Home/Ford/Expedition/Ford Expedition II (2002-2006)/Repair manual/Automatic Trans/Automatic Transaxle/transmission External Controls: Other
Contents Wiring diagrams Section: Automatic Trans All sections

Automatic Transaxle/transmission External Controls: Other Ford Expedition II

Automatic Trans 64 illustrations ~1519 words

Shift Interlock System

The shift interlock system prevents the shifting from PARK unless the brake pedal is depressed. The shift interlock system consists of a shift lock actuator mounted at the base of the steering column or on the floor shifter mechanism. If the ignition switch is in the RUN position, the shift lock actuator is on unless the brake pedal is depressed.

Transmission Control Switch (TCS)

The transmission control switch (TCS) is a momentary contact switch that is located on the end of the column transmission control selector lever or on the floor shifter knob. Pushing the TCS will either disengage or engage the overdrive function of the automatic transmission. If the OVERDRIVE is disengaged, the word OFF will illuminate on the instrument panel.

External Controls - Column Shift

Refer to SYSTEM WIRING DIAGRAMS (Navigator) or SYSTEM WIRING DIAGRAMS (Expedition) for schematic and connector information.

Scheme 497

Scheme 497: Special Tool(s)

Scheme 498

Scheme 498: Inspection and Verification
  1. Verify the customer concern by operating the transmission external control.
  2. Visually inspect for obvious signs of mechanical and electrical damage; refer to the following chart
  3. If the fault is not visually evident, determine the symptom. GO to «SYMPTOM CHART»(ref-209913-S26113254142005121200000) .

Scheme 499

Scheme 499: Symptom Chart

Scheme 500

Scheme 500

Scheme 501

Scheme 501: PINPOINT TEST A: THE SHIFT INTERLOCK SYSTEM DOES NOT RELEASE/LOCK CORRECTLY

Scheme 502

Scheme 502

Scheme 503

Scheme 503

Scheme 504

Scheme 504: PINPOINT TEST B: THE SHIFT CONTROL IS OUT OF CORRECT GEAR RELATIONSHIP

Scheme 505

Scheme 505: PINPOINT TEST C: THE TRANSMISSION CONTROL SWITCH (TCS) IS INOPERATIVE

Scheme 506

Scheme 506

Scheme 507

Scheme 507

Scheme 508

Scheme 508: PINPOINT TEST D: TRANSMISSION CONTROL INDICATOR LAMP (TCIL) IS NOT OPERATING CORRECTLY

External Controls - Floor Shift

Refer to SYSTEM WIRING DIAGRAMS (Navigator) or SYSTEM WIRING DIAGRAMS (Expedition) for schematic and connector information.

Scheme 509

Scheme 509: Special Tool(s)

Scheme 510

Scheme 510: Inspection and Verification
  1. Verify the customer concern by operating the transmission external control.
  2. Visually inspect for obvious signs of mechanical and electrical damage; refer to the following chart
  3. If the fault is not visually evident, determine the symptom. GO to the «SYMPTOM CHART»(ref-209913-S05388094222005121200000) .

