Engine Controls - Diagnostic Methods (except Diesel & Hybrid) (section 2) Ford Econoline E250

Overview

When following powertrain diagnostics on vehicles with on board diagnostic (OBD), the system may be checked by an off-board tester referred to as a scan tool. This service information contains information for carrying out diagnostics with a scan tool. A scan tool has certain generic capabilities that are standard across the automotive industry in the United States and Canada. All functions are selected from a menu. Refer to the instruction manual provided by the tool manufacturer.

Diagnostic Tools

Below is an equipment list with corresponding part numbers

REQUIRED EQUIPMENT

1. Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool with functionality described under Scan Tool Setup and Functionality.
2. Rotunda Smoke Machine, Fuel Evaporative Emission System Tester 218-00001 (522) or equivalent.

RECOMMENDED EQUIPMENT

1. Rotunda Vacuum/Pressure Tester 164-R0253 or equivalent. Range 0-101.3 kPa (0-30 in-Hg.) Resolution 3.4 kPa (1 in-Hg.)
2. Fuel Pressure Test Kit 310-D009 (D95L-7211A) or equivalent.
3. Fuel Pressure Test Adapter 310-180 or equivalent.
4. Digital Multimeter (DMM) FLU77-4 or equivalent.
5. Adjustable Ignition Spark Tester THX458 or equivalent.
6. Non-powered test lamp.
7. Fuel Pressure T Adapter (5/16") 310-D251 or equivalent

Scan Tool Setup And Functionality

Connect the scan tool to the data link connector (DLC) for communication with the vehicle.

The DLC is located on the driver side of the vehicle under the steering column. It is attached to the instrument panel and accessible from the driver seat.

The DLC is rectangular in design and capable of accommodating up to 16 terminals. The connector has keying features to allow easy connection.

The required scan tool functions are described below

1. monitor, record, and playback of parameter identification (PID)
2. freeze frame PID data
3. diagnostic test modes; self-test, clear diagnostic trouble codes (DTCs)
4. output state control (OSC)
5. output test mode (OTM)
6. resetting keep alive memory (KAM)
7. diagnostic monitoring test results (mode 6) for on board diagnostic (OBD) monitors
8. on board system readiness (OBD monitor completion status)

Some of these functions are described in this service information. Refer to the scan tool manufacturer's instruction manual for specific information on scan tool setup and operation.

International Standards Organization (ISO) 14229 DTC Descriptions

The ISO 14229 DTC is a set of common requirements for diagnostic systems. The scan tool displays a failure type and a status type with the DTC. The types display additional information on the scan tool for the condition that set the DTC. For a list of failure type descriptions, refer to POWERTRAIN CONTROL SOFTWARE , International Standards Organization (ISO) 14229 Diagnostic Trouble Code (DTC) Descriptions.

Vehicle Check And Preparation

Before using the scan tool to carry out any test, refer to the important Safety Notice and the necessary visual checks listed below.

Visual Checks

1. Inspect the air cleaner and inlet duct.
2. Check all engine vacuum hoses for damage, leaks, cracks, kinks, and proper routing.
3. Check the electronic engine control (EEC) system wiring harness for proper connections, bent or broken pins, corrosion, loose wires, and proper routing.
4. Check the powertrain control module (PCM), sensors, and actuators for physical damage.
5. Check the engine coolant for proper level and mixture.
6. Check the transmission fluid level and quality.
7. Make all necessary repairs before continuing with the quick test. For additional information, refer to «QUICK TEST DESCRIPTION»(/ford/econoline-e250/2012-2013/remont/testing-diagnostics/#engine-controls-diagnostic-methods-except-diesel-hybrid-section-2) .

Vehicle Preparation

1. Carry out all safety steps required to start and run vehicle tests. Apply the parking brake, place the gear selector lever firmly into the PARK position on automatic transmission vehicles or NEUTRAL on manual transmission vehicles, and block the drive wheels.
2. Turn off all electrical loads such as radios, lamps, A/C, blower, and fans.
3. Start the engine (if the engine runs) and bring it up to the normal operating temperature before running the quick test.

