Contents Wiring diagrams Section: Seats All sections

Seat System - Seating: Other Ford Fiesta Mk6

Seats 15 illustrations ~2479 words

Front Seats

The front seats are equipped with the following serviceable systems

  1. 2-way seat track (passenger only)
  2. 4-way seat track (driver only)
  3. Manual recliners (serviced with backrest frame)
  4. Heated seats (if equipped)
  5. Occupant Classification Sensor (OCS) (passenger seat only, if equipped)
  6. Seat side air bags (in seat backrests) (if equipped)
  7. Safety belt buckles
  8. Seat track position sensors (if equipped)

Seat Backrests

The recliner mechanism is part of the seat backrest frame and is not serviced separately.

Seat Tracks

Front seats are equipped with a 2-way manual passenger seat track and 4-way manual driver seat track which includes a height adjust handle that ratchets to raise and lower the seat. Both seat tracks are serviced as complete assemblies which include the cushion frames and seat mounting feet.

Heated Seats

The heated seat system includes the following serviceable components

  1. Cushion heater mats (attached to seat cushion foam pads)
  2. Heated seat relays (located in the Central Junction Box (CJB))
  3. Heated seat switches (located on the instrument panel)
  4. Thermostats (serviced only as part of each cushion heater mat)
  5. Body Control Module (BCM)

Note. If a new heater mat is needed on a front passenger seat cushion equipped with an Occupant Classification Sensor (OCS) system, install a new OCS service kit with a heater mat already adhered to the cushion foam pad.

The cushion heater mats are serviceable separately. A heater mat can be peeled away from a foam pad and a new one adhered in its place providing excessive foam is not removed from the foam pad. If excessive foam is removed during removal, a new foam pad must be installed. A heater mat cannot be reused; the 2-way tape adhesive will no longer hold the heater mat position on the foam pad causing it to shift or bunch up.

Occupant Classification Sensor (OCS) System

Note. OCS system components, seat wiring harness, seat cushion foam pad, bladder with pressure sensor and Occupant Classification System Module (OCSM) are calibrated to each other and are serviced as an assembly. If new OCS system components are needed, an OCS system service kit must be installed as an assembly.

For information on diagnosing or servicing the OCS system, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

Seat Side Air Bags

Driver and passenger seat side air bags are attached to the seat backrest frame. For diagnostic information, or if the seat side air bag has deployed, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

Rear Seats

The rear seat cushion and 60/40 fold flat backrests are equipped with the following serviceable components

  1. Backrest and cushion trim covers and foam pads
  2. Backrest hinges (attached to floor pan)
  3. Backrest latches (attached to backrest frame)
  4. Backrest latch strikers (attached to quarter panel)
  5. Cushion latches (located underneath cushion front edge attached to floor pan)
  6. Head restraints and head restraint guides (attached to the backrests)

Seats

SPECIAL TOOLS DESCRIPTION CHART Flex Probe Kit NUD105-R025D or equivalent Fluke 77-IV Digital Multimeter FLU77-4 or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

Scheme 42

Scheme 42: Seats

Scheme 43

Scheme 43

The heated seat system only operates when the engine is running. When the heated seat switch(es) (located on the instrument panel) is activated, it supplies a ground signal to the Body Control Module (BCM). When the BCM receives the heated seat switch signal, it activates the appropriate (driver or passenger) heated seat relay, (located in the Central Junction Box (CJB). When the heated seat relay is activated, voltage is supplied to the cushion heater mat. The cushion heater mats are directly connected to ground to complete the electrical circuit to heat the seat.

Each cushion heater mat contains a non-serviceable internal thermostatic switch that closes when cold to complete the heater grid circuit and heat the seat. When hot, the thermostatic switch opens the heater grid circuit and allows the seat to cool. During normal operation, several minutes may be required before seat temperature is increased and several more minutes of cooling before the heater mats continue with heating. The heated seat indicator illuminates continuously while the thermostatic switch cycles between open and closed.

The seat should be occupied to correctly test for normal operation. Temperature measuring devices do not provide an accurate method for testing heated seat operation as surface temperatures are subject to human and environmental characteristics. Correct testing requires heater mat resistance measurements which have tight tolerances affecting heat cycle time length.

The heated seat system does not time-out. A heated seat remains on until it is turned off by the heated seat switch or the ignition is switched OFF.