Scheme 511

Scheme 511: Symptom Chart

Scheme 512

Scheme 512

Scheme 513

Scheme 513: PINPOINT TEST E: THE SHIFT INTERLOCK SYSTEM DOES NOT RELEASE/LOCK CORRECTLY

Scheme 514

Scheme 514

Scheme 515

Scheme 515

Scheme 516

Scheme 516: PINPOINT TEST F: THE SHIFT CONTROL IS OUT OF CORRECT GEAR RELATIONSHIP

Scheme 517

Scheme 517: PINPOINT TEST G: THE TRANSMISSION CONTROL SWITCH (TCS) IS INOPERATIVE

Scheme 518

Scheme 518

Scheme 519

Scheme 519: PINPOINT TEST H: TRANSMISSION CONTROL INDICATOR LAMP (TCIL) IS NOT OPERATING CORRECTLY

Scheme 520

Scheme 520: Cable and Bracket Adjustment - Column Shift

Scheme 521

Scheme 521

Scheme 522

Scheme 522

Scheme 523

Scheme 523
  1. Place the gearshift lever in the (D) position. Place a three pound weight on the gearshift lever.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-209881) .
  3. Disconnect the transmission shift cable from the manual control lever.
  4. Unlock the lock tab on the transmission shift cable.
  5. Place the manual control lever in the (D) position. Place the manual control lever in the first gear position. Move the manual control lever two detents to the (D) position.
  6. Connect the transmission shift cable to the manual control lever.
  7. Lock the transmission shift cable lock tab.
  8. Remove the three pound weight.
  9. Carefully move the manual control lever from detent to detent and compare with transmission settings. Verify that the vehicle will start in PARK or NEUTRAL and backup lamps illuminate in REVERSE. If not, Steps 1 -5 must be repeated. Carry out the digital transmission range (TR) sensor adjustment. For additional information, refer to «AUTOMATIC TRANSMISSION - 4R100»(ref-209910) . Readjust if necessary.

Scheme 524

Scheme 524: Cable and Bracket Adjustment - Floor Shift

Scheme 525

Scheme 525

Scheme 526

Scheme 526

Scheme 527

Scheme 527

Scheme 528

Scheme 528
  1. Place the gearshift lever in the (D) position.
  2. With the vehicle in NEUTRAL, position the vehicle on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-209881) .
  3. Disconnect the transmission shift cable from the manual control lever.
  4. Unlock the lock tab on the transmission shift cable.
  5. Place the manual control lever in the (D) position. Place the manual control lever in the first gear position. Move the manual control lever two detents to the (D) position.
  6. Connect the transmission shift cable to the manual control lever.
  7. Lock the transmission shift cable lock tab.
  8. Carefully move the manual control lever from detent to detent and compare with transmission settings. Verify that the vehicle will start in PARK or NEUTRAL and backup lamps illuminate in REVERSE. If not, Steps 1 -5 must be repeated. Carry out the digital transmission range (TR) sensor adjustment. For additional information, refer to «AUTOMATIC TRANSMISSION - 4R70W»(ref-209911) . Readjust if necessary.

Scheme 529

Scheme 529: Selector Lever Indicator Adjustment
  1. Remove the upper instrument panel steering column cover. For additional information, refer to «INSTRUMENT PANEL AND CONSOLE»(ref-209958) .
  2. Place the transmission control selector lever in the (D) position. Rotate the transmission control selector lever clockwise until it bottoms out (first gear), then rotate two detents counterclockwise ((D) position).
  3. Hang a three pound weight on the transmission control selector lever.
  4. Center the pointer in the middle of the (D) position. Rotate the thumbwheel located on the bottom of the steering column to adjust the pointer.
  5. Remove the three pound weight.
  6. Carefully move the shift control selector lever from detent to detent and compare with transmission settings. Readjust if necessary.
  7. Install the upper instrument panel steering column cover. For additional information, refer to «INSTRUMENT PANEL AND CONSOLE»(ref-209958) .

Scheme 530

Scheme 530: Removal and Installation

Scheme 531

Scheme 531

Scheme 532

Scheme 532
  1. Remove the steering column. For additional information, refer to «STEERING COLUMN»(ref-209896) .
  2. Remove the shift lever while in the DRIVE position.
  3. Remove the two insert plate screws. Remove the brake switch interlock actuator interrupt switch bracket. Position the PARK detection switch aside.
  4. Carefully remove the brake switch interlock interrupt switch from the steering column housing.
  5. Confirm the two retaining holes for the brake switch interlock interrupt switch are free of plastic material.
  6. Remove the wire harness from the retaining clips.
  7. Remove the two screws retaining the brake shift interlock actuator from the steering column housing.
  8. Rotate the brake shift interlock actuator rod to remove the blocker on the insert plate from the actuator.
  9. To install, reverse the removal procedure.