Quick Test

The quick test is divided into 3 specialized tests

1. Key On Engine Off (KOEO) On Demand Self-Test
2. Key On Engine Running (KOER) On Demand Self-Test
3. Continuous Memory Self-Test

The quick test checks the integrity and function of the electronic engine control (EEC) system and outputs the test results when requested by the scan tool. The quick test also provides a quick check of the powertrain control system, and is usually carried out at the start of each diagnostic procedure with all accessories off. The quick test is also carried out at the end of most pinpoint tests for verification of the repair and to make sure no other concerns are incurred while repairing a previous concern. A system pass is displayed when no diagnostic trouble codes (DTCs) are output and a scan tool communication error does not exist. System pass means that hardware monitored by the powertrain control module (PCM) is functioning within the normal operating limits. Only a system pass, a DTC, or an incomplete on board diagnostic (OBD) drive cycle is displayed.

For applications that use a stand-alone transmission control module (TCM) the PCM does not output TCM DTCs. For TCM self-test and diagnostics, refer to the appropriate Automatic Transaxle/Transmission article.

Key ON Engine OFF (KOEO) On Demand Self-Test

The KOEO on demand self-test is a functional test of the PCM carried out on demand with the ignition ON and the engine OFF. This test carries out checks on certain sensor and actuator circuits. A concern must be present at the time of testing for the KOEO self-test to detect the concern. When a concern is detected, a DTC is output on the data link at the end of the test as requested by the scan tool.

Key ON Engine Running (KOER) On Demand Self-Test

The KOER on demand self-test is a functional test of the PCM carried out on demand with the ignition ON, the engine running and the vehicle stopped. A check of certain inputs and outputs is made during operating conditions and at a normal operating temperature. The brake pedal position, transmission control, and the power steering tests are part of the KOER on demand self-test and must be carried out during this operation if applicable. These are described below. A concern must be present at the time of testing for the KOER on demand self-test to detect the concern. When a concern is detected, a DTC is output on the data link at the end of the test as requested by the scan tool.

Brake Pedal Position (BPP) Test

The BPP test checks the ability of the EEC system to detect a change of state in the BPP switch. The brake pedal is briefly applied and released on all vehicles equipped with a BPP input. This is done during a KOER on demand self-test.

Power Steering Pressure (PSP) Test

The PSP test checks the ability of the EEC system to detect a change in the power steering system fluid pressure. The steering wheel is briefly turned at least 1/4 of a revolution on vehicles equipped with a PSP switch or sensor. This is done during a KOER on demand self-test.

Transmission Control Switch (TCS) Test

The TCS test checks the ability of the EEC system to detect a change of state in the TCS. The switch is briefly cycled on all vehicles equipped with a TCS input. This is done during a KOER on demand self-test.

Continuous Memory Self-Test

The continuous memory self-test is a functional test of the PCM carried out under any condition (engine running or OFF) with the ignition ON. Unlike the KOEO and KOER self-tests, which can only be activated on demand, the continuous memory self-test is always active. A concern does not need to be present when accessing continuous memory self-test DTCs, making the test valuable when diagnosing intermittent concerns. The vehicle may need to be driven or the OBD drive cycle completed to allow the PCM to detect a concern. Refer to ON BOARD DIAGNOSTIC (OBD) DRIVE CYCLE for more information. When a concern is stored in memory, a DTC is output on the data link when requested by the scan tool.

There are two types of continuous DTCs. The first type is an emission related code which illuminates the malfunction indicator lamp (MIL) in the instrument cluster. The second is a non-emission related, non-MIL DTC which does not illuminate the instrument cluster indicator.

