Supplemental Inflatable Restraint System Deactivation Procedures Ford Explorer Sport Trac I

SPECIAL CARE DURING MECHANICAL REPAIRS

In some instances, it may be necessary to remove the steering column or instrument panel to access electrical components. Observe specific manufacturer SERVICE PRECAUTIONS when working on a vehicle with an air bag system.

Electrical power sources should NEVER be allowed to contact the inflator on the back of the air bag module. NEVER probe air bag system electrical wires with an analog volt-ohmmeter or test light. Always disable air bag system before servicing vehicle. See appropriate DISABLING & ACTIVATING AIR BAG SYSTEM procedure. Failure to disable system properly may result in accidental air bag deployment and possible personal injury.

If air bag system is not fully functional for any reason, DO NOT drive vehicle until system is repaired and functions properly. DO NOT remove bulbs, modules, sensors, or other air bag components which will prevent air bag system from operating as designed. If air bag system is not functional, park vehicle until system is repaired and functions properly.

CHRYSLER

All Chrysler vehicles are equipped with driver and passenger side air bags. Unless specific models are mentioned, the following procedures apply to all models with an air bag system.

Caravan, Concord, Intrepid, Neon, Prowler, PT Cruiser, Sebring Convertible, Sebring Sedan, Stratus Sedan, Town & Country, Viper, Voyager & 300M

1. On Concorde, Intrepid, and 300M, disconnect negative battery cable from right shock tower. On Sebring Convertible, Sebring Sedan, and Stratus Sedan, disconnect negative battery cable on left shock tower. On all other models, disconnect negative battery cable at battery.
2. On all models, WAIT at least 2 minutes. Connect scan tool to Data Link Connector (DLC). DLC is located under left side of instrument panel, near steering column. Use latest version of scan tool cartridge.
3. Turn ignition switch to RUN or ON position, with engine off. Exit vehicle with scan tool. Ensure no one is inside vehicle. Connect negative battery cable.
4. Using scan tool, read and record any active or stored Diagnostic Trouble Codes (DTCs). If DTCs are not active, erase all stored DTCs. If an active SRS problem exists, DTCs will not erase.
5. Avoid being in line with air bag(s), then turn ignition switch to LOCK or OFF position, and then to RUN or ON position. Observe SRS/AIR BAG warning light. SRS/AIR BAG warning light should illuminate for about 6-8 seconds and then go out, indicating system is functioning.
6. If SRS/AIR BAG warning light fails to illuminate, or illuminates and stays on, a system malfunction exists.

Dakota, Durango, Ram Pickup, Ram Van & Ram Wagon

1. Connect scan tool to Data Link Connector (DLC). DLC is located under left side of instrument panel, near steering column. Use latest version of scan tool cartridge
2. Turn ignition switch to RUN or ON position, with engine off. Exit vehicle with scan tool. Ensure no one is inside vehicle.
3. Using scan tool, read and record any active or stored Diagnostic Trouble Codes (DTCs). If DTCs are not active, erase all stored DTCs. If an active SRS problem exists, DTCs will not erase.
4. With ignition still on, check that nobody is in the vehicle. From outside of the vehicle, and away from air bags, turn ignition off for about 15 seconds, then back to the RUN or ON position.
5. Observe AIR BAG warning light. AIR BAG warning light should come on for about 6-8 seconds, then go out, indicating system is functioning properly. If AIR BAG warning light either fails to come on, blinks on and off, or comes on and stays on, a system malfunction exists. Diagnose and repair as necessary.

Sebring Coupe & Stratus Coupe

1. Turn ignition switch to ON or START position. The SRS warning light should illuminate for about 7 seconds and then turn off. This indicates that SRS is in operational order.
2. If SRS light does NOT illuminate, stays on for more than 7 seconds, or illuminates while driving, there is a problem in the SRS. SRS must be inspected and diagnosed.

SERVICE PRECAUTIONS

The following precautions should be observed when working with air bag systems

1. Disable air bag system before servicing any air bag system or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-activating-air-bag-system) .
2. Wait at least 2 minutes after disconnecting negative battery cable before servicing air bag system. Servicing air bag system before 2-minute period may cause accidental air bag deployment and possible personal injury.
3. DO NOT use any electrical test equipment on or near SRS components unless specified to do so. DO NOT use an analog ohmmeter. Use a DVOM with a maximum test current of 2 milliamps or less, at minimum resistance measurement range.
4. After deployment, air bag surface may contain sodium hydroxide deposits, which may irritate skin. Sodium hydroxide is a product of gas generant combustion. Always wear safety glasses, rubber gloves and a long-sleeved shirt during clean-up. Wash hands using mild soap and water.
5. Because of critical system operating requirements, DO NOT try to service any air bag components. Manufacturer recommends that defective components should always be replaced with only original equipment parts.
6. Factory installed fasteners have a special coating and are specifically designed for air bag components. Manufacturer recommends using original equipment replacement fasteners. DO NOT use substitutes.
7. Clockspring must be replaced if driver's air bag is deployed.
8. Each time a connector is disconnected, ensure it is clean and not damaged. Always pay particular attention to circuit being tested. Dirt, water and corrosion are the most common problems in connectors, causing voltage drop, open circuits and other improper operations.
9. When performing electrical tests, prevent accidental shorting of terminals. Such shorts can damage fuses or components and may cause a second fault code to set, making diagnosis of original problem more difficult.
10. After repairs are complete and ignition is turned to RUN or ON position, stay clear of air bag(s) to avoid injury in case of accidental air bag deployment.
11. Ensure air bag warning light is operating properly and system faults are not indicated. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__system-operation-check) .
12. When placing a undeployed (live) air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
13. When carrying a undeployed (live) air bag module, point trim cover away from your body to minimize injury in case of accidental deployment.
14. Air bag module must be stored in its original special container until used for service. It must be stored in a clean, dry place, away from sources of extreme heat, sparks and electrical energy.
15. The Air Bag Control Module (ACM)/Occupant Restraint Controller (ORC) contains impact sensor which enables SRS to deploy air bags. DO NOT connect ACM/ORC connector while battery is connected. Ensure ACM/ORC and mounting bracket are securely installed to vehicle before connecting electrical connector.
16. On vehicles with side air bags, use caution when working around "B" pillar or side air bags.
17. Electrical sources should never be allowed near connector on back of air bag module.
18. On Dakota, Durango, Ram Truck, Ram Van, and Ram Wagon, passenger air bag module contains an Argon gas canister. Canister is pressurized to more than 2500 psi. DO NOT puncture, incinerate, or bring into contact with electricity. DO NOT store at temperatures above 200°F (93°C).
19. If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and functions properly. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally.

DISABLING & ACTIVATING AIR BAG SYSTEM

Disabling System

1. Ensure ignition switch is in OFF or LOCK position. On Concorde, Intrepid and 300M, disconnect and shield negative battery cable from right shock tower. On Sebring Convertible, Sebring Sedan, and Stratus Sedan, disconnect and shield negative battery cable on left shock tower. On all other models, disconnect and shield negative battery cable at battery.
2. After disconnecting negative battery cable, wait at least 2 minutes for reserve capacitor to discharge before servicing air bag system.

Activating System

Ensure ignition switch is in OFF or LOCK position. Connect negative battery cable. From a position clear of air bag(s), turn ignition switch to RUN or ON position. Observe SRS/AIR BAG warning light. Warning light should come on for about 6-8 seconds and then go out, indicating system is functioning properly. If warning light fails to illuminate, or illuminates and stays on, a system malfunction exists. See SYSTEM OPERATION CHECK .

SYSTEM OPERATION CHECK

1. When checking air bag system operation (also known as prove out system), and upon completion of each diagnostic test, check for faults in air bag system. To check system, turn ignition switch from OFF to RUN position. If AIR BAG warning light illuminates for approximately 6 seconds (3 seconds on Cougar) and then goes out, air bag system is functioning properly and no fault codes exist. NOTE: On regular cab and extra cab pickups, passenger air bag deactivation switch light must turn on and off in same manner as instrument cluster warning light during system operation check.
2. If a fault is detected in air bag system during initial system check, AIR BAG warning light will either fail to light, stay on continuously, or flash. Flashing may not begin for up to 30 seconds after initial bulb check (ignition turned from OFF to RUN). If AIR BAG warning light flashes, indicating a fault in system, diagnose and repair as necessary.
3. If a system fault exists and AIR BAG warning light fails to light, an audible tone will be heard, indicating AIR BAG warning light is out and service is required. The tone is a chime which sounds 5 sets of 5 beeps.