Scheme 533

Scheme 533: Removal and Installation

Scheme 534

Scheme 534

Scheme 535

Scheme 535

Scheme 536

Scheme 536

Scheme 537

Scheme 537

Scheme 538

Scheme 538

Scheme 539

Scheme 539

Scheme 540

Scheme 540

Scheme 541

Scheme 541

Scheme 542

Scheme 542
  1. Lift the floor shift PRNDL bezel.
  2. Disconnect the PRNDL bezel wire harness connector.
  3. Remove the shift lever handle and cover. Slide the handle bezel down. Remove the screw. Disconnect the TCS wire harness. Lift assembly from the shifter lever.
  4. Position the window regulator control panel aside.
  5. Remove the screws and the console finish panel.
  6. Remove the left side console access panel.
  7. Disconnect the transmission shift cable from the transmission selector arm.
  8. Remove the transmission shift cable retaining clip from the floor shift mechanism through the console access.
  9. Remove the four bolts retaining the floor shift mechanism to the floor.
  10. Disconnect the floor shift mechanism wire harness connector.
  11. Remove the floor shift mechanism from the console.
  12. Remove the brake shift interlock actuator and harness. Remove the wire harness retainers. Remove the two screws retaining the brake shift interlock assembly.
  13. To install, reverse the removal procedure.

Scheme 543

Scheme 543: Removal and Installation

Scheme 544

Scheme 544

Scheme 545

Scheme 545

Scheme 546

Scheme 546

Scheme 547

Scheme 547
  1. Remove the instrument panel lower finish panel. For additional information, refer to «INSTRUMENT PANEL AND CONSOLE»(ref-209958) .
  2. Disconnect the transmission shift cable from the steering column. Disconnect the transmission shift cable from the transmission selector lever arm and support. Carefully lift the two locking tabs and disconnect the transmission shift cable from the steering column bracket.
  3. Remove the cable retaining screw.
  4. Push the rubber grommet and transmission shift cable through the floor panel.
  5. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-209881) .
  6. Remove the transmission shift cable from the automatic transmission. Disconnect the transmission shift cable from the manual control lever. Depress the lock tabs to release the transmission shift cable from the bracket.
  7. Remove the shift cable bracket from the transmission. Remove the bolts. Remove the bracket.
  8. Remove the cable from the cable route assist clip located at the transmission bell housing.
  9. To install, reverse the removal procedure. CAUTION: Make sure the cable is inserted into the cable route assist clip. Failure to do so can result in exhaust contact. Adjust the shift cable. For additional information, refer to «CABLE AND BRACKET ADJUSTMENT - COLUMN SHIFT»(ref-209913-S23736891632005121200000) .

Scheme 548

Scheme 548: Removal

Scheme 549

Scheme 549

Scheme 550

Scheme 550

Scheme 551

Scheme 551

Scheme 552

Scheme 552

Scheme 553

Scheme 553

Scheme 554

Scheme 554

Scheme 555

Scheme 555

Scheme 556

Scheme 556

Scheme 557

Scheme 557
  1. Lift the floor shift PRNDL bezel.
  2. Disconnect the PRNDL bezel wire harness connector.
  3. Remove the handle and PRNDL bezel. Slide the handle bezel down. Remove the screw. Disconnect the TCS wire harness. Remove the handle and bezel.
  4. Remove the window regulator control panel.
  5. Remove the screws and the console finish panel.
  6. Remove the left side console access panel.
  7. Disconnect the transmission shift cable from the transmission selector lever arm.
  8. Remove the transmission shift cable retaining clip from the floor shift mechanism through the console access panel.
  9. Push the rubber grommet and transmission shift cable through the floor panel.
  10. With the vehicle in NEUTRAL position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-209881) .
  11. Remove the transmission shift cable from the automatic transmission. Disconnect the transmission shift cable from the manual control lever. Depress the lock tabs to release the transmission shift cable from the bracket.
  12. Remove the shift cable bracket from the transmission. Remove the bolts. Remove the shift cable bracket.

Scheme 558

Scheme 558: Installation
  1. Follow the removal procedure in reverse order. Adjust the shift cable. For additional information, refer to «CABLE AND BRACKET ADJUSTMENT - FLOOR SHIFT»(ref-209913-S16594787882005121200000) .

Scheme 559

Scheme 559: Removal

Scheme 560

Scheme 560
  1. Remove the steering wheel. For additional information, refer to «STEERING COLUMN»(ref-209896) .
  2. Remove the upper and lower steering column shroud.
  3. Remove the gearshift lever. Disconnect the electrical connector. Remove and discard the gearshift lever pin. Remove the gearshift lever.