For emission related MIL DTCs, the PCM stores the DTC in continuous memory when a concern is detected for the first time. At this point the DTC does not illuminate the MIL and is considered a pending code. The purpose of pending codes is to assist in repair verification by reporting a pending DTC after one drive cycle. If the same concern is detected after the next drive cycle, the emission related MIL DTC illuminates the MIL and sets both a confirmed MIL DTC and a permanent DTC. The MIL remains illuminated even if the concern is intermittent. A permanent DTC is stored until three consecutive passing drive cycles have been completed after a repair and the MIL turns off, or after a request to clear DTCs has been made using the scan tool and the next monitoring cycle has completed and passed for that DTC.

Confirmed emission related MIL DTCs and any non-emission related, non-MIL DTCs are erased approximately 40 vehicle warm-up cycles after the concern was last detected, or if the DTCs are cleared by the scan tool.

Pending emission related MIL DTCs that never detect a concern on a second consecutive drive cycle (and never illuminate the MIL) are not stored in memory for any number of vehicle warm-up cycles; they are immediately cleared when the next monitoring cycle has completed and passed for that DTC, or until a request to clear DTCs has been made by the scan tool.

Any scan tool that meets OBD requirements can access the continuous memory to retrieve emission related MIL DTCs. However, not all scan tools access pending and non-emission related, non-MIL DTCs in the same way.

During most diagnostic procedures in this service information, it is required that all DTCs be retrieved and cleared. Permanent DTCs cannot be directly cleared by the scan tool. When a scan tool clears DTCs, pending and confirmed DTCs are immediately cleared. Permanent DTCs will not clear until the next monitoring cycle has completed and passed for that DTC. For additional information, refer to POWERTRAIN CONTROL SOFTWARE , Permanent Diagnostic Trouble Code (DTC).

Description

All on board diagnostic (OBD) scan tools support the clearing of continuous DTCs and resetting of emission monitors information in the PCM.

The clearing of the continuous DTCs allows the scan tool to command the PCM to clear and reset all emission related diagnostic information. On some vehicles, DTC P1000 is stored in the PCM until all the OBD system monitors or components have been tested to satisfy a drive cycle without any other concerns occurring. For more information about a drive cycle, refer to ON BOARD DIAGNOSTIC (OBD) DRIVE CYCLE .

The following events occur when the continuous DTCs and the emission monitors information is cleared from the PCM

1. the number of DTCs is reset
2. the DTCs are cleared (on vehicles with permanent DTCs, additional vehicle operation is required to complete and pass the appropriate monitors to complete the clearing of permanent DTCs)
3. the freeze frame data is cleared
4. the diagnostic monitoring test results are reset
5. the status of the OBD system monitors is reset

Resetting the KAM returns the powertrain control module (PCM) memory to its default setting. Adaptive learning contents such as adaptive airflow, idle speed, refueling event, and fuel trim are included. Clearing the continuous diagnostic trouble codes (DTCs) and resetting the emission monitors information in the PCM, is part of a KAM reset. Refer to CLEAR THE CONTINUOUS DIAGNOSTIC TROUBLE CODES (DTCS) AND RESET THE EMISSION MONITORS INFORMATION IN THE POWERTRAIN CONTROL MODULE (PCM) . Both can be useful in post-repair testing.

After the KAM has been reset, the vehicle may exhibit certain driveability concerns. It is necessary to allow the engine to idle at normal operating temperature with the A/C off for 2 minutes. Then drive the vehicle to allow the PCM to learn the values for optimum driveability and performance.

This function may not be supported by all scan tools. Refer to the scan tool manufacturer's instruction manual.

If an error message is received or the scan tool does not support this function, disconnecting the battery ground cable for a minimum of 5 minutes may be used as an alternative procedure on some vehicles.

All on board diagnostic (OBD) scan tools display the OSR test. The OSR displays the supported monitors on the vehicle and the status of all monitors (complete or not complete) at that time. Fuel, misfire, and comprehensive component monitors (CCMs) run continuously and always display a YES status. Clearing the continuous diagnostic trouble codes (DTCs) and resetting the emission monitors information in the powertrain control module (PCM), or resetting the keep alive memory (KAM) causes the non-continuous monitors to change to a NO status.