These precautions should be observed when working with SRS

1. Disable SRS before servicing any SRS or steering column components. Failure to do so may result in accidental air bag deployment and personal injury. See procedures under «DISABLING & ACTIVATING AIR BAG SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .
2. On vehicles equipped with side air bags and seat belt pretensioners, manufacturer recommends removing front seats from vehicle before performing any diagnostics or repairs to air bag or seat belt pretensioner system. For diagnostics on systems other than side air bags or seat belt pretensioners, seats may be left in vehicle as long as simulator tool is installed in place of side air bag and seat belt pretensioner harness.
3. On all models except Villager, wait one minute after disabling SRS before working on vehicle. Backup power supply holds a deployment charge for approximately one minute after negative battery cable is disconnected. Servicing SRS before one minute may cause accidental air bag deployment and possible personal injury.
4. On Villager, backup power supply holds a deployment charge for approximately 3 minutes after positive battery cable is disconnected. Servicing SRS before 3-minute period may cause accidental air bag deployment and possible personal injury.
5. Vehicle sensor orientation is critical for proper system operation. If a vehicle is involved in a collision, inspect sensor mounting bracket and wiring pigtail for deformation. If damaged, replace sensor.
6. Because of critical system operating requirements, DO NOT service impact sensors, clockspring, diagnostic monitor or air bag module. Repairs are made by replacement only.
7. If replacing deployed air bag module, always install a NEW air bag Electronic Crash Sensor (ECS) module.
8. On vehicles with side air bags, use caution when working around "B" pillar. Side air bag sensors are located at or near the base of the "B" pillar.
9. Always wear safety glasses whenever servicing an air bag equipped vehicle or handling an air bag.
10. When carrying a live air bag module, ensure air bag module and trim cover are pointed away from your body. This minimizes chance of injury in event of an accidental deployment.
11. When placing a live air bag module on a bench or other surface, always face air bag module and trim cover facing up and away from surface. This will reduce motion of module if it is accidentally deployed.
12. After deployment, air bag surface may contain deposits of sodium hydroxide, which may irritate skin. Sodium hydroxide is a product of gas generant combustion. Always wear gloves and safety glasses when handling a deployed air bag. Wash your hands using mild soap and water. Follow correct disposal procedures.
13. If scrapping a vehicle with an undeployed air bag module, air bag must be deployed.
14. If a part is replaced and new part does not correct condition, reinstall original part and perform diagnostic procedure again.
15. Never probe connectors on air bag module. Doing so may cause air bag deployment and/or personal injury.
16. Instruction to disconnect always refers to connector. DO NOT remove component from vehicle if instructed to disconnect.
17. After any servicing, ensure AIR BAG warning light does not indicate any fault codes. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .
18. Replace air bag module if trim cover (deployment doors) is marred or damaged. DO NOT repaint trim cover. Paint may degrade cover material. Replace air bag module as necessary. Ensure damaged air bag is deployed.

Disabling System (Blackwood)

1. Record radio preset frequencies for reprogramming (if equipped). Move and tilt front seats to their highest and rearmost position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module). Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
3. Remove oval-shaped relay cover from passenger side of instrument panel. (Scheme 2) Disconnect passenger side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
4. Disconnect passenger seat side air bag connector located under passenger seat. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for driver side.
5. Remove passenger side "B" pillar trim panel. Disconnect passenger side safety belt retractor pretensioner connector. Connect appropriate simulator to vehicle harness (in place of safety belt retractor pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for driver side safety belt retractor pretensioner. Connect negative battery cable.

Activating System (Blackwood)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect passenger air bag module harness connector. Install relay cover on instrument panel. Remove simulator from passenger seat side air bag vehicle harness connector. Connect passenger seat side air bag connector. Repeat procedure for driver side.
3. Remove simulator from vehicle harness and connect passenger side safety belt retractor pretensioner. Install trim panel as necessary. Repeat procedure for driver side safety belt retractor pretensioner.
4. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Continental)

1. Record radio preset frequencies for reprogramming (if equipped). Move and tilt front seats to the highest and most forward position. Disconnect negative battery cable. Also disconnect any auxiliary batteries and power supplies (if equipped). Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Open glove box. Push in on the 2 glove box door tabs and rotate glove box down. Disconnect passenger air bag module connector. Connect appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. Working under driver's seat, disconnect side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side air bag module. Connect negative battery cable.

Activating System (Continental)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Reconnect passenger air bag module connector.
3. Remove air bag simulator from passenger side air bag vehicle harness. Connect passenger side air bag module connector to vehicle harness. Repeat procedure for driver side air bag module.
4. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Cougar)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulator to passenger air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. If equipped with side air bags, remove side air bags. See «SIDE AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__side-air-bag-module) . Connect appropriate air bag simulator to driver and passenger side air bag vehicle harness connectors (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Connect negative battery cable.

Activating System (Cougar)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Reconnect passenger air bag module connector.
3. Remove air bag simulator from passenger side air bag vehicle harness connector. Install passenger side air bag. See «SIDE AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__side-air-bag-module) . Connect passenger side air bag module to vehicle harness. Repeat procedure for driver side air bag module.
4. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .

Disabling System (Crown Victoria & Grand Marquis)

1. Record preset radio frequencies for reprogramming (if equipped). Move and tilt seats to the highest and rearmost positions. Disconnect negative battery cable. Also disconnect any auxiliary batteries and power supplies (if equipped). Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulators to clockspring connectors at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulators to passenger air bag vehicle harness connectors (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. Disconnect driver seat belt pretensioner, located behind "B" pillar. Connect appropriate simulator to connector (in place of seat belt pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger's side. Connect negative battery cable.

Activating System (Crown Victoria & Grand Marquis)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect module to vehicle harness. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Remove simulators from seat belt pretensioner connectors. Reconnect seat belt pretensioners to vehicle harness.
3. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-system-excursion-f250350-super) . Reprogram preset radio frequencies and set clock.

Scheme 1

1. Record radio preset frequencies for reprogramming (if equipped). On gasoline engines with single battery, disconnect negative battery cable. On gasoline engines with dual batteries, also disconnect auxiliary battery negative cable (on right frame rail). On diesel engines, disconnect primary battery negative cable. Disconnect and INSULATE primary battery positive cable. WARNING: On diesel engines with dual batteries, the primary battery positive cable remains energized after it is disconnected.
2. On all models, wait at least one minute for backup power supply to deplete stored energy. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module). Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
3. Remove finish panel on lower right side of dash panel. Using screwdriver under lower right edge of door, CAREFULLY lift up air bag door on right side of dash. (Scheme 1) Remove passenger air bag module nuts. Slide passenger air bag module out and disconnect air bag module electrical connector. Connect appropriate air bag simulator to passenger air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Reconnect all battery cables.

Activating System (Econoline)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect passenger side air bag module harness connector. Install passenger air bag module and finish panels. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) .
3. Reconnect all battery cables. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Escape)

1. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove access panel on bottom of steering wheel. Disconnect air bag module connector. Connect appropriate air bag simulator to clockspring connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Open glove box. Press in on sides to release stops and lower glove box. Disconnect passenger air bag module electrical connector. Connect appropriate air bag simulator to passenger air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. If vehicle is not equipped with side air bags, go to next step. Disconnect side air bag module connector under driver seat. Connect appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side.
5. Disconnect passenger seat belt pretensioner, located behind "B" pillar. Connect appropriate seat belt pretensioner simulator to vehicle harness connector (in place of seat belt pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for driver side. Connect negative battery cable.

Activating System (Escape)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector. Reconnect air bag module connector. Install steering wheel access panel.
2. Remove air bag simulator from passenger air bag vehicle harness connector. Reconnect air bag module connector. Restore glove box to original position.
3. Disconnect side air bag simulators. Reconnect side air bag module connectors. Disconnect seat belt pretensioner simulators. Reconnect seat belt pretensioner connectors. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram preset radio frequencies and set clock.

Disabling System (Escort & ZX2)

1. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulator to passenger air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Connect negative battery cable.

Activating System (Escort & ZX2)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Reconnect passenger air bag module connector. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Excursion & F250/350 Super Duty)

1. Record preset radio frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Open glove box. Push in on 2 side tabs and rotate glove box down. Disconnect passenger air bag module connector. Connect appropriate air bag simulator to passenger air bag vehicle harness connector (in place of air bag).
4. On all models except F250/F350 Super Duty SuperCab, remove passenger side lower trim panel and disconnect safety belt retractor pretensioner electrical connector. Connect appropriate air bag simulator to vehicle harness connector (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for driver side. NOTE: SuperCab models will have an integral safety belt tower cap located to the outboard side of the headrest. This style seat will be equipped with a safety belt buckle pretensioner. All others will have a safety belt retractor pretensioner.
5. On F250/F350 Super Duty SuperCab models with safety belt retractor pretensioners, remove passenger door scuff plate. Remove bolt and separate passenger safety belt retractor pretensioner from floor. Disconnect passenger safety retractor pretensioner connector. Connect appropriate air bag simulator to vehicle harness connector (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Install passenger safety belt retractor pretensioner and temporarily install bolt. Repeat procedure for driver side.
6. On F250/F350 Super Duty SuperCab models with safety belt buckle pretensioners, disconnect passenger side safety belt buckle pretensioner connector from under passenger seat. Connect appropriate air bag simulator to vehicle harness connector (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for driver side. On all models, connect negative battery cable.

Activating System (Excursion & F250/350 Super Duty)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Remove air bag simulator from passenger air bag vehicle harness connector. Reconnect passenger air bag module connector.
2. On all models except F250/F350 Super Duty SuperCab, remove simulator from passenger side safety belt retractor pretensioner electrical connector. Connect passenger side safety belt retractor pretensioner. Install lower trim panel. Repeat procedure for driver side.
3. On F250/F350 Super Duty SuperCab models with safety belt retractor pretensioners, remove bolt and separate passenger safety belt retractor pretensioner from floor. Remove simulator from passenger safety belt retractor pretensioner connector. Connect passenger safety belt retractor pretensioner. Install passenger side safety belt retractor pretensioner and tighten bolt to 30 ft. lbs. (40 N.m). Install passenger side scuff plate. Repeat procedure for driver side.
4. On F250/F350 Super Duty SuperCab models with safety belt buckle pretensioners, remove simulator from passenger side safety belt buckle pretensioner connector. Connect passenger side safety belt buckle pretensioner connector. Repeat procedure for driver side.
5. On all models, reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram preset radio frequencies and set clock.

