Special Tool(s)
SPECIAL TOOL REFERENCE 3 Jaw Puller 303-D121 (or equivalent) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B)
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SPECIAL TOOL REFERENCE Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Remover, Oil Seal 303-409 (T92C-6700CH)
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SPECIAL TOOL REFERENCE Installer Bolts, Crankshaft Rear Main Oil Seal 303-384 (T91P-6701-A) Installer, Crankshaft Rear Main Oil Seal 303-178 (T82L-6701-A) Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Slide Hammer 307-005 (T59L-100-B)
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SPECIAL TOOL REFERENCE Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
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SPECIAL TOOL REFERENCE Installer, Camshaft Oil Seal 303-464 (T94P-6256-BH) Installer, Camshaft Pulley 303-458 (T94P-6312-AH3), part of 303-S455 Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A) Plate, Water Pump Pulley 303-456 (T94P-6312-AH1), part of 303-S455 Protector, Camshaft Oil Seal 303-463 (T94P-6256-AH) Protector, Water Pump Shaft 303-457 (T94P-6312-AH2), part of 303-S455 Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Remover, Oil Seal 303-409 (T92C-6700-CH) Spacer, Water Pump Pulley 303-459 (T94P-6312-AH4), part of 303-S455
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SPECIAL TOOL REFERENCE Compressor, Valve Spring 303-473 (T94P-6565-BH)
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SPECIAL TOOL REFERENCE Compressor, Valve Spring 303-473 (T94P-6565-BH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)
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SPECIAL TOOL REFERENCE Support Bar, Engine 303-F072 Universal Adapter Brackets 014-0001 or equivalent
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| Item | Part Number | Description |
|---|---|---|
| 1 | N621942 | Ground wire eyelet nut |
| 2 | Ground wire eyelet | |
| 3 | N621942 | Engine support insulator bracket nuts (3 required) |
| 4 | W709667 | Engine support insulator bracket bolt |
| 5 | 6061 | Engine support insulator bracket |
| 6 | W500233 | Engine support insulator bolts (3 required) |
| 7 | 6068 | Engine support insulator |
PART NUMBER DESCRIPTION
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- Remove the lower intake manifold. For additional information, refer to «LOWER INTAKE MANIFOLD»(ref-344117-S25711188572009101600000) .
- Remove the engine support insulator bracket bolt. To install, tighten to 90 Nm (66 lb-ft).
- Install the Engine Support Bar, Universal Adapter Brackets and a suitable piece of chain in the following sequence. Position the 2 Universal Adapter Brackets on top of the cylinder block. Install 2 M8 x 1.25 x 36 mm (1.41 in) bolts and tighten to 10 Nm (89 lb-in). Use a suitable piece of chain. Fasten the chain to the 2 Universal Adapter Brackets with a suitable nut, washer and bolt.
- Using the Engine Support Bar, lift the engine 12 mm (0.47 in).
- Remove the nut and ground wire eyelet from the engine support insulator bracket stud. To install, tighten to 25 Nm (18 lb-ft).
- Remove the 3 nuts and the engine support insulator bracket. To install, tighten to 55 Nm (41 lb-ft).
- Remove the 3 bolts and the engine support insulator. To install, tighten to 48 Nm (35 lb-ft).
- To install, reverse the removal procedure.
SPECIAL TOOL REFERENCE Disconnect Tool, Transmission Cooler Line 307-569 Engine Lifting Bracket Set 303-1140 Lifting Brackets, Engine 303-050 (T70P-6000) Powertrain Lift 014-00765 or equivalent Remover, Halfshaft Oil Seal 308-428 Slide Hammer 100-001 (T50T-100-A) Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Universal Adapter Brackets 014-0001 or equivalent
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SPECIAL TOOL REFERENCE 3 Jaw Puller 303-D121 (or equivalent) Installer, Connecting Rod 303-462 (T94P-6136-AH) Plate, Water Pump Pulley 303-456 (T94P-6312-AH1), part of 303-S455 Protector, Water Pump Shaft 303-457 (T94P-6312-AH2), part of 303-S455 Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Remover, Oil Seal 303-409 (T92C-6700CH) Remover, Stretchy Belt 303-1419 Slide Hammer 307-005 (T59L-100-B)
SPECIAL TOOL REFERENCE Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Compressor, Valve Spring 303-1418 Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)
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Cylinder Head
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| Item | Part Number | Description |
|---|---|---|
| 1 | 6518 | Valve spring retainer key (24 required) |
| 2 | 6514 | Valve spring retainer (12 required) |
| 3 | 6513 | Valve spring (12 required) |
| 4 | 6A517 | Valve stem seal (12 required) |
| 5 | 6505 | Intake valve (6 required) |
| 6 | 6507 | Exhaust valve (6 required) |
PART NUMBER DESCRIPTION
SPECIAL TOOL REFERENCE Compressor, Piston Ring 303-D032 (D81L-6002-C) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) Installer, Camshaft Oil Seal 303-464 (T94P-6256-BH) Installer, Camshaft Pulley 303-458 (T94P-6312-AH3), part of 303-S455 Installer, Connecting Rod 303-462 (T94P-6136-AH) Installer, Crankshaft Rear Main Oil Seal 303-178 (T82L-6701-A) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer Bolts, Crankshaft Rear Main Oil Seal 303-384 (T91P-6701-A) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A) Lifting Bracket, Engine 303-050 (T70P-6000) Protector, Camshaft Oil Seal 303-463 (T94P-6256-AH) Spacer, Water Pump Pulley 303-459 (T94P-6312-AH4), part of 303-S455 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent
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SPECIAL TOOL REFERENCE Engine Lifting Bracket Set 303-1140 Handle 205-153 (T80T-4000-W) Installer, PTO Driven Gear Oil Seal 308-429 Lifting Bracket, Engine 303-050 (T70P-6000) Powertrain Lift 014-00765 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Universal Adapter Brackets 014-0001 Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
