Repair manual
Ford Explorer Sport Trac I Repair Manual
Step-by-step repair and maintenance instructions for the Ford Explorer Sport Trac I (2000–2005): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
82sections
596articles
ENManual language
- GENERAL SPECIFICATION
- SERVICE IDENTIFICATION MODEL CHART
- LINE PRESSURE CHART
- STALL SPEED
- FORWARD CLUTCH PACK (4.0L)
- DIRECT CLUTCH PACK
- COAST CLUTCH PACK
- TORQUE SPECIFICATIONS
- TRANSMISSION DESCRIPTION
- RANGE SELECTION
- Park
- Reverse
- Neutral
- Overdrive
- 2nd Position - 3rd Gear
- Manual Low Position
- Upshifts
- Downshifts
- Coastdown
- Torque Demand
- Kickdown
- TORQUE CONVERTER
- GEARTRAIN
- Input Shaft
- Output Shaft
- Electronic System Description
- Intake Air Temperature (IAT) Sensor
- Throttle Position (TP) Sensor
- Engine Coolant Temperature (ECT) Sensor
- Anti-Lock Brake Speed Sensor
- Mass Air Flow (MAF) Sensor
- Air Conditioning (A/C) Clutch
- Electronic Ignition (EI) System
- Brake Pedal Position (BPP) Switch
- Transmission Control Switch (TCS)
- Transmission Control Indicator Lamp (TCIL)
- Turbine Shaft Speed (TSS) Sensor
- 4x4 Low (4x4L) Switch
- Output Shaft Speed (OSS) Sensor
- Intermediate Shaft Speed (ISS) Sensor
- Digital Transmission Range (TR) Sensor
- Transmission Fluid Temperature (TFT) Sensor
- Electronic Pressure Control (EPC) Solenoid
- Shift Solenoids - A, B, C & D
- Torque Converter Clutch (TCC) Solenoid
- Powertrain Control Module (PCM)
- DIAGNOSTIC STRATEGY
- Preliminary Inspection
- Diagnostics
- Know & Understand Concern
- Verification Of Condition
- Determine Customer Concern
- Check Fluid Level & Condition
- High Fluid Level
- Low Fluid Level
- Adding Fluid
- Fluid Condition Check
- ROAD TESTING VEHICLE
- SHIFT POINT ROAD TEST
- Shift Speeds
- TORQUE CONVERTER DIAGNOSIS
- Torque Converter Operation Test
- VISUAL INSPECTION
- Shift Linkage Check
- Check TSBs
- Carry Out On-Board Diagnostics (KOEO, KOER)
- On-Board Diagnostics With Diagnostic Tool
- OUTPUT STATE CONTROL (OSC) MODE
- Output State Control (OSC) Procedures
- OSC - Transmission Bench Modes
- SSA, SSB, SSC, SSD & TCC In BENCH MODE
- EPC In BENCH MODE
- BENCH MODE Procedure For EPC
- OSC - Transmission DRIVE MODES
- GR_CM in DRIVE MODE
- DRIVE MODE Procedure for GR_CM
- TCC In DRIVE MODE
- Drive Mode Procedures For TCC
- EPC in DRIVE MODE
- Using Output State Control (OSC) & Accessing PIDs
- TRANSMISSION DRIVE CYCLE TEST
- After On-Board Diagnostics
- Before Pinpoint Tests
- DIAGNOSTIC TROUBLE CODE CHART
- Rotunda Transmission Tester
- Wiggle Test Information For Open/Shorts
- PINPOINT TESTS - OSC EQUIPPED VEHICLES
- Shift Solenoid Pre-Diagnosis
- Shift Solenoid Failure Mode Chart "Always On"
- Shift Solenoid Failure Mode Chart "Always Off"
- Pinpoint Test A: Shift & Torque Converter Clutch (TCC) Solenoids
- Pinpoint Test B: Transmission Fluid Temperature (TFT) Sensor
- Pinpoint Test C: Digital Transmission Range (TR) Sensor
- Pinpoint Test D: Electronic Pressure Control (EPC) Solenoid