Disabling System (Expedition & Navigator)

1. Record preset radio frequencies for reprogramming (if equipped). Move and tilt front seats to their highest and rearmost position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. If equipped with side air bags, disconnect side air bag electrical connectors under front seats. Connect appropriate air bag simulator to driver and passenger side air bag vehicle harness connectors (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
5. Remove passenger side "B" pillar lower trim panel. Disconnect passenger side safety belt retractor pretensioner connector. Connect appropriate simulator to vehicle harness connector (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for driver side. Connect negative battery cable.

Scheme 2

Activating System (Expedition & Navigator)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) .
3. If equipped with side air bags, remove air bag simulators from side air bag vehicle harness connectors. Connect side air bag vehicle harness connectors. Remove simulator from passenger side safety belt retractor pretensioner vehicle harness connector. Connect passenger side safety belt retractor pretensioner connector. Install passenger side "B" pillar lower trim panel. Repeat procedure for driver side safety belt retractor pretensioner.
4. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram preset radio frequencies and set clock.

Disabling System (Explorer & Mountaineer)

1. Record preset radio frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove glove box. Disconnect passenger air bag connector. Connect appropriate air bag simulator to passenger's air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . For models equipped with side air bags, go to next step. If vehicle is not equipped with side air bags, connect negative battery cable.
4. Separate passenger side "C" pillar trim panel. Disconnect passenger side air bag connector, located on "C" pillar behind second row safety belt shoulder height adjuster. Connect appropriate side air bag simulator (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for driver side air bag. Connect negative battery cable.

Activating System (Explorer & Mountaineer)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect passenger air bag module harness connector. Install glove box.
3. On models with side air bags, remove air bag simulator from passenger side air bag vehicle harness connector. Connect side air bag to vehicle harness connector. Install "C" pillar trim panel. Repeat procedure for driver side air bag.
4. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Explorer Sport & Explorer Sport Trac)

1. Record preset radio frequencies for reprogramming (if equipped). Move and tilt seats to their highest and most forward position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulator to passenger's air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . For models equipped with side air bags, go to next step. For models not equipped with side air bags, connect negative battery cable.
4. Disconnect driver's side air bag connector, located under driver's seat. Connect side air bag simulator (in place of air bag). Repeat procedure for passenger side air bag. Connect negative battery cable.

Activating System (Explorer Sport & Explorer Sport Trac)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect passenger air bag module harness connector. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) .
3. On models with side air bags, remove air bag simulator from passenger side air bag vehicle harness connector. Connect side air bag to vehicle harness connector. Repeat procedure for driver side air bag.
4. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Focus)

1. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove glove box. Disconnect passenger side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. Working beneath driver's seat, disconnect driver side air bag module connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side air bag module.
5. Disconnect driver side pretensioner electrical connector. Connector is located under driver's seat. Attach a seat belt pretensioner simulator to vehicle harness (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side seat belt pretensioner. Connect negative battery cable.

Activating System (Focus)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove the seat belt pretensioner simulators from the vehicle harness. Connect seat belt pretensioner connectors to vehicle harness.
2. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Remove air bag simulator from passenger air bag vehicle harness connector. Reconnect passenger air bag module connector. Install glove box.
3. Remove air bag simulator from driver side air bag vehicle harness. Reconnect driver side air bag module connector. Repeat procedure for passenger side air bag connector.
4. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (F150)

1. Record radio preset frequencies for reprogramming (if equipped). Move and tilt front seats to their highest and rearmost position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module). Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag).
3. Remove oval-shaped relay cover from passenger side of instrument panel. (Scheme 2) Disconnect passenger side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
4. If vehicle is equipped with seat integrated restraints, disconnect passenger seat safety belt buckle connector under the seat. Connect appropriate simulator to vehicle harness (in place of safety belt buckle). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for driver side.
5. If vehicle is equipped with safety belt retractor pretensioners, remove appropriate trim panel to gain access to passenger side safety belt retractor pretensioner connector. Disconnect passenger side safety belt retractor pretensioner connector. Connect appropriate simulator to vehicle harness (in place of safety belt retractor pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for driver side safety belt retractor pretensioner. Connect negative battery cable.

Activating System (F150)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver's air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect passenger air bag module harness connector. Install relay cover on instrument panel. If vehicle is equipped with seat integrated restraints, remove simulator from vehicle harness and connect passenger side safety belt buckle. Repeat procedure for driver side.
3. If vehicle is equipped with safety belt retractor pretensioners, remove simulator from vehicle harness and connect passenger side safety belt retractor pretensioner. Install trim panel as necessary. Repeat procedure for driver side safety belt retractor pretensioner.
4. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (LS & Thunderbird)

1. Record radio preset frequencies for reprogramming (if equipped). Move and tilt front seats to the highest and most forward position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove glove box. Disconnect passenger side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. Working beneath driver's seat, disconnect driver side air bag module connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side air bag module.
5. Access driver side seat belt retractor pretensioner connector behind trim panel. Disconnect driver side pretensioner electrical connector. Attach a seat belt pretensioner simulator to vehicle harness (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side seat belt pretensioner. Connect negative battery cable.

Activating System (LS & Thunderbird)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove the pretensioner simulators from the vehicle harness at the seat belt retractor pretensioner. Connect seat belt pretensioner connectors to vehicle harness.
2. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Remove air bag simulator from passenger air bag vehicle harness connector. Reconnect passenger air bag module connector.
3. Remove air bag simulator from driver side air bag vehicle harness. Reconnect driver side air bag module connector. Repeat procedure for passenger side air bag connector.
4. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Mustang)

1. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Open glove box. Press sides inward and lower glove box to floor. Remove passenger air duct (if necessary). Disconnect passenger side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Connect negative battery cable.

Activating System (Mustang)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Connect passenger side air bag module harness connector. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Ranger)

1. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Connect negative battery cable.

Activating System (Ranger)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Sable & Taurus)

1. Record radio preset frequencies for reprogramming (if equipped). Move seats to highest and rearmost position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove lower steering column cover. Disconnect 4-pin driver air bag connector at base of steering column. (Scheme 3) Connect appropriate air bag simulator (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
3. Remove passenger air bag. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module). Connect appropriate air bag simulator to vehicle harness (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
4. Disconnect passenger side air bag electrical connector under passenger seat. Connect air bag simulator to vehicle connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for driver side air bag module.
5. Release the hook and loop strip and pull the seat cushion trim cover away enough to expose the safety belt buckle pretensioner connector. Disconnect driver side safety belt buckle pretensioner connector. Connect appropriate seat belt pretensioner simulator to vehicle harness (in place of pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for passenger side safety belt buckle pretensioner. Connect negative battery cable.

Scheme 3

Activating System (Sable & Taurus)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove the pretensioner simulators from the vehicle harness at the safety belt buckle pretensioners. Connect seat belt pretensioner connectors to vehicle harness.
2. Remove air bag simulator from driver side air bag vehicle harness. Reconnect driver side air bag module connector to vehicle harness. Repeat procedure for passenger side air bag connector.
3. Remove air bag simulator from driver air bag harness connector. Connect driver air bag module to vehicle harness. Install lower steering column cover. Remove air bag simulator from passenger air bag vehicle harness connector. Install passenger air bag module and reconnect air bag module connector to vehicle harness. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) .
4. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Town Car)

1. Record radio preset frequencies for reprogramming (if equipped). Move and tilt front seats to the highest and rearmost position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) . Connect appropriate air bag simulators to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
3. Remove passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) . Connect appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
4. Working under driver's seat, disconnect side air bag module electrical connector. Connect appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger side air bag module.
5. Disconnect driver side seat belt pretensioner connector. Connector is located behind driver side "B" pillar. Connect appropriate simulator to vehicle harness connector (in place of seat belt pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Repeat procedure for passenger seat belt pretensioner. Connect negative battery cable.

Activating System (Town Car)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Install driver air bag module. See «DRIVER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__driver-air-bag-module) .
2. Remove air bag simulator from passenger air bag vehicle harness connector. Install passenger air bag module. See «PASSENGER AIR BAG MODULE»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__passenger-air-bag-module) .
3. Remove air bag simulator from passenger side air bag vehicle harness. Connect passenger side air bag module connector to vehicle harness. Repeat procedure for driver side air bag module.
4. Remove simulator from passenger seat belt pretensioner vehicle harness. Connect passenger seat belt pretensioner connector to vehicle harness. Repeat procedure for driver seat belt pretensioner.
5. Reconnect negative battery cable. Recheck system operation. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Disabling System (Villager)

1. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least 3 minutes to deplete charge in backup power supply. Remove cover panel on lower portion of steering wheel to access air bag module connector. Disconnect air bag connector and install appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) .
2. Remove center instrument panel finish panel and glove box. Disconnect passenger's side air bag module connector located behind glove box. Connect air bag simulator to vehicle connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator) . Connect negative battery cable.