A detailed description of completing the OBD monitors is found in this service information. Refer to ON BOARD DIAGNOSTIC (OBD) DRIVE CYCLE .

The OSC aids in diagnosing output actuators associated with the powertrain control module (PCM) for the engine. This mode allows the technician to command the individual actuator state. For example, the output can be enabled or disabled, the duty cycle or the angle of the output can be increased or decreased. The OSC helps test the electrical, hydraulic or mechanical components of the vehicle. This function is supported by the vehicle strategy but may not be present on all vehicles or available on all scan tools.

Retrieve the continuous diagnostic trouble codes (DTCs) and carry out a key ON, engine OFF (KOEO) and key ON, engine running (KOER) on demand self-test before using any OSC. Any DTCs related to the transmission range (TR) sensor, output shaft speed (OSS) sensor or the vehicle speed sensor (VSS) must be fixed or the PCM does not allow the OSC to operate.

Each OSC function has a unique set of vehicle operating requirements the technician is required to meet before operating the OSC. If the vehicle requirements are not met while commanding the OSC value, an error message appears. When the error message is received, OSC is canceled.

To confirm the scan tool sent the OSC value and the PCM has accepted the OSC substitution, a corresponding parameter identification (PID) for each OSC parameter must be monitored.

One Touch Integrated Start System

Some vehicles are equipped with one touch integrated start system. It may be necessary to disable the one touch integrated start system to carry out diagnostic procedures that require extended cranking. Connect the scan tool, access the PCM and select the one touch integrated start system control PID to disable the system.

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY .

The OTM aids in diagnosing output actuators associated with the powertrain control module (PCM). This mode allows the technician to energize and de-energize most of the system output actuators on command. When entering OTM, the outputs can be turned off and on without activating the fan control. The low and high speed fan controls may be turned on separately without energizing the other outputs. This function is supported by each vehicle strategy and may not be available on all scan tools.

As a safety precaution, OTM defaults to the off state after 10 minutes, and the fuel pump off state after approximately 7-10 seconds. OTM also turns off after the vehicle is started or after cycling the ignition OFF, then ON.

The PID mode allows access to powertrain control module (PCM) information. This includes analog and digital signal inputs and outputs along with calculated values and the system status. There are two types of PID lists available and both are used throughout this service information. The first is the generic (J1979) OBD PID list. This is a standard set of PIDs that all scan tools must be able to access. The second is a Ford specific (J2190) list which can be accessed by an appropriate scan tool. When accessing any of these PIDs, the values are continuously updated. The generic or Ford PID list provides definitions and values in appropriate units. For more information, refer to the Society of Automotive Engineers (SAE) document J2205.

Generic OBD PID List

An X in the Freeze Frame column denotes both a mode 1 and mode 2 PID (real time and freeze frame).

Ford PID List

Note. This is not a complete list of Ford PIDs available. This is a list of Ford PIDs in this service information.

OBDII Freeze Frame Data

Freeze frame data allows access to emission related values from specific generic parameter identification (PID). These values are stored when an emission related diagnostic trouble code (DTC) is stored in continuous memory. This provides a snapshot of the conditions that were present when the DTC was stored. Once one set of freeze frame data is stored, this data remains in memory even if another emission related DTC is stored, with the exception of misfire or fuel system DTCs. Once freeze frame data for a misfire or fuel system DTC is stored it overwrites any previous data, and freeze frame data is no longer overwritten. When a DTC associated with the freeze frame data is erased or the DTCs are cleared, new freeze frame data can be stored again. In the event of multiple emission related DTCs in memory, always note the DTC for the freeze frame data.

