2.5L
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 15
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A080 | Degas bottle |
| 2 | 8C633 | Degas bottle-to-radiator hose |
| 3 | 8W005 | Degas bottle overflow hose |
| 4 | 8501 | Coolant pump |
| 5 | 6010 | Engine block |
| 6 | 8575 | Thermostat housing |
| 7 | 8B273 | Lower radiator hose |
| 8 | 8005 | Radiator |
| 9 | 8B274 | Upper radiator hose |
| 10 | 8A582 | Coolant bypass hose |
| 11 | 9D475 | EGR valve assembly |
| 12 | 8K556 | Coolant adapter assembly |
| 13 | 18K580 | Heater outlet hose |
| 14 | 18K579 | Heater inlet hose |
| 15 | 18A458 | Heater assembly |
| 16 | 6049 | Cylinder head |
| 17 | 6051 | Head gasket |
| 18 | 8C362 | Bleed valve |
ITEM DESCRIPTION
3.0L
Note. Black arrows indicate hot, white arrows indicate cold.
Scheme 16
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A080 | Degas bottle |
| 2 | 8C633 | Degas bottle-to-radiator hose |
| 3 | 8W005 | Radiator overflow hose |
| 4 | 6010 | Engine block |
| 5 | 88585 | Coolant pump housing |
| 6 | 8B274 | Upper radiator hose |
| 7 | 8005 | Radiator |
| 8 | 8B273 | Lower radiator hose |
| 9 | 6050 | Cylinder head |
| 10 | 6083 | Head gasket |
| 11 | 8A544 | Thermostat housing |
| 12 | 9N271 | Coolant inlet pipe |
| 13 | 8A505 | Coolant inlet tube |
| 14 | 18K579 | Heater inlet hose |
| 15 | 18K580 | Heater outlet hose |
| 16 | 18458 | Heater assembly |
ITEM DESCRIPTION
Material
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
MATERIAL SPECIFICATIONS
Thermostat
A new thermostat should be installed only after the following tests and checks have been carried out
- Pinpoint Test A, B or C
- Thermostat Visual Inspection
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
ITEM SPECIFICATIONS
| Item | Specification |
|---|---|
| Premium Cooling System Flush VC-1 | ESR-M14P7-A |
ITEM SPECIFICATIONS
| WARNING | Always allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury. |
Note. To remove rust, sludge and other foreign material from the cooling system, use cooling system flush that is safe for use with aluminum radiators. For additional information, refer to SPECIFICATIONS . This cleaning restores cooling system efficiency and helps prevent overheating. A pulsating or reversed direction of flushing water will loosen sediment more quickly than a steady flow in the normal coolant flow direction. In severe cases where cleaning solvents will not clean the cooling system efficiently, it will be necessary to use the pressure flushing method using cooling system flusher. Dispose of old coolant and flushing water contaminated with antifreeze and cleaning chemicals in accordance with local, state or federal laws.
- Add Premium Cooling System Flush to the cooling system and follow the directions on the package.
- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-344113-S11679489632009101600000) .
- Remove the radiator. For additional information, refer to «RADIATOR - 2.5L»(ref-344113-S03174507612009101600000) or «RADIATOR - 3.0L (4V)»(ref-344113-S04039187802009101600000) .
- Backflush the radiator with the radiator in an upside-down position with a high-pressure hose in the lower hose location.
- Remove the thermostat. For additional information, refer to «THERMOSTAT HOUSING - 2.5L»(ref-344113-S33327052982009101600000) or «THERMOSTAT - 3.0L (4V)»(ref-344113-S22710032342009101600000) .
- Backflush the engine. Position the high-pressure water hose into the engine through the engine return and backflush the engine.
- Install the thermostat. For additional information, refer to «THERMOSTAT HOUSING - 2.5L»(ref-344113-S33327052982009101600000) or «THERMOSTAT - 3.0L (4V)»(ref-344113-S22710032342009101600000) .