Activating System (Villager)

Disconnect negative battery cable. Wait at least 3 minutes to deplete charge in backup power supply. Disconnect and remove air bag simulators from vehicle. Reconnect driver's side and passenger's side air bag module connectors. Reconnect negative battery cable. Recheck system operation. Perform SYSTEM OPERATION CHECK . Reprogram radio preset frequencies and set clock.

Disabling System (Windstar)

1. Record radio preset frequencies for reprogramming (if equipped). Move and tilt the front seats to their highest and rearmost position. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy.
2. Remove access panel on rear of steering wheel. (Scheme 4) Disconnect air bag module connector. Connect appropriate air bag simulator to clockspring connector at top of steering column (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
3. Open glove box. Press in on sides to release stops and lower glove box. Disconnect passenger air bag module electrical connector. Connect appropriate air bag simulator to passenger air bag vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator).
4. Disconnect side air bag module connector under driver seat. Connect appropriate air bag simulator to vehicle harness connector (in place of air bag). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for passenger side.
5. Disconnect passenger seat belt pretensioner, located behind "B" pillar. Connect appropriate seat belt pretensioner simulator to vehicle harness connector (in place of seat belt pretensioner). See «AIR BAG SIMULATOR»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__air-bag-simulator). Repeat procedure for driver side. Connect negative battery cable.

Scheme 4

Activating System (Windstar)

1. Disconnect negative battery cable. Wait at least one minute for backup power supply to deplete stored energy. Remove air bag simulator from clockspring connector at top of steering column. Reconnect air bag module connector. Install steering wheel access panel.
2. Remove air bag simulator from passenger air bag vehicle harness connector. Reconnect air bag module connector. Restore glove box to original position.
3. Disconnect side air bag simulators. Reconnect side air bag module connectors. Disconnect seat belt pretensioner simulators. Reconnect seat belt pretensioner connectors. Reconnect negative battery cable. Recheck system operation. Perform «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram USER 1 and USER 2 preset radio frequencies and set clock.

AIR BAG SIMULATOR

An air bag simulator tool is needed when deactivating the air bag system. The air bag simulator contains a calibrated 2-ohm resistor which simulates the air bag module connections to the system. DO NOT short circuit air bag module connections with a zero-ohm jumper wire. For specific simulator applications, see AIR BAG SIMULATOR APPLICATION table.

AIR BAG SIMULATOR APPLICATION

Scheme 5

Scheme 6

DRIVER AIR BAG MODULE

Removal & Installation (Blackwood, Econoline, Excursion, Expedition, Explorer, Explorer Sport, Explorer Sport Trac, F150, F250/350 Super Duty, Mountaineer & Navigator)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute to deplete backup power supply energy.
2. Remove 2 back cover plugs from rear of steering wheel. Remove bolts retaining air bag module to steering wheel. (Scheme 7) Disconnect electrical connector(s) from air bag module. Remove air bag module from steering wheel.
3. To install, reverse removal procedure. Tighten air bag module bolts to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications). Connect negative battery cable. Ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Reprogram radio preset frequencies and set clock.

Removal & Installation (Continental, Cougar, Escort, Focus, LS, Mustang, Ranger, Thunderbird, Town Car & ZX2)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute to deplete backup power supply energy.
2. Remove module retaining screw trim plugs, (if equipped), from back of steering wheel. Remove driver air bag retaining screws or Torx screws. (Scheme 7) Disconnect air bag module wiring connector from clockspring connector. Disconnect horn switch connector, if necessary. Remove air bag module.
3. To install, reverse removal procedure. Tighten air bag module bolts to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications). Connect negative battery cable. Ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Reprogram radio preset frequencies and set clock.

Scheme 7

Removal & Installation (Crown Victoria & Grand Marquis)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Record USER 1 and USER 2 preset radio frequencies for reprogramming. Disconnect negative battery cable.
2. Remove 2 back cover plugs from rear of steering wheel. Remove bolts from side of steering wheel (one on each side of steering wheel hub). Disconnect air bag module and horn wiring connectors from clockspring connector, and remove driver air bag module.
3. To install, connect air bag module wiring connector to clockspring connector. Position air bag module on steering wheel and install bolts. Tighten fasteners to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Connect negative battery cable. Ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-system-excursion-f250350-super) . Reprogram USER 1 and USER 2 preset radio frequencies and set clock.

PASSENGER AIR BAG MODULE

Removal & Installation (Cougar)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The passenger air bag module is mounted in right side of instrument panel, above glove box. Disable air bag system. See «DISABLING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__activating-system-villager) . Leave negative battery cable disconnected.
2. Remove 3 Torx screws at base of glove box. Open glove box. Push in on glove box door tabs and remove glove box. Remove 4 Torx screws and remove panel from behind glove box. Pull passenger air duct from heater box and passenger register, and remove. Disconnect passenger air bag module electrical connector. Remove 2 nuts and 2 bolts from passenger air bag module and remove module.
3. To install, reverse removal procedure. Tighten passenger air bag module fasteners to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Activate air bag system. See «ACTIVATING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-system-excursion-f250350-super) . Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The passenger air bag module is mounted in right side of instrument panel, above glove box. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute.
2. Remove trim panel above glove compartment by pulling straight out to release retaining clips. Disconnect 3 electrical connectors and remove trim panel. Open glove box. Push in on glove box door tabs and position glove box door downward. Through glove box opening, remove 2 lower passenger air bag module retaining bolts. Remove 2 upper passenger air bag module retaining bolts.
3. Remove passenger air bag module by placing one hand in from the glove box opening, and pushing air bag module from instrument panel. Disconnect passenger air bag module electrical connector and remove module from vehicle. To install, reverse removal procedure. Tighten passenger air bag module retaining bolts to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Removal & Installation (Escort & ZX2)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The passenger air bag module is mounted in right side of instrument panel, above glove box. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute.
2. Open glove box. Push in on glove box door tabs and position glove box door downward. Remove 4 passenger air bag module retaining bolts. Pull module from instrument panel. Disconnect passenger air bag module electrical connector and remove module from vehicle.
3. To install, reverse removal procedure. Tighten passenger air bag module bolts to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Removal & Installation (Expedition & Navigator)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). The passenger air bag module is mounted in right side of instrument panel, above glove box. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute. Remove oval-shaped relay cover from passenger side of instrument panel. (Scheme 2)
2. Release passenger air bag module electrical connector pin-type retainer. Remove upper passenger air bag retaining bolt. Open glove box. Push in on 2 glove box door tabs and position glove box door downward. Remove 2 lower passenger air bag module retaining bolts. Pull module from instrument panel. Disconnect passenger air bag module electrical connector and remove module from vehicle.
3. To install, reverse removal procedure. Tighten passenger air bag module bolts to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications). Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Reprogram radio preset frequencies and set clock.

Removal & Installation (Explorer Sport, Explorer Sport Trac & Ranger)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The passenger air bag module is mounted in right side of instrument panel, above glove box. Record radio preset frequencies for reprogramming (if equipped). Disconnect negative battery cable. Wait at least one minute.
2. Open glove box. Push in on glove box door tabs and position glove box door downward. Remove 2 passenger air bag module retaining bolts. Remove passenger air bag module by placing one hand in from the glove box opening, and pushing air bag module from instrument panel. Disconnect passenger air bag module electrical connector and remove module from vehicle.
3. To install, reverse removal procedure. Tighten passenger air bag module bolts to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio preset frequencies and set clock.

Removal & Installation (Sable & Taurus)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The passenger air bag module is mounted in right side of instrument panel, above glove box. Disable air bag system. See «DISABLING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__activating-system-villager) . Leave negative battery cable disconnected.
2. Open glove box. Push in on tabs, and rotate glove box downward. Through glove box opening, remove 2 passenger air bag Torx bolts.
3. On passenger side of instrument panel, pull lower left corner of top trim panel away from instrument panel. Working from left to right, slide across seam between trim cover and instrument panel, releasing trim cover retaining clips. Disconnect passenger air bag module electrical connector and remove module.
4. To install, reverse removal procedure. Top trim cover is correctly aligned when there is an even gap around outside edge of cover. Tighten passenger air bag module fasteners to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Activate air bag system. See «ACTIVATING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-system-excursion-f250350-super) .
5. Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio presets and reset clock. Repeat SYSTEM OPERATION CHECK.

Removal & Installation (Town Car)

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The passenger air bag module is mounted in right side of instrument panel, above glove box. Disable air bag system. See «DISABLING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__activating-system-villager) . Leave negative battery cable disconnected.
2. Remove audio unit. Remove instrument cluster finish panel. Open glove box. Disconnect glove compartment isolator. Push in on tabs, and rotate glove box downward. Through glove box opening, separate air bag module wiring harness retainers from instrument panel. Remove 2 passenger air bag module bolts through glove box opening.
3. Remove passenger air bag module by placing one hand in from the glove box opening, and pushing air bag module from instrument panel. Disconnect passenger air bag module electrical connector and remove module from vehicle.
4. To install, reverse removal procedure. Tighten passenger air bag module fasteners to specification. See «AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__torque-specifications) . Activate air bag system. See «ACTIVATING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-system-excursion-f250350-super) .
5. Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio presets and reset clock. Repeat SYSTEM OPERATION CHECK.

