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Seat System - Seating: Removal & Installation Ford Fiesta Mk6

Seats 13 illustrations ~773 words

Removal and Installation

WARNINGNever probe the electrical connectors on air bag, Safety Canopy® or side air curtain modules. Failure to follow this instruction may result in the accidental deployment of these modules, which increases the risk of serious personal injury or death.

Note. The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition is ON.

Note. The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.

Pinpoint Test D

D1 SRS

Installation

Pinpoint Test D

D2 SRS

Removal

Note. Typical head restraint guide sleeve shown, others similar.

Scheme 26

Scheme 26: Removal

Scheme 27

Scheme 27

Scheme 28

Scheme 28

Scheme 29

Scheme 29

Scheme 30

Scheme 30
  1. Push in on the 2 head restraint guide sleeve release buttons and remove the head restraint.
  2. Obtain a flat-head screwdriver with a width of 4 mm (0.157 in) to 7 mm (0.275 in) and a thickness of approximately 1 mm (0.039 in).
  3. Align the screwdriver to the middle of the head restraint guide sleeve release button.
  4. Position the screwdriver between the head restraint guide sleeve neck and backrest trim cover and foam pad.
  5. Position the screwdriver at a 45-degree angle.
  6. NOTE: For retainer clarity, backrest trim cover and foam pad are removed. Push in the screwdriver, bending the lock feature on the head restraint guide sleeve in.
  7. While bending the lock feature in, push down on the screwdriver handle, prying the head restraint guide sleeve up and disengaging it from the backrest frame crossmember.
  8. Remove the head restraint guide sleeve. Discard the head restraint guide sleeve.
  9. Repeat these steps for the head restraint guide sleeve on the opposite side.

Note. Always install new head restraint guide sleeves. Difficult adjustment of the head restraint may occur. Failure to follow these instructions may result in component failure.

Note. The head restraint guide sleeves are not interchangeable. Failure to install the correct head restraint guide sleeve at the correct position may result in component failure.

Scheme 31

Scheme 31: Installation

Scheme 32

Scheme 32

Scheme 33

Scheme 33

Scheme 34

Scheme 34
  1. Make sure the holes in the backrest foam pad and backrest trim cover are aligned to the holes in the backrest frame.
  2. Install the head restraint guide sleeve with the large button and wide key on the LH side of the seat.
  3. Install the head restraint guide sleeve with the small button and thin key on the RH side of the seat.
  4. To allow the head restraint guide sleeve to slide freely through the backrest foam pad and backrest trim cover, twist the head restraint guide sleeve while pushing it into the backrest frame hole as far as it will go with hand pressure.
  5. NOTE: Do not attempt to seat the head restraint guide sleeve by hand. This may result in excessive head restraint adjustment efforts and permanent damage to the head restraint guide sleeve. NOTE: Striking effort should not result in any type of damage or distortion to the head restraint guide sleeve. If a head restraint guide sleeve is damaged, install a new one. Using a non-marring mallet, strike the top of the head restraint guide sleeve with moderate force, seating it in the backrest frame. Striking effort must be high enough to snap the head restraint guide sleeve retainer in place in the backrest frame.
  6. Inspect the head restraint guide sleeve. Pull the head restraint guide sleeve out by hand, making sure it is locked in place. If the head restraint guide sleeve can be removed by hand, repeat the installation procedure. If the head restraint guide sleeve can be removed again after installing a second time, install a new head restraint guide sleeve.
  7. Repeat these steps for the head restraint guide sleeve on the opposite side.
  8. After installation of 2 new head restraint guide sleeves, install the head restraint in the following sequence. Position the head restraint rods to the head restraint guide sleeve holes. Push the head restraint down, guiding the rods into the head restraint guide sleeve holes. Make sure the head restraint adjusts without excessive effort and locks in place.

Scheme 35

Scheme 35: Seat Backrest - 40 Percent
ItemPart NumberDescription
1611A08Head restraint
2610A16Head restraint guide sleeve (lockable)
366800Backrest foam pad
466600Backrest cover
5Hinge pin bolt (part of 613B48)
6613B48Hinge pin
760508Backrest frame
8W790247Backrest latch bolt (2 required)
961382Backrest latch
10624A08Backrest latch bezel
11610A18Head restraint guide sleeve (non-lockable)

ITEMS DESCRIPTION CHART

Scheme 36

Scheme 36: Seat Backrest - 60 Percent, 4-Door Sedan
ItemPart NumberDescription
1611A08Head restraint (center)
2611A08Head restraint (LH)
3610A18Head restraint guide sleeve (non-lockable)
4610A16Head restraint guide sleeve (3 required) (lockable)
5624A08Backrest latch bezel
6W790247Backrest latch bolt (2 required)
761383Backrest latch
8Hinge pin bolt (part of 613B48)
9613B48Hinge pin
1060509Backrest frame
1166801Backrest foam pad
1266601Backrest cover

ITEMS DESCRIPTION CHART

Scheme 37

Scheme 37: Seat Backrest - 60 Percent, 5-Door Hatchback
ItemPart NumberDescription
1611A08Head restraint (center)
2611A08Head restraint (LH)
3610A18Head restraint guide sleeve (non-lockable)
4610A16Head restraint guide sleeve (3 required) (lockable)
5624A08Backrest latch bezel
6W790247Backrest latch bolt (2 required)
761383Backrest latch
8Safety belt retractor bolt (part of 611B66)
9Hinge pin bolt (part of 613B48)
10613B48Hinge pin
1160509Backrest frame
1266801Backrest foam pad
1366601Backrest cover
14611B66Safety belt retractor
15611A70Safety belt retractor bezel

ITEMS DESCRIPTION CHART

Scheme 38

Scheme 38: Seat Cushion
ItemPart NumberDescription
163804Cushion cover
263840Cushion foam pad

ITEMS DESCRIPTION CHART

  1. For additional information, refer to the appropriate procedures in this information.
  1. Refer to the appropriate SYSTEM WIRING DIAGRAMS article. Items in the exploded views may not be listed in order of removal. In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction. We continuously monitor feedback for improvement. If you would like to give specific feedback, please use the " Is this procedure helpful?" or "SPECS" (Service publication Error Correction System) buttons above.