Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling: Other Ford Fiesta Mk6

Cooling System (Mechanical) 8 illustrations ~1304 words

Material

ItemSpecificationFill Capacity
Motorcraft® Premium Cooling System Flush VC-1ESR-M14P7-A
Motorcraft® Specialty Orange Engine Coolant VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D5.5L (5.8 qt)

MATERIAL SPECIFICATIONS

ItemSpecification
Motorcraft® Specialty Orange Engine Coolant VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

MATERIAL SPECIFICATIONS

Thermostat

A new thermostat should be installed only after the following tests and checks have been carried out

  1. Pinpoint Test A, B or C
  2. Thermostat Visual Inspection
ItemSpecification
Motorcraft® Specialty Orange Engine Coolant VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

MATERIAL SPECIFICATIONS

Filling and Bleeding with a Vacuum Cooling System Filler

Note. The engine cooling system is filled with Motorcraft® Specialty Orange Engine Coolant. Do not mix coolant types. Mixing coolant types degrades the corrosion protection of Motorcraft® Specialty Orange Engine Coolant.

Note. Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the coolant expansion tank. To maintain the integrity of the coolant and the cooling system: Add Motorcraft® Specialty Orange Engine Coolant or equivalent meeting Ford specification WSS-M97B44-D (orange color). Use the same type of coolant that was drained from the system. Do not mix coolant types. Do not add or mix with any other type of engine coolants. Mixing coolants degrades the coolant's corrosion protection. Do not add alcohol, methanol or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft® Specialty Orange Engine Coolant since a Ford-approved recycling process is not yet available.

Scheme 9

Scheme 9: Filling and Bleeding with a Vacuum Cooling System Filler
  1. Install the vacuum cooling system filler and follow the manufacturer's instructions to fill and bleed the cooling system. Recommended coolant concentration is 50/50 ethylene glycol to distilled water. For extremely cold climates (less than -36°C [-34°F]): It may be necessary to increase the coolant concentration above 50%. NEVER increase the coolant concentration above 60%. Maximum coolant concentration is 60/40 for cold weather areas. A coolant concentration of 60% will provide freeze point protection down to -52°C (-62°F). Engine coolant concentration above 60% will decrease the overheat protection characteristics of the engine coolant and may damage the engine. For extremely hot climates: It is still necessary to maintain the coolant concentration above 40%. NEVER decrease the coolant concentration below 40%. Minimum coolant concentration is 40/60 for warm weather areas. A coolant concentration of 40% will provide freeze point protection down to -24°C (-12°F). Engine coolant concentration below 40% will decrease the corrosion and freeze protection characteristics of the engine coolant and may damage the engine. Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection.

Filling and Bleeding without a Vacuum Cooling System Filler

Note. The engine cooling system is filled with Motorcraft® Specialty Orange Engine Coolant. Do not mix coolant types. Mixing coolant types degrades the corrosion protection of Motorcraft® Specialty Orange Engine Coolant.

Note. Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the coolant expansion tank. To maintain the integrity of the coolant and the cooling system: Add Motorcraft® Specialty Orange Engine Coolant or equivalent meeting Ford specification WSS-M97B44-D (orange color). Use the same type of coolant that was drained from the system. Do not mix coolant types. Do not add or mix with any other type of engine coolants. Mixing coolants degrades the coolant's corrosion protection. Do not add alcohol, methanol or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing. Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft® Specialty Orange Engine Coolant since a Ford-approved recycling process is not yet available.

  1. Fill the radiator through the degas bottle until the coolant level is at the max fill line on the degas bottle. Recommended coolant concentration is 50/50 ethylene glycol to distilled water. For extremely cold climates (less than -36°C [-34°F]): It may be necessary to increase the coolant concentration above 50%. NEVER increase the coolant concentration above 60%. Maximum coolant concentration is 60/40 for cold weather areas. A coolant concentration of 60% will provide freeze point protection down to -52°C (-62°F). Engine coolant concentration above 60% will decrease the overheat protection characteristics of the engine coolant and may damage the engine. For extremely hot climates: It is still necessary to maintain the coolant concentration above 40%. NEVER decrease the coolant concentration below 40%. Minimum coolant concentration is 40/60 for warm weather areas. A coolant concentration of 40% will provide freeze point protection down to -24°C (-12°F). Engine coolant concentration below 40% will decrease the corrosion and freeze protection characteristics of the engine coolant and may damage the engine. Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection.
  2. Install the pressure relief cap.
  3. Start the engine, run and hold at 2,500 RPM for 15 minutes.
  4. Increase the engine speed to 5,000 RPM and then decrease to idle. Repeat six times.
  5. Increase the engine speed to 4,000 RPM for ten seconds, then return the engine speed to 2,500 RPM and hold for another ten minutes.
  6. Decrease the engine speed to idle, shut the engine off and allow to cool.
  7. Check the engine and cooling system for any leaks.
  8. Check the coolant level in the degas bottle and fill as necessary.
ItemSpecification
Motorcraft® Premium Cooling System Flush VC-1ESR-M14P7-A