SIDE AIR BAG MODULE

1. Before proceeding, see «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . The side air bag modules are located behind outboard bolster of driver and passenger seat backs. Disable air bag system. See «DISABLING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__activating-system-villager) . Leave negative battery cable disconnected.
2. Remove appropriate front seat. Depress clips while lifting up on headrest and remove headrest from seat back. Using screwdriver, release retainer and remove headrest guide tubes from seat back. Fold seat back forward. Release plastic retaining strip at base of seat back.
3. Release plastic retaining strips from left and right side of back rest. Remove 2 hog rings from left and right side of seat frame base. Lift seat back release handle and remove cables. Remove outer cable from seat back release handle and remove handle.
4. Remove seat back cover and pad assembly. Depress retaining tang on each side of side air bag module connector and disconnect connector. Remove 2 nuts and side air bag module.
5. To install, reverse removal procedure. Tighten side air bag module nuts to 12 ft. lbs. (16 N.m). Use hog ring pliers to close hog rings. Hog rings should be closed to overlap by 0.31" (8 mm). Activate air bag system. See «ACTIVATING SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures__disabling-system-excursion-f250350-super) .
6. Check AIR BAG warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) . Reprogram radio presets and reset clock. Repeat SYSTEM OPERATION CHECK.

TORQUE SPECIFICATIONS

AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)

GENERAL MOTORS

Prizm

Turn ignition switch from OFF to ON position. AIR BAG warning light should illuminate steady for 6 seconds, then go off. The following AIR BAG warning light conditions indicate possible SIR system faults.

1. Light is on with ignition switch in OFF position.
2. Light remains on after 6 seconds when ignition switch is turned from OFF to ON.
3. Light flashes continuously when ignition switch is turned from OFF to ON.

Diagnose SIR system and repair as necessary.

Pickups With Passenger Air Bag

Turn ignition switch from OFF to ON position. Turn passenger air bag switch to OFF position, then back to ON position. With ON/OFF switch in ON position, AIR BAG warning light should flash 7 times, then turn off.

The following AIR BAG warning light conditions indicate possible SIR system faults.

1. Light does not illuminate at all.
2. Light remains illuminated when ignition is turned on.
3. Light illuminates while vehicle is driven.

All Models Except Prizm & Pickups With Passenger Air Bag

Turn ignition switch from OFF to ON or RUN position. AIR BAG warning light should flash 7 times (6-10 times on DeVille) and then turn off.

The following AIR BAG warning light conditions indicate possible SIR system faults.

1. Light does not illuminate at all.
2. Light remains illuminated when ignition is turned on.
3. Light illuminates while vehicle is driven.

SIR system faults are usually due to a disconnected/loose electrical connector caused by previous service on vehicle. Always check all Yellow SIR connectors for loose connections or damage.

If all connectors are okay, and AIR BAG warning light is still not operating properly, diagnose SIR system. Repair as necessary.

Observe the following service precautions when working with air bag systems

1. Disable air bag system before servicing any air bag system or steering column component. Failure to do this may result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .
2. Sensing and Diagnostic Module (SDM) maintains a reserve energy supply. Deployment power is available for as long as one minute after disconnecting battery power. Servicing vehicle before this time limit is reached may cause accidental air bag deployment and possible personal injury.
3. After repairs, stay well away from air bag inflator module(s), and turn ignition switch to ON position. Ensure AIR BAG warning light is working properly and no system faults are indicated. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .
4. Use only new, original equipment replacement parts. DO NOT use salvaged parts for SIR system repairs.
5. DO NOT expose air bag inflator modules to temperatures above 150°F (65°C).
6. Always wear safety glasses when servicing or handling an air bag.
7. Air bag module must be stored in its original special container until it is ready to be used for service. It must be stored in a clean, dry place, away from sources of extreme heat, sparks or high electrical energy.
8. When placing a live air bag module on a bench or other surface, always face air bag and trim cover upward, away from surface. This will reduce motion of module if it is accidentally deployed.
9. After deployment, air bag surface may contain deposits of sodium hydroxide which can irritate skin. Always wear safety glasses, rubber gloves and a long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
10. When carrying a live air bag module, point trim cover away from your body to minimize injury in case of accidental deployment. DO NOT carry live air bag module by wiring harness or connector.
11. DO NOT carry seat belt pretensioner by wiring harness or connector. Seat belt pretensioner can be carried by piston tube. When handling a live seat belt pretensioner, DO NOT touch seat belt pretensioner in cable area between buckle and mounting bolt hole. DO NOT cover pretensioner piston tube opening with hands or point open end at yourself or others.
12. Coil assembly must be replaced whenever air bag is deployed. Replace Sensing and Diagnostic Module (SDM), driver air bag module, passenger air bag module, side air bag module, side impact sensor or front impact sensor if any component has been dropped from a height of 3 feet or more.
13. DO NOT attempt to repair Sensing and Diagnostic Module (SDM), air bag inflator modules, impact sensors or steering wheel coil assembly. Service all components by replacement only.
14. Electrical sources should never be allowed near inflator on back of air bag module.
15. Avoid touching Sensing and Diagnostic Module (SDM) terminals to prevent electrostatic discharge damage.
16. If water enters the vehicle's interior and soaks the carpet up to level of Sensing and Diagnostic Module (SDM), inspect the affected area and remove all evidence of water. Repair water damage, replace SDM, and replace harness connector. Failure to do this may result in accidental air bag deployment and possible personal injury.
17. If air bag system is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If air bag system is not functional, park vehicle until repairs can be made.

Note. When AIR BAG or SIR fuse is removed, and ignition is in ON position, AIR BAG warning light will illuminate. This is normal operation and does not indicate SIR system malfunction.

Disabling System (Alero, Grand Am & Malibu)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to OFF position. Remove key from ignition switch.
2. Remove AIR BAG fuse from junction block/fuse panel at far left end of instrument panel. (Scheme 8) Wait one minute. Remove Connector Position Assurance (CPA) clip, and disconnect driver 2-pin Yellow SIR connector above fuse block.
3. Remove access panel from junction block/fuse panel at far right end of instrument panel. (Scheme 9) For passenger air bag, remove CPA clip and disconnect 2-pin Yellow SIR connector above fuse block.

Scheme 8

Scheme 9

Activating System (Alero, Grand Am & Malibu)

1. Ensure key is out of ignition switch and AIR BAG fuse is still removed. Connect passenger Yellow SIR connector to vehicle harness. Install CPA clip. Connect driver Yellow SIR connector to vehicle harness. Install CPA clip. Install AIR BAG fuse. Install access panel.
2. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Disabling System (Astro & Safari)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to OFF position. Remove key from ignition switch.
2. Remove AIR BAG fuse from instrument panel fuse block. Fuse block is under lower left side of instrument panel, on firewall. Wait at least one minute. Remove sound insulator panel from lower left side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect driver air bag Yellow 2-pin connector at base of steering column. (Scheme 10)
3. Remove the instrument panel extension (center console panel below A/C controls and radio). (Scheme 11) Remove CPA clip, and disconnect passenger air bag Yellow 2-pin connector located behind instrument panel extension. (Scheme 12)

Activating System (Astro & Safari)

1. Remove key from ignition switch. Ensure AIR BAG fuse is still removed from fuse block. Connect passenger air bag Yellow 2-pin connector. Install CPA clip. Install instrument panel extension. Connect driver air bag Yellow 2-pin connector. Install CPA clip. Install sound insulator panel.
2. Install AIR BAG fuse in fuse block. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 10

Scheme 11

Scheme 12

Scheme 13

Scheme 14

Scheme 15

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to OFF position. Remove key from ignition switch.
2. Remove SIR fuse from fuse block. Wait one minute. On Aurora, Bonneville and LeSabre, fuse is in rear fuse block beneath rear seat cushion, on driver's side. On Park Avenue, fuse is in underhood fuse block. On all models, remove sound insulator panel from under left side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect driver 2-pin Yellow SIR connector at base of steering column. (Scheme 13)
3. Remove passenger sound insulator from under right side of instrument panel. For passenger air bag, remove CPA clip and disconnect 2-pin Yellow SIR connector from vehicle harness. Harness is above sound insulator. (Scheme 14)
4. Remove CPA clip from driver side air bag 2-pin Yellow SIR connector. Disconnect Yellow SIR connector from vehicle harness. The connector is located under driver's seat. (Scheme 15) Repeat procedure for passenger side air bag connector under passenger's seat.

Activating System (Aurora, Bonneville, LeSabre & Park Avenue)

1. Remove key from ignition switch. Ensure SIR fuse is still removed from fuse block. Connect passenger side air bag 2-pin Yellow SIR connector to vehicle harness. Install CPA clip. Repeat procedure for driver side air bag connector.
2. Connect passenger Yellow SIR connector to vehicle harness. Install CPA clip. Connect driver Yellow SIR connector to vehicle harness. Install CPA clip. Install sound insulators. Install SIR fuse in fuse block.
3. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Disabling System (Avalanche, Bravada, Envoy, Envoy XL, Escalade, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, TrailBlazer, TrailBlazer XL, Yukon & Yukon XL)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position. Remove key from ignition switch.
2. Remove AIR BAG fuse from instrument panel fuse block. Wait one minute. Fuse block is located at far left end of instrument panel. Remove the Connector Position Assurance (CPA) clip, and disconnect driver air bag 2-pin Yellow SIR connector at base of steering column. (Scheme 16)
3. Open glove box. Push in on glove box sides to fully open glove box. Remove the Connector Position Assurance (CPA) clip, and disconnect passenger air bag 2-pin Yellow SIR connector located behind glove box attached to main instrument panel support. (Scheme 17)
4. If vehicle is equipped with side air bags, remove CPA clip and disconnect the driver side air bag 2-pin Yellow SIR connector. Connector is located under driver's seat. Repeat procedure for passenger side air bag connector. Connector is located under passenger seat.