Pinpoint Tests

Note. Use the correct probe adapter(s) from the Flex Probe Kit when making measurements. Failure to use the correct probe adapter(s) may damage the connector.

Refer to INSPECTION AND VERIFICATION and the SYMPTOM CHART for direction to the appropriate Pinpoint Test.

Seat Backrest

Note. Driver side shown, passenger similar.

Note. Refer to SEAT BACKREST - FRONT in this information for recliner-to-seat track bolt and side air bag module nut tightening sequence and torque specification.

Note. Click here or refer to the appropriate on-line Workshop Information to view this illustration as an interactive exploded view, requires Adobe® Acrobat® 8.0 or higher .

Note. Click here or refer to the appropriate on-line Workshop Information to learn about using an Interactive Illustration .

Scheme 44

Scheme 44: Seat Backrest
ItemPart NumberDescription
1611A08Head restraint
2610A18Head restraint guide sleeve (non-lockable)
3610A16Head restraint guide sleeve (lockable)
464416/RH 64417/LHBackrest cover
564810/LH 64811/RHBackrest foam pad
6W790242Side air bag module nut (2 required)
761018/RH 61019/LHBackrest frame
864842Static lumbar
9W790240Recliner-to-seat track bolt (4 required)
10611D10/RH 611D11/LHSide air bag module
11W790244Recliner handle screw
1261198/RH 61199/LHRecliner handle and screw cover

ITEMS DESCRIPTION CHART

Seat Cushion - Driver

Note. The heater mats are serviceable separately. A heater mat can be peeled away from a foam pad and a new one adhered in its place providing the foam is not damaged. If foam is removed during removal, a new foam pad must be installed. A heater mat cannot be reused; the 2-way tape adhesive will no longer hold the heater mat position on the foam pad causing it to shift or bunch up.

Note. Refer to SEAT CUSHION - FRONT in this information for tightening sequence and torque specifications.

Note. Click here or refer to the appropriate on-line Workshop Information to view this illustration as an interactive exploded view, requires Adobe® Acrobat® 8.0 or higher .

Note. Click here or refer to the appropriate on-line Workshop Information to learn about using an Interactive Illustration .

Scheme 45

Scheme 45: Seat Cushion - Driver
ItemPart NumberDescription
162901Cushion cover
214D696Heater mat
3632A23Cushion foam pad
464646Cushion support spring
562187Recliner cover
6W790245Cushion pan bolts (4 required)
760326Cushion pan
8W790246Recliner cover screw
962187Cushion side shield
10W790246Cushion side shield screw
1161199Recliner handle and screw cover
12W790244Recliner handle screw
1361753Seat height adjust handle
1414A699Seat wiring harness
1561705Seat track
16610E34Seat track position sensor bracket
17W790243Seat track position sensor bracket screw
1860328Wire harness bracket
19W790243Wire harness bracket screw

ITEMS DESCRIPTION CHART

Seat Cushion - Passenger

Note. Refer to SEAT CUSHION - FRONT in this information for tightening sequence and torque specifications.

Note. For passenger seat cushion Occupant Classification Sensor (OCS) system components, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

Note. The heater mats are serviceable separately. A heater mat can be peeled away from a foam pad and a new one adhered in its place providing the foam is not damaged. If foam is removed during removal, a new foam pad must be installed. A heater mat cannot be reused; the 2-way tape adhesive will no longer hold the heater mat position on the foam pad causing it to shift or bunch up.

Note. Click here or refer to the appropriate on-line Workshop Information to view this illustration as an interactive exploded view, requires Adobe® Acrobat® 8.0 or higher .

Note. Click here or refer to the appropriate on-line Workshop Information to learn about using an Interactive Illustration .

Scheme 46

Scheme 46: Seat Cushion - Passenger
ItemPart NumberDescription
162900Cushion cover
2632A22OCS (with and without heat)
364646Cushion support spring
4W790241Occupant Classification System Module (OCSM) bracket screws (2 required)
5W790245Cushion pan bolts (4 required)
660326Cushion pan
7W790246Recliner cover screw
8610E34OCSM bracket
9OCSM (part of 632A22)
10OCSM screws (part of 632A22)
1162186Recliner cover
1261704Seat track
1362186Cushion side shield
1461198Recliner handle and screw cover
15W790244Recliner handle screw
16W790246Cushion side shield screw
17Seat wiring harness (part of 632A22)
18610E34Seat track position sensor bracket
19W790243Seat track position sensor bracket screw
2060328Wire harness bracket
21W790243Wire harness bracket screw

ITEMS DESCRIPTION CHART

  1. Refer to the procedures and/or exploded views in this information for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.