- Install the radiator. For additional information, refer to «RADIATOR - 2.5L»(ref-344113-S03174507612009101600000) or «RADIATOR - 3.0L (4V)»(ref-344113-S04039187802009101600000) .
- Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-344113-S11679489632009101600000) .
Block Heater
2.5L
Scheme 17
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A199 | Block heater electrical connector |
| 2 | 6A051 | Block heater |
ITEM DESCRIPTION
3.0L
Scheme 18
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A199 | Block heater electrical connector |
| 2 | 6A051 | Block heater |
ITEM DESCRIPTION
Thermostat Housing - 2.5L
Note. The thermostat and thermostat housing are serviced as an assembly.
Scheme 19
| Item | Part Number | Description |
|---|---|---|
| 1 | W527362 | Heater hose clamp |
| 2 | 18C553 | Heater hose |
| 3 | W527372 | Radiator hose clamp |
| 4 | 8B273 | Radiator hose |
| 5 | W500015 | Thermostat housing bolt (3 required) |
| 6 | 8575 | Thermostat housing |
| 7 | 8K530 | Gasket |
ITEM DESCRIPTION
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
ITEM SPECIFICATION
Scheme 20
| Item | Part Number | Description |
|---|---|---|
| 1 | W527375 | Lower radiator hose clamp |
| 2 | 8B273 | Lower radiator hose |
| 3 | W500015 | Thermostat housing cover bolts (2 required) |
| 4 | 8K528 | Thermostat housing cover |
| 5 | N806807 | O-ring seal |
| 6 | 8575 | Thermostat |
ITEM DESCRIPTION
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
ITEM SPECIFICATIONS
Scheme 21
| Item | Part Number | Description |
|---|---|---|
| 1 | W500221 | Coolant pump pulley bolt (3 required) |
| 2 | 8509 | Coolant pump pulley |
| 3 | W500015 | Coolant pump bolt (3 required) |
| 4 | 8501 | Coolant pump |
| 5 | 8507 | Coolant pump O-ring seal |
ITEM DESCRIPTION
Coolant Pump Housing - 3.0L (4V)
Coolant Hoses
Scheme 22
| Item | Part Number | Description |
|---|---|---|
| 1 | W532958 | Heater hose clamp |
| 2 | 18K580 | Heater outlet hose |
| 3 | W532958 | Heater hose clamp |
| 4 | 18K579 | Heater inlet hose |
| 5 | W525871 | Lower radiator hose clamp |
| 6 | 8B273 | Lower radiator hose |
| 7 | W525872 | Upper radiator hose clamp |
| 8 | 8B274 | Upper radiator hose |
ITEM DESCRIPTION
Coolant Pump Housing
Scheme 23
| Item | Part Number | Description |
|---|---|---|
| 1 | W705764 | Coolant pump housing nut (2 required) |
| 2 | W707643 | Coolant pump housing bolt |
| 3 | W713511 | Coolant pump housing stud (2 required) |
| 4 | 8C387 | Gasket |
| 5 | 8565 | O-ring seal |
| 6 | W503281 | Coolant pump housing bolt (2 required) |
| 7 | 8B858 | Coolant pump housing |
| 8 | W503281 | Coolant inlet pipe housing bolt (2 required) |
| 9 | 8255 | O-ring seal |
ITEM DESCRIPTION
| Item | Specification |
|---|---|
| Motorcraft® Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) | WSS-M97B51-A1 |
ITEM SPECIFICATIONS
Scheme 24
| Item | Part Number | Description |
|---|---|---|
| 1 | W503281 | Coolant inlet pipe bolts |
| 2 | 8594 | Coolant inlet pipe |
| 3 | 8255 | O-ring seal |
| 4 | W527485 | Coolant inlet pipe clamp (2 required) |
| 5 | 8B573 | Coolant inlet pipe hose |
ITEM DESCRIPTION