Activating System (Avalanche, Bravada, Envoy, Envoy XL, Escalade, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, TrailBlazer, TrailBlazer XL, Yukon & Yukon XL)

1. Remove key from ignition switch. Ensure AIR BAG fuse is still removed. If vehicle is equipped with side air bags, connect the passenger side air bag 2-pin Yellow SIR connector. Install CPA clip. Repeat procedure for driver side air bag connector.
2. On all models, connect passenger air bag 2-pin Yellow SIR connector behind glove box. Install CPA clip. Connect driver air bag 2-pin Yellow SIR connector at base of steering column. Install CPA clip.
3. Install AIR BAG fuse in fuse block. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 16

Scheme 17

Disabling System (Aztek & Rendezvous)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position. Remove key from ignition switch.
2. Remove SIR (10-amp) fuse from fuse block. Fuse block is behind access cover on right side of center console. Wait one minute.
3. Remove sound insulator panel from under left side of dash. Remove the Connector Position Assurance (CPA) clip, and disconnect driver air bag 2-pin Yellow SIR connector at base of steering column. (Scheme 18)
4. Remove sound insulator panel from under right side of dash. Remove the Connector Position Assurance (CPA) clip, and disconnect passenger air bag 2-pin Yellow SIR connector. Connector is located behind sound insulator panel. (Scheme 36)
5. Remove CPA clip from driver side air bag 2-pin Yellow SIR connector. Disconnect Yellow SIR connector from vehicle harness. The connector is located under driver's seat. (Scheme 19) Repeat procedure for passenger side air bag connector under passenger's seat.

Activating System (Aztek & Rendezvous)

1. Remove key from ignition switch. Ensure SIR fuse is still removed from fuse block.
2. Connect passenger side air bag 2-pin Yellow SIR connector to vehicle harness. Install CPA clip. Repeat procedure for driver side air bag connector.
3. Connect passenger air bag 2-pin Yellow SIR connector. Install CPA clip. Connect driver air bag 2-pin Yellow SIR connector at base of steering column. Install CPA clip. Install sound insulator panels.
4. Install SIR fuse in fuse block. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 18

Scheme 19

Disabling System (Blazer, Jimmy Canadian, Sonoma & S10 Pickup)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position. Remove key from ignition switch.
2. Remove SIR fuse from instrument panel fuse block. Fuse block is located behind access cover on far left end of instrument panel. Wait one minute.
3. Remove left sound insulator from lower left edge of instrument panel. Remove the left side knee bolster (if equipped). Remove the Connector Position Assurance (CPA) clip, and disconnect driver air bag 2-pin Yellow SIR connector at base of steering column. (Scheme 20)
4. Open glove box, lift stop, and allow door to fully open. Remove the Connector Position Assurance (CPA) clip, and disconnect passenger air bag 2-pin Yellow SIR connector. Connector is located behind glove box, in left side of opening.

Activating System (Blazer, Jimmy Canadian, Sonoma & S10 Pickup)

1. Remove key from ignition switch. Ensure SIR fuse is still removed from fuse block. Connect passenger air bag 2-pin Yellow SIR connector. Install CPA clip. Connect driver air bag 2-pin Yellow SIR connector at base of steering column. Install CPA clip. Install knee sound insulator and knee bolster.
2. Install SIR fuse in fuse block. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 20

Disabling System (Camaro & Firebird)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position and remove key.
2. Remove AIR BAG fuse from instrument panel fuse block. Fuse block is behind cover on far left end of instrument panel. Wait one minute. Remove insulator panel from under lower left side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect driver 2-pin Yellow SIR connector at base of steering column.
3. Remove insulator panel from under lower right side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect passenger 2-pin Yellow SIR connector. (Scheme 21)

Scheme 21

Activating System (Camaro & Firebird)

1. Remove key from ignition switch. Ensure AIR BAG fuse is still removed from fuse block. Connect passenger 2-pin Yellow SIR connector to vehicle harness. Install CPA clip. Connect driver 2-pin Yellow SIR connector to vehicle harness. Install CPA clip. Install SIR fuse in fuse block. Install sound insulator panels.
2. Staying away from both air bags, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Disabling System (Cavalier & Sunfire)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK or OFF position and remove key.
2. Remove AIR BAG fuse from fuse block. Fuse block is located behind cover on far left end of instrument panel. Wait at least one minute. Remove the Connector Position Assurance (CPA) clip, and disconnect driver air bag 2-pin Yellow SIR connector on left side of steering column. (Scheme 22)
3. On Cavalier, remove defroster grille screw. Using a flat-bladed tool, remove defroster grille from instrument panel trim pad. Remove instrument panel outer trim cover screws and remove outer trim covers. Open instrument panel compartment (glove box). Remove right instrument panel trim plate bezel. Remove instrument panel trim pad screws and remove instrument panel trim pad from instrument panel carrier. (Scheme 23)
4. On Sunfire, use a flat-bladed tool and remove defroster grille from instrument panel trim pad. Remove instrument panel upper trim panel by carefully lifting upward to release retainers. (Scheme 24) Remove instrument panel outer trim cover screws and remove outer trim covers. Remove instrument panel accessory trim plate. Remove right instrument panel trim cover screws and remove right instrument panel trim panel. Remove instrument panel trim pad screws and remove instrument panel trim pad from instrument panel carrier.
5. On all models, remove the Connector Position Assurance (CPA) clip. Disconnect passenger air bag 2-pin Yellow SIR connector near base of windshield. (Scheme 25)

Scheme 22

Scheme 23

Scheme 24

Scheme 25

Activating System (Cavalier & Sunfire)

1. Make sure AIR BAG fuse is not installed and key is out of ignition switch.
2. Connect passenger air bag 2-pin Yellow SIR connector near base of windshield. Install CPA clip. Connect driver air bag 2-pin Yellow SIR connector at base of steering column. Install CPA clip. Install instrument panel trim pad in reverse order of removal procedure.
3. Install AIR BAG fuse in fuse block. Staying well away from inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Disabling System (Century, Grand Prix, Intrigue & Regal)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to OFF position and remove key.
2. Remove fuse block access door on far right end of instrument panel. Remove AIR BAG (or SIR) fuse. Wait one minute. Remove sound insulator panel from under lower left side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect driver 2-pin Yellow SIR connector at base of steering column. (Scheme 26)
3. Remove Connector Position Assurance (CPA) clip, and disconnect passenger 2-pin Yellow SIR connector. Connector is located to right of steering column. (Scheme 27)
4. On Century and Regal only, move driver's seat as far back as possible. Remove CPA clip and disconnect the driver side air bag 2-pin Yellow SIR connector (if equipped). Connector is located under driver's seat.

Scheme 26

Scheme 27

Activating System (Century, Grand Prix, Intrigue & Regal)

1. Make sure AIR BAG (or SIR) fuse is not installed and key is out of ignition switch. On Century and Regal only, connect the driver side air bag 2-pin Yellow SIR connector (if equipped). Connector is located under driver's seat. Install CPA clip.
2. On all models, connect passenger air bag 2-pin Yellow SIR connector to right of steering column. Install CPA clip. Connect driver air bag 2-pin Yellow SIR connector at base of steering column. Install CPA clip. Install instrument panel sound insulator.
3. Install AIR BAG (or SIR) fuse in fuse block. Staying well away from inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Disabling System (Chevy Express & Savana)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position and remove key from ignition switch.
2. Remove AIR BAG fuse from instrument panel fuse block. Wait one minute. Fuse block is located on lower left side of instrument panel, above hood release. Remove driver knee bolster.
3. Remove Connector Position Assurance (CPA) clip. Disconnect driver air bag 2-pin Yellow SIR connector at base of steering column. (Scheme 28) Remove passenger-side lower trim panel and knee bolster. Remove Connector Position Assurance (CPA) clip, and disconnect passenger air bag 2-pin Yellow SIR connector. (Scheme 29)

Activating System (Chevy Express & Savana)

1. Remove key from ignition. Ensure AIR BAG fuse is still removed from fuse block. Connect passenger air bag 2-pin Yellow SIR connector. Install CPA clip. Connect driver air bag 2-pin Yellow SIR connector. Install CPA clip. Install knee bolsters and trim panel.
2. Install AIR BAG fuse in fuse block. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 28

Scheme 29

Disabling System (Corvette)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position and remove key.
2. Remove SDM fuse (No. 16) from interior fuse block under front floor kick-up panel (passenger side). Wait one minute. Remove lower steering column cover. Remove Connector Position Assurance (CPA) clip. Disconnect driver air bag 2-pin Yellow SIR connector at base of steering column. (Scheme 30)
3. For passenger air bag, remove Connector Position Assurance (CPA) clip. Disconnect 2-pin Yellow connector located at base of steering column. (Scheme 27)

Activating System (Corvette)

1. Remove key from ignition switch. Ensure SDM fuse is still removed from fuse block. Connect passenger air bag 2-pin Yellow connector located at base of steering column. Install CPA clip. Repeat procedure for driver air bag 2-pin Yellow connector. Install CPA clip. Install lower steering column cover.
2. Install SDM fuse in fuse block. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 30

Disabling System (DeVille & Seville)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to LOCK position and remove key from ignition switch.
2. Remove SIR fuse from rear fuse block. Wait one minute. Rear fuse block is located under rear seat cushion. Remove driver-side sound insulator. Remove Connector Position Assurance (CPA) clip and disconnect Yellow 2-pin SIR connector at base of steering column.
3. Remove passenger-side sound insulator from bottom of instrument panel. Remove CPA clip and disconnect Yellow 2-pin SIR connector located above passenger sound insulator. see scheme 31
4. Move front seats fully forward. Working under driver's seat, remove CPA clips from driver side air bag and seat belt pretensioner Yellow connector. (Scheme 31) Disconnect Yellow connector from vehicle harness. Repeat procedure for passenger side air bag and seat belt pretensioner Yellow connector.
5. On DeVille with optional rear air bags, Remove the rear seat back. Remove the CPA clip and disconnect the Yellow passenger side air bag connector. (Scheme 32) Repeat procedure on driver rear air bag Yellow connector.