Seat Backrest - Rear, 40 Percent

Note. Some parts removed for clarity.

Scheme 47

Scheme 47: Seat Backrest - Rear, 40 Percent
ItemPart NumberDescription
160508Backrest frame, 40 percent
2Backrest frame mounting pin, 60 percent (part of 60509)
3613B90RH outboard backrest hinge
4613B48Hinge pin and bolt

ITEMS DESCRIPTION CHART

Seat Backrest - Rear, 60 Percent

Note. The 40 percent backrest must be removed before the 60 percent backrest can be removed.

Note. 5 door hatchback is shown, 4 door sedan is similar.

Note. Some parts removed for clarity.

Scheme 48

Scheme 48: Seat Backrest - Rear, 60 Percent
ItemPart NumberDescription
1Backrest frame mounting pin, 60 percent (part of 60509)
260615Center backrest hinge
3Safety belt anchor bolt (part of 611B66) (5-door hatchback only)
4613B48Hinge pin and bolt
5613B91Outboard backrest hinge

ITEMS DESCRIPTION CHART

Seat Backrest Hinges - Rear

Note. RH outboard backrest hinge shown, LH similar.

Note. Always install new backrest hinge and safety belt anchor bolts.

Scheme 49

Scheme 49: Seat Backrest Hinges - Rear
ItemPart NumberDescription
1W703708Safety belt anchor bolt
2Safety belt anchor (part of 611B68/RH 611B69/LH)
3613B90 (RH)/613B91 (LH)Outboard backrest hinge
4W707941Backrest hinge bolt (3 required)
560615Center backrest hinge

ITEMS DESCRIPTION CHART

Scheme 50

Scheme 50: All backrests
  1. Push the backrest release button at the top of the seat backrest and fold the seat down.
  2. Tap the latch to unlock the outboard hook latch. To install, push the seat backrest hinge into the latch bracket until the hook latch is fully seated.
  3. NOTE: The 40 percent seat backrest has to be removed before the 60 percent seat backrest. Remove the seat backrest. Pull the outboard side of the backrest up out of the latch bracket. Pull the seat backrest outward and slightly twist forward while removing from the center mounting bracket.

All hinges

  1. Remove the rear seat cushion assembly. For additional information, refer to «SEAT CUSHION - REAR»(ref-382401-S09521262792011012300000) in this information.
  2. Remove the seat backrest(s) for the affected hinge.
  3. Remove and discard the bolts of the affected hinge. Install a new backrest hinge bolt(s) and tighten to 40 Nm (30 lb-ft). Install a new safety belt anchor bolt and tighten to 48 Nm (35 lb-ft), if equipped.

Backrest and hinges

  1. Refer to the appropriate SYSTEM WIRING DIAGRAMS article. Items in the exploded views may not be listed in order of removal. In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction. We continuously monitor feedback for improvement. If you would like to give specific feedback, please use the " Is this procedure helpful?" or "SPECS" (Service publication Error Correction System) buttons above.
  2. To install, reverse the removal procedure.

Scheme 51

Scheme 51: Seat Cushion - Rear
ItemPart NumberDescription
1Cushion assembly
2624A14Seat cushion anchors (2 required)
3Retainer hooks (3 required) (part of 613B90/RH, 613B91/LH and 60615/center)

ITEMS DESCRIPTION CHART

Scheme 52

Scheme 52: Removal and Installation
  1. From under the front of the cushion assembly, push the 2 seat cushion anchor latch release levers toward the driver side, while lifting up to disengage the front of the cushion assembly.
  2. Remove the cushion assembly in the following sequence. Push the cushion back as far as possible. Lift up and pull forward at the rear outboard ends of the cushion, disengaging the wires from the retainer hooks. Remove the cushion.
  3. NOTE: Before installation, make sure the safety belts and buckles are accessible to the occupants. To Install, reverse the removal procedure.

Seat Latch Striker - Rear

Note. RH shown, LH similar.

Note. 3 striker bolts required for backrest with retractor.