- Pinpoint Test E: Turbine Shaft Speed (TSS), Intermediate Shaft Speed (ISS) & Output Shaft Speed (OSS) Sensors
- Pinpoint Test F: Solenoid Mechanical Failure
- SPECIAL TESTING PROCEDURES
- Engine Idle Speed Check
- Line Pressure Test
- Stall Speed Test
- LEAKAGE INSPECTION
- External Sealing
- Fluid Leakage In Torque Converter Area
- Leak Check Test
- Leak Check Test With Black Light
- TRANSMISSION FLUID COOLER
- Transmission Fluid Cooler Flow Test
- Transmission Fluid Cooler Tube
- Diagnosis By Symptom Chart Directions
- TRANSMISSION FLUID COOLER - BACKFLUSHING & CLEANING
- Draining
- Refill — Part 1
- Refill — Part 2
- Removal
- Assembly
- Disassembly
- TORQUE CONVERTER CLEANING & INSPECTION
- TORQUE CONVERTER FLUSHING
- TORQUE CONVERTER IMPELLER TO PUMP STATOR INTERFERENCE CHECK
- APPLICATION
- Transfer Case
- CHECKING FLUID LEVEL
- RECOMMENDED FLUIDS
- FLUID CAPACITIES
- DRAINING & REFILLING
- OIL COOLER FLUSHING
- ON-VEHICLE REPAIRS
- ADJUSTMENTS
- INTERMEDIATE & OVERDRIVE BANDS
- SHIFT CABLE
- TRANSMISSION RANGE SENSOR
- REMOVAL & INSTALLATION
- CONTROL VALVE BODY
- Removal
- Installation
- EXTENSION HOUSING
- INTERMEDIATE & OVERDRIVE SERVOS
- PARKING PAWL
- SOLENOIDS
- TORQUE SPECIFICATIONS
- GENERAL SPECIFICATION
- TORQUE SPECIFICATIONS
- Principles Of Operation
- Heat Transfer
- Latent Heat Of Vaporization
- Relative Humidity
- Effects Of Pressure On Boiling Or Condensation
- Compressor Anti-Slugging Strategy
- The Refrigerant Cycle
- Inspection & Verification
- Pinpoint Test E: Insufficient Air Conditioning (A/C) Cooling
- Pinpoint Test L: The Console Blower Motor Is Inoperative
- Heater Core
- Heater Core - Plugged
- Heater Core - Pressure Test
- A/C Evaporator/Condenser Core - On-Vehicle Leak Test
- A/C Compressor - External Leak Test
- AIR CONDITIONING (A/C) SYSTEM CHECK - RETAIL PROCEDURE
- Connect
- Electronic Leak Detection
- Tracer Dye Leak Detection
- Air Conditioning (A/C) System Flushing
- Refrigerant System Recovery
- Refrigerant System Evacuation
- REFRIGERANT SYSTEM CHARGING
- REFRIGERANT OIL ADDING
- INSPECTION & ASSEMBLY REQUIREMENTS - FOLLOWING AN A/C COMPRESSOR FAILURE
- Refrigerant Identification Testing
- CONTAMINATED REFRIGERANT HANDLING
- Hydraulic Brake Actuation
- Front Disc Brakes
- Rear Disc Brakes
- Rear Drum Brakes
- PARKING BRAKE
- With Drum Brakes
- With Rear Disc Brakes
- Brake Booster
- Master Cylinder
- Speed Control Deactivator Switch
- BLEEDING BRAKE SYSTEM
- MANUAL BLEEDING
- Caliper
- Master Cylinder Bleeding (Bench)
- Master Cylinder Bleeding (On-Vehicle)
- 4-Wheel Anti-Lock Brake Hydraulic Control Unit
- Gravity Bleeding
- System Bleeding
- PRESSURE BLEEDING
- BLEEDING SEQUENCE
- Parking Brake Shoe Adjustment
- Drums Removed
- Drums Installed
- DISC PADS
- BRAKE WARNING LIGHT
- Bypass Condition Test
- Compensator Port Check
- VACUUM POWER BOOSTER
- VACUUM BOOSTER CHECK VALVE
- REMOVAL & INSTALLATION
- Removal
- Installation
- CALIPERS & PADS
- FRONT BRAKE DISC
- Inspection
- Removal & Installation (Control)
- Removal & Installation (Front Cable & Conduit)
- Removal & Installation (Rear Parking Brake Cable)