Scheme 31

Scheme 32

Activating System (DeVille & Seville)

1. Remove key from ignition switch. Ensure SIR fuse is still removed from fuse block. On DeVille with optional rear air bags, connect the passenger rear air bag Yellow connector to the vehicle harness. Install CPA clip. Connect driver rear air bag Yellow 2-pin connector to vehicle harness. Install CPA clip. Install rear seat back.
2. On all models, connect driver side air bag and seat belt pretensioner Yellow connector to vehicle harness. Install CPA clip. Connect passenger side air bag and seat belt pretensioner Yellow connector to vehicle harness. Install CPA clip.
3. Connect passenger front air bag Yellow connector to vehicle harness. Install CPA clip. Install passenger-side sound insulator. Connect driver front air bag Yellow connector to vehicle harness at base of steering column. Install CPA clip. Install sound insulator panel.
4. Install SIR fuse in fuse block. Install rear seat. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times (6-10 times on DeVille), and then turns off.

Disabling System (Eldorado)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Remove key from ignition switch.
2. Remove SIR fuse from rear fuse block. Rear fuse block is located in trunk, behind rear seat. Wait one minute. Remove driver-side sound insulator. Remove Connector Position Assurance (CPA) clip and disconnect Yellow 2-pin SIR connector at base of steering column. (Scheme 33)
3. Remove right sound insulator. Reach up inside instrument panel and remove connector from sheet metal. Connector is attached to sheet metal on right side of instrument panel compartment. (Scheme 34) Remove CPA clip and disconnect Yellow 2-pin SIR connector.

Activating System (Eldorado)

1. Remove key from ignition switch. Ensure SIR fuse is still removed from fuse block. Connect Yellow 2-pin SIR connector on right side of instrument panel compartment. Install CPA clip. Ensure wiring harness is attached to sheet metal, away from A/C mix door actuator. Install right sound insulator. Connect Yellow 2-pin SIR connector at base of steering column. Install CPA clip. Install left-side sound insulator panel.
2. Install SIR fuse in fuse block. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 33

Scheme 34

Disabling System (Impala & Monte Carlo)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition switch to OFF position and remove key from ignition switch.
2. Remove SDM fuse from fuse block at far left end of instrument panel. Fuse block is under access cover. Wait one minute. Remove Connector Position Assurance (CPA) clip from driver air bag Yellow air bag connector. Connector is at base of steering column, to right of steering column. (Scheme 26) Disconnect driver air bag Yellow air bag connector.
3. Remove access hole cover from far right end of instrument panel. Unclip passenger air bag Yellow connector from metal rail. Remove Connector Position Assurance (CPA) clip and disconnect passenger air bag Yellow air bag connector.
4. Move driver's seat as far forward as possible. Remove Connector Position Assurance (CPA) clip and disconnect the driver side air bag Yellow air bag connector. Connector is located under rear of driver's seat.

Activating System (Impala & Monte Carlo)

1. Make sure SDM fuse is not installed and key is out of ignition switch. Connect the driver side air bag 2-pin Yellow air bag connector. Connector is located under rear of driver's seat. Install CPA clip.
2. Connect passenger air bag Yellow air bag connector at far right end of instrument panel. Install CPA clip. Connect driver air bag Yellow air bag connector at base of steering column. Install CPA clip.
3. Install SDM fuse in fuse block. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Disabling System (Montana, Silhouette & Venture)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn steering wheel to place wheels in straight-ahead position. Remove key from ignition switch. Remove SDM (air bag) fuse from instrument panel fuse block. Fuse block is at far right end of instrument panel. Wait at least one minute.
2. Remove left-side sound insulator from under steering column. Remove Connector Position Assurance (CPA) clip, and disconnect Yellow 2-pin connector located at base of steering column. (Scheme 35)
3. Remove sound insulator from under right side of instrument panel. Remove CPA clip, and disconnect Yellow 2-pin connector from passenger front air bag module pigtail. (Scheme 36)
4. Locate driver side air bag and seat belt pretensioner Yellow 2-pin connectors, located under driver's seat. Remove CPA clip and disconnect both connectors. (Scheme 37)
5. Locate passenger side air bag Yellow 2-pin SIR connector, and passenger seat belt pretensioner Yellow 2-pin connector, located under front passenger's seat. Remove CPA and disconnect both connectors.

Activating System (Montana, Silhouette & Venture)

1. To activate air bag system, ensure ignition switch is in LOCK position and ignition key is removed. Ensure SDM fuse is still removed from fuse block. Connect passenger side air bag Yellow 2-pin connector, and passenger seat belt pretensioner Yellow 2-pin connector. Install CPA clips for each connector. Repeat procedure for driver side air bag and seat belt pretensioner connectors.
2. Connect Yellow 2-pin SIR connector for passenger front air bag. Install CPA clip. Repeat procedure for driver front air bag Yellow 2-pin connector at base of steering column. Install CPA clip. Install sound insulator panels.
3. Install SDM (air bag) fuse. Staying well away from both front air bag inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Identifying Driver Air Bag Yellow 2-Pin Connector (Montana, Silhouette & Venture). Scheme 35

Identifying Passenger Air Bag Yellow 2-Pin Connector (Aztek, Montana, Rendezvous, Silhouette & Venture). Scheme 36

Locating Side Impact & Seat Belt Pretensioner Yellow 2-Pin Connectors (Montana, Silhouette & Venture). Scheme 37

Disabling System (Prizm)

1. Before proceeding, follow SRS service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Remove ignition key.
2. Remove IGN and CIG fuses from instrument panel fuse block. Fuse block is located on lower left side of instrument panel, behind cover. Fuses are identified by a label inside cover. Wait at least 2 MINUTES.
3. Remove lower steering column trim cover. Release lock tab, and disconnect driver air bag module Yellow 2-pin SIR connector. (Scheme 38) Remove glove box. Release lock tab, and disconnect passenger air bag module Yellow 2-pin connector. (Scheme 39)
4. Release lock mechanism, and disconnect driver side air bag module Yellow 2-pin SIR connector. Connector is located under front, center of seat. Repeat procedure for passenger side air bag.

Activating System (Prizm)

1. Remove key from ignition switch. Ensure IGN and CIG fuses are still removed. Connect passenger side air bag Yellow 2-pin connector under seat. Secure lock tab. Repeat procedure for driver side air bag connector.
2. Connect passenger air bag Yellow 2-pin connector. Secure lock tab. Install glove box. Connect driver air bag Yellow 2-pin connector. Secure lock tab. Install lower steering column cover.
3. Reinstall IGN and CIG fuses. Keeping clear of air bag modules, turn ignition to ON position. AIR BAG warning light should illuminate for about 6 seconds, and then go off.

Scheme 38

Scheme 39

Disabling System (Saturn, L Series)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition off and remove key. Remove IGN1 mini-fuse from underhood fuse block. Remove lower left instrument panel closeout panel.
2. Push out clips that secure Yellow 2-pin air bag connectors to instrument panel brace. (Scheme 40) Remove Connector Position Assurance (CPA) clips. Disconnect both Yellow 2-pin connectors.
3. If vehicle is equipped with curtain (head) air bags, remove right rear seat shoulder belt cover. (Scheme 41) Remove fastener and shoulder belt. Fold down rear seat back.
4. Route right rear shoulder belt out of "C" pillar access slot. Remove right rear "C" pillar trim panel by pulling gently at "C" pillar clip locations. Remove right rear "C" pillar trim panel. Repeat procedure on left rear "C" pillar trim panel. Remove Connector Position Assurance (CPA) clips. Disconnect left and right side curtain air bag Yellow 2-pin connectors. (Scheme 42)

Activating System (Saturn, L Series)

1. Ensure wheels are in straight ahead position. Turn ignition off and remove key. Ensure IGN1 mini-fuse is still removed from fuse block.
2. Connect left and right side curtain air bag Yellow 2-pin air bag connectors. Install CPA clips. Install "C" pillar trim panels. Coat "C" pillar shoulder belt fastener with Loctite 242 or equivalent. Tighten shoulder belt fastener to 26 ft. lbs. (35 N.m).
3. Connect both passenger and driver Yellow 2-pin air bag connectors. Install CPA clips. Fasten clips on Yellow 2-pin connectors to instrument panel brace. Install IGN1 mini-fuse. Staying well away from both front air bag inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 40