Scheme 53

Scheme 53: Seat Latch Striker - Rear
ItemPart NumberDescription
162542 RH/62543LHBackrest striker
2W701802Backrest striker bolts (2 required without backrest retractor, 3 required with backrest retractor)

ITEMS DESCRIPTION CHART

Seat Cushion - Front

SPECIAL TOOL DESCRIPTION CHART Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool

All seats

Note. For component identification and locations, refer to SEAT - EXPLODED VIEW, FRONT

Note. The heater mats are serviceable separately. A heater mat can be peeled away from a foam pad and a new one adhered in its place providing the foam is not damaged. If foam is removed during removal, a new foam pad must be installed. A heater mat cannot be reused; the 2-way tape adhesive will no longer hold the heater mat position on the foam pad causing it to shift or bunch up.

  1. Remove the backrest. For additional information, refer to «SEAT BACKREST - FRONT»(ref-382401-S41369978762011012300000) in this information.

Passenger seat with an OCS

  1. For disassembly of the passenger seat OCS system components (foam pad, OCS , OCSM and wire harness), refer to Occupant Classification Sensor in «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-382402) .
  1. see scheme 52 Items in the exploded views may not be listed in order of removal. NOTE: In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction.

Scheme 54

Scheme 54: All seats
  1. Position the cushion pan and install the screws in the sequence shown. Tighten to 4 Nm (35 lb-in)

Scheme 55

Scheme 55: Passenger seat with an OCS

Scheme 56

Scheme 56
  1. Position the OCSM bracket and install the screws in the sequence shown. Tighten to 3 Nm (27 lb-in)
  2. Position the OCSM and install the screws in the sequence shown. Tighten to 3 Nm (27 lb-in)
  1. Install the backrest. For additional information, refer to «SEAT BACKREST - FRONT»(ref-382401-S41369978762011012300000) in this information.
  2. Install the seat. If a passenger seat has been serviced with an OCS system, do not prove out the Supplemental Restraint System (SRS) at this time . For additional information, refer to «SEAT - FRONT»(ref-382401-S09950221442011012300000) in this information.
  1. WARNING: Install a new occupant classification sensor (OCS) system service kit as a complete assembly. Never install only part of the kit components. Failure to follow this instruction may result in incorrect operation of the OCS system and increases the risk of serious personal injury or death in a crash. NOTE: To prevent system failure, take the following precautions before carrying out the Occupant Classification Sensor (OCS) system reset: Make sure the voltage to the Occupant Classification System Module (OCSM) is greater than 8 volts and less than 18 volts. Make sure the OCS system is not at a temperature below 6°C (42°F) or above 36°C (97°F) when initiating the OCS system reset process. If the vehicle has been exposed to extreme cold or hot temperatures, the vehicle must be exposed and kept at a temperature between 6°C to 36°C (42°F to 97°F) for a minimum of 30 minutes. Make sure nothing is present on the passenger seat before and during the OCS system reset process. Prior to carrying out the OCS system reset, make sure a minimum of 8 seconds has elapsed after cycling the ignition switch ON. Carry out the OCS system reset.
  2. If the first system reset attempt was unsuccessful, carry out a thorough visual inspection of the following and repair any concerns found. OCS system connector and wiring for damage Pressure sensor hose for kinks and/or damage Seat-related wiring harness and body wiring harness terminals and connectors for damage
  3. NOTE: Cycle the ignition switch after the OCS system reset. Carry out a second OCS system reset. If the second attempt is unsuccessful, install a new OCS system service kit. For additional information, refer to Occupant Classification System in «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-382402) .
  4. Prove out the SRS as follows: Turn the ignition switch from ON to OFF. Wait 10 seconds, then turn the ignition switch back to ON and visually monitor the air bag warning indicator with the air bag modules installed. The air bag warning indicator will illuminate continuously for approximately 6 seconds and then turn off. If an air bag SRS fault is present, the air bag warning indicator will: fail to light. remain lit continuously. flash at a 5 Hz rate ( RCM not configured). The air bag warning indicator may not illuminate until approximately 30 seconds after the ignition switch has been turned from the OFF to the ON position. This is the time required for the RCM to complete the testing of the SRS . If the air bag warning indicator is inoperative and a SRS fault exists, a chime sounds in a pattern of 5 sets of 5 beeps. If this occurs, diagnose and repair the air bag warning indicator and any SRS fault discovered. Use a scan tool and clear all continuous DTCs from the RCM and Occupant Classification System Module (OCSM).