is intended to diagnose the following

1. Generator
2. Circuitry
3. Instrument cluster (IC)
4. PCM

The generator is belt-driven by the engine accessory drive system. Generator noise can originate from faulty bearings or electrical problems in the diodes or stator.

This pinpoint test is intended to diagnose the following

1. Accessory drive belt
2. Loose bolts/brackets
3. Generator/pulley

The generator radio suppression equipment reduces interference transmitted through the speakers by the vehicle electrical system. The suppression equipment is designed to work with factory-equipped radios only.

This pinpoint test is intended to diagnose the following

1. Generator
2. Circuitry
3. In-vehicle entertainment system

Various control modules within the vehicle operate at a voltage between 10-17 volts. Voltage to these modules is supplied through the vehicle harness to the module(s). Ground for the modules is provided by the modules ground circuit(s). If voltages to these modules rise above 17 volts, DTC B1317 or B1676 may set or if voltage drops below 10 volts, DTC B1318 or B1676 may set.

1. DTC B1318 Battery Voltage Out Of Range - If charging system voltage falls below a certain voltage, some modules within the vehicle may set this DTC. Some modules have a different voltage minimum set point to set this DTC.
2. DTC 1676 Battery Voltage High - If charging system voltage falls below or above a certain voltage, some modules within the vehicle may set this DTC. Some modules have a different voltage minimum or maximum set point to set this DTC.

This pinpoint test is intended to diagnose the following

1. Battery
2. Charging system
3. Module voltage supply
4. Module ground

Note. DTC B1317 or B1318 can be set if the vehicle has had a discharged battery, has been recently jump started or has had the vehicle battery charged. Clear DTCs and retest to see if B1317 or B1318 returns.