Scheme 41

Scheme 42

Disabling System (Saturn, S Series)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition off and remove key.
2. Remove AIR BAG fuse from fuse block. Fuse block is located behind access cover on right side of center console. Remove Connector Position Assurance (CPA) clip from driver air bag Yellow 2-pin connector. Connector is clipped to steering column brace. (Scheme 43) Disconnect Yellow 2-pin connector.
3. Detach clip holding passenger air bag Yellow 2-pin connector to metal brace. Brace is near blower motor housing. (Scheme 44) Remove CPA clip and disconnect passenger air bag Yellow 2-pin connector.
4. If vehicle is equipped with curtain (head) air bags, remove screws and clips from instrument panel upper trim panel. (Scheme 45) Disengage hook and loop fastener attachments at rear of upper trim panel by reaching under panel and lifting straight up. Raise upper trim panel enough to clear VIN plate, and remove trim panel. Disconnect left and right side curtain air bag Yellow 2-pin connectors. (Scheme 46)

Activating System (Saturn, S Series)

1. Ensure wheels are in straight ahead position. Remove key from ignition switch. Ensure AIR BAG fuse is still removed from fuse block. Connect left and right side curtain air bag Yellow 2-pin air bag connectors. Ensure instrument panel upper trim panel seal is correctly seated on forward edge, and install trim panel.
2. Connect passenger air bag Yellow 2-pin connector. Install CPA clip. Attach connector clip to metal brace. Connect driver air bag Yellow 2-pin connector. Install CPA clip.
3. Install AIR BAG fuse in fuse block. Staying well away from both front air bag inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 43

Scheme 44

Scheme 45

Scheme 46

Disabling System (Saturn Vue)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Turn front wheels to straight-ahead position. Turn ignition off and remove key.
2. Remove AIR BAG mini-fuse from instrument panel fuse block. Fuse block is located behind access cover on right side of center console. Remove Connector Position Assurance (CPA) clip from driver air bag Yellow 2-pin connector. Connector is clipped to steering column brace. (Scheme 43) Disconnect Yellow 2-pin connector.
3. Detach clip holding passenger air bag Yellow 2-pin connector to metal brace. Brace is near blower motor housing. (Scheme 44) Remove CPA clip and disconnect passenger air bag Yellow 2-pin connector.
4. If vehicle is equipped with curtain (head) air bags, pop center push pins located in the upper headliner trim panel. (Scheme 47) Remove right and left "D" pillar upper trim panels. (Scheme 48)
5. Using a small flat-bladed tool, partially remove right and left coat hook center retainers, then pull on coat hooks to remove them from headliner. (Scheme 49) Carefully pull back on headliner to gain access to right and left side curtain air bag Yellow 2-pin connectors. Remove CPA clips from both connectors. Disconnect left and right side curtain air bag Yellow 2-pin connectors. (Scheme 50)

Activating System (Saturn Vue)

1. Ensure wheels are in straight ahead position. Remove key from ignition switch. Ensure AIR BAG mini-fuse is still removed from instrument panel fuse block. Connect left and right side curtain air bag Yellow 2-pin air bag connectors (if equipped). Install CPA clips. Install coat hooks in headliner. Push headliner center push pin into roof of vehicle. Install upper "D" pillar trim panels.
2. Connect passenger air bag Yellow 2-pin connector. Install CPA clip. Attach connector clip to metal brace. Connect driver air bag Yellow 2-pin connector. Install CPA clip.
3. Install AIR BAG mini-fuse in fuse block. Staying well away from both front air bag inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Scheme 47

Scheme 48

Scheme 49

Scheme 50

Disabling System (Tracker)

1. Before proceeding, follow air bag service precautions. See «SERVICE PRECAUTIONS»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures). Ensure front wheels are in straight-ahead position. Remove key. Remove AIR BAG fuse from in-line fuse holder located near base of steering column. (Scheme 51)
2. Remove steering column opening trim plate. Remove Connector Position Assurance (CPA) clip, release lock tab, and disconnect driver air bag Yellow 2-pin connector. (Scheme 51)
3. Open glove box. Push inward on left and right-side stoppers and rotate glove box downward. Remove CPA clip, and disconnect Yellow 2-pin passenger-side air bag connector. (Scheme 52)

Scheme 51

Scheme 52

Activating System (Tracker)

1. Remove key from ignition switch. Ensure AIR BAG fuse is still removed. Connect passenger air bag Yellow 2-pin connector. Install CPA clip. Connect driver air bag Yellow 2-pin connector. Install CPA clip. Install steering column trim cover and close glove box.
2. Install AIR BAG fuse in fuse holder. Staying well away from inflator modules, turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times, and then turns off.

Grand Cherokee, Liberty & Wrangler

1. Connect scan tool to Data Link Connector (DLC). DLC is located under left side of instrument panel, near steering column. Use latest version of scan tool cartridge
2. Turn ignition switch to RUN or ON position, with engine off. Exit vehicle with scan tool. Ensure no one is inside vehicle.
3. Using scan tool, read and record any active or stored Diagnostic Trouble Codes (DTCs). If DTCs are not active, erase all stored DTCs. If an active SRS problem exists, DTCs will not erase.
4. With ignition still on, check that nobody is in the vehicle. From outside of the vehicle, and away from air bags, turn ignition off for about 15 seconds, then back to the RUN or ON position.
5. Observe AIR BAG warning light. AIR BAG warning light should come on for about 6-8 seconds, then go out, indicating system is functioning properly. If AIR BAG warning light either fails to come on, blinks on and off, or comes on and stays on, a system malfunction exists. Diagnose and repair as necessary.

The following precautions should be observed when working with air bag systems

1. Disable air bag system before servicing any air bag system or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .
2. Wait at least 2 minutes after disconnecting negative battery cable before servicing air bag system. Servicing air bag system before 2-minute period may cause accidental air bag deployment and possible personal injury.
3. DO NOT use any electrical test equipment on or near SRS components unless specified to do so. DO NOT use an analog ohmmeter. Use a DVOM with a maximum test current of 2 milliamps or less, at minimum resistance measurement range.
4. After deployment, air bag surface may contain sodium hydroxide deposits, which may irritate skin. Sodium hydroxide is a product of gas generant combustion. Always wear safety glasses, rubber gloves and a long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
5. Because of critical system operating requirements, DO NOT try to service any air bag components. Manufacturer recommends that defective components should always be replaced with only original equipment parts.
6. Factory installed fasteners have a special coating and are specifically designed for air bag components. Manufacturer recommends using original equipment replacement fasteners. DO NOT use substitutes.
7. Clockspring must be replaced if driver's air bag is deployed.
8. Each time a connector is disconnected, ensure it is clean and not damaged. Always pay particular attention to circuit being tested. Dirt, water and corrosion are the most common problems in connectors, causing voltage drop, open circuits and other improper operations.
9. When performing electrical tests, prevent accidental shorting of terminals. Such shorts can damage fuses or components and may cause a second fault code to set, making diagnosis of original problem more difficult.
10. After repairs are complete and ignition is turned to RUN or ON position, stay clear of air bag(s) to avoid injury in case of accidental air bag deployment.
11. Ensure air bag warning light is operating properly and system faults are not indicated. See «SYSTEM OPERATION CHECK»(/ford/explorer-sport-trac/i-2000-2005/remont/airbag/#supplemental-inflatable-restraint-system-deactivation-procedures) .
12. When placing a undeployed (live) air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
13. When carrying a undeployed (live) air bag module, point trim cover away from your body to minimize injury in case of accidental deployment.
14. Air bag module must be stored in its original special container until used for service. It must be stored in a clean, dry place, away from sources of extreme heat, sparks and electrical energy.
15. The Air Bag Control Module (ACM) contains an impact sensor which enables SRS to deploy air bags. DO NOT connect ACM connector while battery is connected. Ensure ACM and mounting bracket are securely installed to vehicle before connecting electrical connector.
16. On vehicles equipped with side air bags, use caution when working around "B" pillar and/or side air bags.
17. Electrical sources should never be allowed near connector on back of air bag module.
18. Passenger air bag module contains an Argon gas canister. Canister is pressurized to more than 2500 psi. DO NOT puncture, incinerate, or bring into contact with electricity. DO NOT store at temperatures above 200°F (93°C).
19. If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and functions properly. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally.

Ensure ignition switch is in OFF or LOCK position. Disconnect and shield negative battery cable at battery. After disconnecting negative battery cable, wait at least 2 minutes for reserve capacitor to discharge before servicing air bag system.

Ensure ignition switch is in OFF or LOCK position. Connect negative battery cable. From a position clear of air bag(s), turn ignition switch to RUN or ON position. Observe SRS/AIR BAG warning light. Warning light should come on for 6-8 seconds and then go out, indicating system is functioning properly. If warning light fails to illuminate, or illuminates and stays on, a system malfunction exists. See SYSTEM OPERATION CHECK .

See also:
• DISABLING & ACTIVATING AIR BAG SYSTEM
• SYSTEM OPERATION CHECK
• DISABLING & ACTIVATING AIR BAG SYSTEM
• DRIVER AIR BAG MODULE
• AIR BAG SIMULATOR
• PASSENGER AIR BAG MODULE
• SIDE AIR BAG MODULE
• SYSTEM OPERATION CHECK
• AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)
• DISABLING SYSTEM