FREEZE FRAME DATA REFERENCE CHART

Some unique PIDs are stored in the keep alive memory (KAM) of the powertrain control module (PCM) to help in diagnosing the root cause of misfires. These PIDs are collectively called misfire freeze frame (MFF) data. These parameters are separate from the generic freeze frame data stored for every MIL code and are used for misfire diagnosis only. The MFF data could be more useful for misfire diagnosis than the generic freeze frame data. It is captured at the time of the highest misfire rate, not when the DTC is stored at the end of a 200 or 1, 000 revolution block (generic freeze frame data for misfire can be stored minutes after the misfire actually occurred).

The MFF PIDs are supported on all vehicles, but may not be available on all scan tools because enhanced PID access may vary by scan tool manufacturer.

MISFIRE FREEZE FRAME PIDS REFERENCE CHART

Manufacturer Specific Freeze Frame

The manufacturer specification freeze frame data is DTC snapshot data that allows a manufacturer to store vehicle condition information when a DTC sets. This is similar to the OBDII freeze frame functionality that already exists in the PCM. The manufacturer defines the snapshot data to provide the conditions at the time when a fault occurred. Each snapshot is about 40 - 50 PIDs with up to 5 snapshots available for up to 5 different DTCs. The PCM reports the most recent fault conditions for the DTC, and refreshes a maximum of once per operation cycle.

MANUFACTURER SPECIFIC FREEZE FRAME PIDS REFERENCE CHART

The flash EEPROM is contained in an integrated circuit internal to the powertrain control module (PCM). The flash EEPROM contains the vehicle strategy including calibration information specific to the vehicle, and is capable of being programmed or flashed repeatedly.

As part of the calibration there is an area referred to as the vehicle identification (VID) block. The VID block is programmed when installing a new PCM as described under Programming the VID Block for a Replacement PCM. Failure to carry out this procedure may generate DTC P1635 or P1639. The VID block in an existing PCM can also be programmed to accommodate various hardware or parameter changes made to the vehicle since production. Failure to carry out this procedure correctly may generate diagnostic trouble code (DTC) P1635, Tire or Axle Ratio out of Acceptable Range. An incorrect tire or axle ratio is one of the main causes for DTC P1635. This is described under Making Changes to the VID Block and also under Making Changes to the PCM Calibration. The VID block contains many items used by the strategy for a variety of functions. Some of these items include the vehicle identification number (VIN), octane adjust, fuel octane, fuel type, vehicle speed limit, tire size, axle ratio, the presence of speed control, and 4 wheel drive electronic shift on the fly (ESOF) versus manual shift on the fly (MSOF). Only items applicable to the vehicle hardware and supported by the VID block are displayed on the scan tool.

When changing items in the VID block, the strategy places range limits on certain items such as tire and axle ratio. The number of times the VID block may be reconfigured is limited. When this limit is reached, the scan tool displays a message indicating the need to flash the PCM again to reset the VID block.

For Fiesta, the instrument panel cluster (IPC) communicates the VIN to the PCM. When a new PCM is installed, the PCM obtains the VIN the first time the ignition is turned to the ON position. If there is a concern with the VIN not being received or being invalid, DTC P0630 is set.

On some vehicles, the VIN, tire size, axle ratio, and cruise control configuration are communicated to the PCM from the body control module (BCM). If a new PCM is installed, the new PCM obtains this data the first time the ignition is turned to the ON position. If the data is not received, DTCs U0140 and U0422 set and DTC P0630 may set. If the data is received but the values are invalid or not configured, DTC U0422 sets and DTC P0630 may set. If the data received is valid but the proper learning command has not been received from the diagnostic tool, DTC P160A sets. There are associated PIDs to indicate the status of each data item.

On vehicles equipped with permanent DTC reporting capabilities, neutral profile correction should be learned after a PCM replacement in order to activate the misfire monitor. This is accomplished using the Misfire Monitor Neutral Profile Learn function on the scan tool.

Programming can be carried out by a local Ford dealer or any non-Ford facility. Refer to the scan tool manufacturer's instruction manual for details.