MATERIAL SPECIFICATIONS

  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-382413-S08846205852011012300000) in this information.
  2. Remove the thermostat. For additional information, refer to «THERMOSTAT»(ref-382413-S35773409502011012300000) in this information.
  3. Install the coolant hose connection without the thermostat.
  4. Use cooling system Pro Flush and Fill, Flush Kit and Drain Kit to flush the cooling system.
  5. Install the thermostat. For additional information, refer to «THERMOSTAT»(ref-382413-S35773409502011012300000) in this information.
  6. Fill the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-382413-S08846205852011012300000) in this information.

Scheme 10

Scheme 10: Thermostat
ItemPart NumberDescription
1W527338Lower radiator hose clamp
28286Lower radiator hose
3W527314Oil cooler hose clamp
48K276Oil cooler hose
5W500214Coolant connection bolt (4 required)
68592Coolant connection
78255Thermostat O-ring seal (part of 8575)
88575Thermostat
96840Coolant connection gasket (part of 8592)

ITEM DESCRIPTION CHART

  1. see scheme 3 Items in the exploded views may not be listed in order of removal. NOTE: In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction.

Scheme 11

Scheme 11: Timing Belt Tensioner
ItemPart NumberDescription
16D339Timing belt tensioner bolt
26K254Timing belt tensioner

ITEM DESCRIPTION CHART

Scheme 12

Scheme 12: Coolant Pump
ItemPart NumberDescription
1W713043Coolant pump bolt (6 required)
28501Coolant pump
38507Coolant pump gasket

ITEM DESCRIPTION CHART

  1. (Scheme 9) Items in the exploded views may not be listed in order of removal. NOTE: In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction.

Scheme 13

Scheme 13: Cooling Fan Motor and Shroud
ItemPart NumberDescription
114A464Cooling fan electrical connector (part of 14K021)
214A169Cooling fan wiring harness retainer (part of 14K021)
38C607Cooling fan motor and shroud

ITEM DESCRIPTION CHART

Scheme 14

Scheme 14: Radiator and Hoses
ItemPart NumberDescription
18B069Radiator mounting bracket (2 required)
28124AUpper radiator insulator (2 required)
3W527317Upper radiator hose clamp
48B274Upper radiator hose
5W527317Lower radiator hose clamp
68286Lower radiator hose
78005Radiator
88124BLower radiator insulator (2 required)

ITEM DESCRIPTION CHART

  1. Refer to the procedures and/or exploded views in this information for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.

Radiator

  1. see scheme 7 Items in the exploded views may not be listed in order of removal. NOTE: In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction.

Cooling Fan Motor and Shroud

  1. see scheme 7 Items in the exploded views may not be listed in order of removal. NOTE: In order to ensure the most accurate information, some procedural and pinpoint test steps may be under development and not immediately available at vehicle introduction.
ItemSpecification
Motorcraft® Metal Surface Prep ZC-31-A
Motorcraft® Specialty Orange Engine Coolant VC-3-B (US); CVC-3-B (Canada); or equivalentWSS-M97B44-D

MATERIAL SPECIFICATIONS

Scheme 15

Scheme 15: Split Ring Design
ItemPart NumberDescription
16B018Block heater wiring harness
26A051Block heater

ITEM DESCRIPTION CHART

Scheme 16

Scheme 16: V-Lock Design
ItemPart NumberDescription
16B018Block heater wiring harness
2Block heater retaining nut (part of 6A051) 3 Nm (27 lb-in)
36A051Block heater

ITEM DESCRIPTION CHART

All vehicles

Pinpoint Test C

C2 Vehicles equipped with a split ring design block heater
  1. Vehicles equipped with a split ring design block heater
C3 Vehicles equipped with a V-lock design block heater
  1. Vehicles equipped with a V-lock design block heater