- Removal & Installation (Shoes)
- Disassembly
- Cleaning & Inspection
- Reassembly
- WHEEL CYLINDERS
- TORQUE SPECIFICATIONS
- BRAKE SPECIFICATIONS
- SPECIFICATIONS
- Engine Oil Leaks
- Engine Oil Leaks - Fluorescent Oil Additive Method
- Leakage Points - Underhood
- Leakage Points - Under Engine - With Vehicle on Hoist
- Leakage Points - With Transmission & Flywheel Removed
- Compression Test - Compression Gauge Check
- Compression Test - Test Results
- Compression Test - Interpreting Compression Readings
- Cylinder Leakage Detection
- Oil Consumption Test
- Intake Manifold Vacuum Test
- Intake Manifold Vacuum Test - Interpreting Vacuum Gauge Readings
- Excessive Engine Oil Consumption
- Oil Pressure Test
- Valve Train Analysis - Engine Off - Valve Cover Removed
- Valve Train Analysis - Engine Off, Rocker Arm
- Valve Train Analysis - Engine Off, Camshaft Roller Followers & Hydraulic Lash Adjusters, Overhead Camshaft
- Valve Train Analysis - Engine Off, Camshaft - Engines
- Valve Train Analysis - Engine Off, Push Rods
- Valve Train Analysis - Valve Springs
- Valve Train Analysis - Engine Off, Valve Spring Retainer & Valve Spring Retainer Keys
- Valve Train Analysis - Engine Off, Valves & Cylinder Head
- Valve Train Analysis - Engine Running
- Valve Train Analysis - Engine Running, Valves & Cylinder Head
- Valve Train Analysis - Engine Running, Camshaft Lobe Lift - OHC Engines
- Valve Train Analysis - Engine Running, Camshaft Lobe Lift - Push Rod Engine
- Valve Train Analysis - Engine Running, Valve Tappet
- Camshaft Journal - Clearance, Plastigage Method
- Checking Camshaft Runout
- Crankshaft Main Bearing Journal - Clearance
- Crankshaft Runout
- Piston Inspection
- PISTON - PIN TO BORE DIAMETER
- PISTON - TO CYLINDER BORE CLEARANCE
- PISTON - SELECTION
- PISTON - RING END GAP
- CONNECTING ROD - CLEANING
- Connecting Rod - Bearing Journal Clearance
- Measuring Valve Stem-To-Valve Guide Clearance
- Valve & Seat Refacing Measurements
- CYLINDER BORE - CLEANING
- Cup-Type
- Expansion-Type
- SPARK PLUG HOLE THREAD REPAIR
- GENERAL SPECIFICATION
- TORQUE SPECIFICATIONS
- Wiring Diagrams
- Features & Operation
- Auto Mode
- One-Touch Down Relay
- Power Rear Window
- GEM Diagnostic Trouble Code (DTCs) Index
- Symptom Chart
- Pinpoint Test K: The Power Rear Window Is Inoperative - Explorer Sport Trac Only
- REAR WINDOW MOTOR INITIALIZATION
- REAR WINDOW POSITIONING
- Removal & Installation
- Installation
- Removal
- GENERAL SPECIFICATION
- TORQUE SPECIFICATIONS
- Keyless Entry
- Wiring Diagrams
- Inspection & Verification
- Locks, Latches & Entry Systems - Module Controlled Wiring Diagrams
- Power Door Locks
- Autolocks
- REMOTE TRANSMITTER PROGRAMMING
- KEYLESS ENTRY KEYPAD CODE PROGRAMMING
- AUTOLOCK & HORN CHIRP PROGRAMMING
- Removal & Installation
- Removal
- FORD FS-10 10-CYLINDER
- Removal
- Installation
- SHAFT SEAL
- COMPRESSOR CLUTCH PLATE & HUB ASSEMBLY
- COMPRESSOR CONTROL VALVE (VARIABLE DISPLACEMENT COMPRESSORS ONLY)
- COMPRESSOR PRESSURE RELIEF VALVE