Neutral Profile Correction - Fiesta

In order for the misfire detection system to function correctly, any mechanical inaccuracies in the crankshaft position (CKP) sensor must be learned by the PCM. Neutral profile should be relearned any time the PCM, CKP sensor or the crankshaft pulse wheel is replaced or major engine repairs have been completed.

Misfire detection is active before profile learning has been completed using default thresholds. When neutral profile has been learned the vehicle specific thresholds are then used.

Neutral profile correction is learned on the road by decelerating with deceleration fuel shut off (DFSO) active. Profile correction is continuous throughout the lifetime of the vehicle, whenever the learning conditions are met adaptation takes place. The neutral profile correction can only be completed using the OBD Drive Cycle. For additional information, refer to the ON BOARD DIAGNOSTIC (OBD) DRIVE CYCLE .

Neutral Profile Correction - All Others

In order for the misfire detection system to function correctly, any mechanical inaccuracies in the crankshaft position (CKP) sensor must be learned by the PCM. This information is stored in non-volatile memory (NVM) in the PCM. It is not cleared when the keep alive memory (KAM) is reset.

Neutral profile learning is accomplished using the scan tool any time a PCM is replaced. It should also be relearned any time the CKP sensor or the crankshaft pulse wheel is replaced or major engine repairs have been completed.

To determine if the neutral profile learning has been completed, check the MP_LRN parameter identification (PID) using the scan tool. The PID should read YES if the neutral profile learning has been completed. If the PID reads NO, complete the neutral profile learning prior to diagnosing any misfire DTCs.

Programming the VID Block for a Replacement PCM

The VID block on a replacement PCM is blank and requires programming. There are two procedures available. The first is an automatic data transfer from the old PCM to the new PCM, the second is manual data entry into the new PCM.

Automatic data transfer is carried out if the old PCM is capable of communicating. This is done by using a scan tool to retrieve data from the old PCM before removing it from the vehicle. The stored data can be downloaded to the new PCM after it has been installed.

For Fiesta, the instrument panel cluster (IPC) communicates the vehicle identification number (VIN) to the PCM. When a new PCM is installed, the PCM obtains the VIN the first time the ignition is turned to the ON position. If there is a concern with the VIN not being received or being invalid, DTC P0630 is set.

On some vehicles, the VIN, tire size, axle ratio, and cruise control configuration are communicated to the PCM from the body control module (BCM). If a new PCM is installed, the new PCM obtains this data the first time the ignition is turned to the ON position. If the data is not received DTCs U0140 and U0422 set and DTC P0630 may set. If the data is received but the values are invalid or not configured, DTC U0422 sets and DTC P0630 may set. If the data received is valid but the proper learning command has not been received from the diagnostic tool, DTC P160A sets. There are associated PIDs to indicate the status of each data item.

Carry out manual data entry if the old PCM is damaged or incapable of communicating. Remove and install a new PCM. Using a compatible scan tool, select and carry out the module/parameter programming, referring to the scan tool manufacturer's instruction manual. Make certain that all parameters are included. Failure to correctly program tire size in revolutions per mile, (rev/mile equals 63, 360 divided by the tire circumference in inches), axle ratio, 4x4 or 4x2, or MSOF and ESOF may result in DTCs P1635 and P1639. You may be instructed to contact the As-Built Data Center for the information needed to manually update the VID block with the scan tool. Contact the center only if the old PCM cannot be used or the data is corrupt. For Ford and Lincoln technicians, contact your National Hotline or the Professional Technician Society (PTS) web site for As-Built data listed under the Service Publications Index. Non-Ford technicians use the Motorcraft® web site at www.motorcraft.com. From the Motorcraft® home page, use the search function to find the Module Programming or As-Built Data.

For Ford and Lincoln technicians, check the Programmable Module Installation link on the PTS web site for quick Programmable Module data information by vehicle.

Making Changes to the VID Block

A programmed PCM may require changes to be made to certain VID information to accommodate the vehicle hardware. Refer to Module Reprogramming on the scan tool.

Making Changes to the PCM Calibration

At certain times, the EEPROM needs to be completely reprogrammed. This is due to changes made to the strategy or calibration after production or the need to reset the VID block because it has reached its limit. Refer to PCM or Module Reprogramming on the scan tool.

Diagnostic Monitoring Test Results Mode 6

Mode 6 allows access to the results of on board diagnostic (OBD) monitor diagnostic test results. The test values are stored at the time of the particular monitor completion. Refer to mode 6 on the scan tool for test information.

Description of On Board Diagnostic (OBD) Drive Cycle - Fiesta

The following procedure is designed to execute and complete the OBD monitors. To complete a specific monitor for repair verification, follow steps 1 through 4, then continue with the step described by the appropriate monitor found under the OBD Monitor Exercised column. For the evaporative emissions (EVAP) monitor to run, the ambient air temperature must be between 3.75 to 40°C (38.8 to 104°F), and the altitude below 2, 438 meters (8, 000 feet).

Use a scan tool to carry out the OBD drive cycle. Refer to the scan tool manufacturer's instruction manual for each described function.

A detailed description for clearing the diagnostic trouble codes (DTCs) is found in this service information. Refer to CLEAR THE CONTINUOUS DIAGNOSTIC TROUBLE CODES (DTCS) AND RESET THE EMISSION MONITORS INFORMATION IN THE POWERTRAIN CONTROL MODULE (PCM) .

Drive Cycle Recommendations

1. Most OBD monitors complete more readily using a steady foot driving style during cruise or acceleration modes. Operating the throttle in a smooth fashion minimizes the time required for monitor completion.
2. The fuel tank level should be between 1/2 and 3/4 full with 3/4 full being the most desirable.

For best results, follow each of the following steps as accurately as possible

Description of On Board Diagnostic (OBD) Drive Cycle - All Others

The following procedure is designed to execute and complete the OBD monitors. To complete a specific monitor for repair verification, follow steps 1 through 4 , then continue with the step described by the appropriate monitor found under the OBD Monitor Exercised column. For the EVAP monitor to run, the ambient air temperature must be between 4.4 to 37.8°C (40 to 100°F), and the altitude below 2, 438 meters (8, 000 feet). If the OBD monitors must be completed in these conditions, the powertrain control module (PCM) must detect them once (twice on some applications) before the EVAP monitor can be bypassed and OBD monitors readied. The EVAP bypassing procedure is described in the following drive cycle.

Use a scan tool to carry out the OBD drive cycle. Refer to the scan tool manufacturer's instruction manual for each described function.

A detailed description for clearing the diagnostic trouble codes (DTCs) is found in this service information. Refer to CLEAR THE CONTINUOUS DIAGNOSTIC TROUBLE CODES (DTCS) AND RESET THE EMISSION MONITORS INFORMATION IN THE POWERTRAIN CONTROL MODULE (PCM) .

1. Most OBD monitors complete more readily using a steady foot driving style during cruise or acceleration modes. Operating the throttle in a smooth fashion minimizes the time required for monitor completion.
2. The fuel tank level should be between 1/2 and 3/4 full with 3/4 full being the most desirable.
3. The evaporative monitor can operate only during the first 30 minutes of engine operation. When executing the procedure for this monitor, stay in part throttle mode and drive in a smooth fashion to minimize fuel slosh.
4. When bypassing the EVAP engine soak times, the PCM must remain powered (ignition ON) after clearing the continuous DTCs and relearning emission diagnostic information.

For best results, follow each of the following steps as accurately as possible

Intermittent Diagnostic Techniques

Intermittent diagnostic techniques help find and isolate the root cause of intermittent concerns associated with the electronic engine control (EEC) system. The information is organized to help find the concern and carry out the repair. The process of finding and isolating an intermittent concern starts with recreating a fault symptom, accumulating powertrain control module (PCM) data, and comparing that data to typical values, then analyzing the results. Refer to the scan tool manufacturer's instruction manual for the functions described below.