- Removal & Installation
- CLUTCH ROTOR/BEARING
- HIGH PRESSURE SWITCH
- MITSUBISHI ASTT
- MITSUBISHI SCROLL
- CLUTCH ASSEMBLY
- Removal (All Models Except Grand Cherokee)
- Installation (All Models Except Grand Cherokee)
- Removal (Grand Cherokee)
- Installation (Grand Cherokee)
- Removal & Installation (General Motors)
- SANDEN SD-7H15 7-CYLINDER
- Removal (All Models)
- Installation (Cherokee)
- Installation (Dakota, Durango & Ram Pickup)
- Removal ("S" Series)
- Installation ("S" Series)
- Removal ("L" Series)
- Installation ("L" Series)
- Removal (VUE)
- Installation (VUE)
- PRESSURE RELIEF VALVE
- HANDLING/SAFETY PRECAUTIONS
- IDENTIFYING R-134a SYSTEMS & COMPONENTS
- Fittings & "O" Rings
- Underhood A/C Specification Labels
- REFRIGERANT OILS
- SCHRADER-TYPE VALVES
- SPECIAL VALVE CONNECTORS
- R-134a SERVICE VALVES/PORTS
- SERVICE VALVE LOCATIONS
- SERVICE EQUIPMENT
- MANIFOLD GAUGE SET
- CONNECTING GAUGE SET
- STABILIZING A/C SYSTEM
- PRESSURE-TEMPERATURE RELATIONSHIP
- PRESSURE GAUGE READINGS
- DAIMLERCHRYSLER CORP.
- Refrigerant System Service Equipment
- Manifold Gauge Set Connections
- Refrigerant Recovery
- Refrigerant System Evacuate
- Refrigerant System Charge
- FORD MOTOR CO.
- Refrigerant System Recovery
- Refrigerant System Evacuation
- Refrigerant System Charging
- GENERAL MOTORS
- JEEP
- A/C SYSTEM FILTERING (FOCUS)
- A/C SYSTEM FILTERING (VILLAGER)
- A/C SYSTEM FILTERING (EXCEPT FOCUS & VILLAGER)
- LEAK TESTING
- Bubble Solution Detector
- Dye Solution
- Fluorescent Leak Detection
- Electronic Leak Detector
- PREPARATION FOR LEAK TESTING
- BUBBLE DETECTOR LEAK TESTING PROCEDURE
- ELECTRONIC LEAK TESTING PROCEDURE
- DYE SOLUTION LEAK TESTING PROCEDURES
- FLUORESCENT DYE LEAK TESTING PROCEDURES
- TORQUE SPECIFICATIONS
- Principles Of Operation
- Printed Circuit
- Gauge Indication Systems
- Water Temperature Indicator Sender Unit
- Oil Pressure Indicator Switch
- Charge Indicator System
- Vehicle Speed Signal
- Speedometer
- Odometer
- Trip Odometer
- Tachometer
- Fuel Gauge
- Brake System
- Charging System Warning Indicator
- CHECK ENGINE Light
- Air Bag
- Safety Belt
- Low Fuel
- Door Ajar
- High Beam
- Overdrive (O/D) Off
- Anti-Theft
- Speed Control
- CHECK FUEL CAP Indicator
- CHECK GAGE
- GEM Diagnostic Trouble Code (DTC) Index
- Symptom Chart
- Pinpoint Test E: The Speedometer/Odometer Is Inoperative
- Pinpoint Test F: The Tachometer Is Inoperative
- Pinpoint Test I: The Anti-Lock Brake Warning Indicator Is Inoperative
- Pinpoint Test M: The Check Engine Warning Indicator Is Inoperative
- Pinpoint Test P: The O/D Off Indicator Is Inoperative
- Pinpoint Test T: The Door Ajar Indicator Does Not Operate Correctly
- Pinpoint Test U: The Safety Belt Warning Indicator Does Not Operate Correctly
- Pinpoint Test V: The 4X4 HIGH, 4X4 LOW Indicator Is Inoperative
- Pinpoint Test W: The Air Bag Indicator Is Inoperative
- Gauge Test - Magnetic Gauge Test
- Gauge Test - Oil Pressure Gauge/Oil Pressure Switch
- Gauge Test - Odometer Accuracy Test
- WARNING INDICATOR BULB
- GAUGES