Before proceeding, be sure that

1. Customary mechanical system tests and inspections do not reveal a concern. Mechanical component conditions can make a PCM system react abnormally.
2. Technical Service Bulletins (TSBs) and On-line Automotive Service Information System (OASIS) messages, if available, are reviewed.
3. Quick Test and associated diagnostic subroutines have been completed without finding a concern, and the symptom is still present.

Recreating the Fault

Recreating the concern is the first step in isolating the cause of the intermittent symptom. A thorough investigation should start with the customer information worksheet . If freeze frame data is available, it may help in recreating the conditions at the time of a malfunction indicator lamp diagnostic trouble code (MIL DTC). Listed below are some of the conditions for recreating the concern

CONDITIONS TO RECREATE FAULT

Accumulating PCM Data

PCM data can be accumulated in a number of ways. This includes circuit measurements with a digital multimeter (DMM) or scan tool parameter identification (PID) data. Acquisition of PCM PID data using a scan tool is one of the easiest ways to gather information. Gather as much data as possible when the concern is occurring to prevent improper diagnosis. Data should be accumulated during different operating conditions and based on the customer description of the intermittent concern. Compare this data with the known good data values. Refer to TYPICAL DIAGNOSTIC REFERENCE VALUES . This requires recording data in four conditions for comparison: 1) KOEO, 2) Hot Idle, 3) 48 km/h (30 mph), and 4) 89 km/h (55 mph).

Peripheral Inputs

Some signals may require certain peripherals or auxiliary tools for diagnosis. In some cases, these devices can be inserted into the measurement jacks of the scan tool or DMM. For example, connecting an electronic fuel pressure gauge to monitor and record the fuel pressure voltage reading and capturing the data would help find the fault.

Comparing PCM Data

After the PCM values are acquired, it is necessary to determine the concern area. This typically requires the comparison of the actual values from the vehicle to the typical values from REFERENCE VALUES . Refer to TYPICAL DIAGNOSTIC REFERENCE VALUES . The charts apply to different vehicle applications (engine, model, transmission).

Analyzing PCM Data

Look for abnormal events or values that are clearly incorrect. Inspect the signals for abrupt or unexpected changes. For example, during a steady cruise most of the sensor values should be relatively stable. Sensors such as throttle position (TP) and mass airflow (MAF), as well as an RPM that changes abruptly when the vehicle is traveling at a constant speed, are clues to a possible concern area.

Look for an agreement in related signals. For example, if the APP1, APP2, or APP3 changes during acceleration, a corresponding change should occur in RPM and SPARK ADV PID.

Make sure the signals act in proper sequence. An increase in RPM after the TP1 and TP2 increases is expected. If the RPM increases without a TP1 and TP2 change, a concern may exist.

The PID values are not always captured from the same execution loop. Depending on the number of PIDs acquired, the sample rate may be 60 ms or longer. For example, the ETC_ACT reading will always lag behind the ETC_DSD reading due to the physical time to move the throttle plate. This is an expected difference between ETC_ACT and ETC_DSD during these events.

Scroll through the PID data while analyzing the information. Look for sudden drops or spikes in the values.

Adaptive Fuel Diagnostic Trouble Code (DTC) Diagnostic Techniques

The Adaptive Fuel DTC Diagnostic Techniques help isolate the root cause of the adaptive fuel concern. Before proceeding, attempt to verify if any driveability concerns are present. These diagnostic aids are meant as a supplement to the pinpoint test steps in PINPOINT TESTS -- GASOLINE MODELS . For a description of fuel trim, refer to POWERTRAIN CONTROL SOFTWARE , Fuel Trim.

Obtain Freeze Frame Data

Freeze frame data is helpful in duplicating and diagnosing adaptive fuel concerns. The data (a snapshot of certain PID values recorded at the time the DTC is stored in continuous memory) is helpful to determine how the vehicle was being driven when the concern occurred, and is especially useful on intermittent concerns. Freeze frame data, in many cases, helps isolate possible areas of concern as well as rule out others. Refer to FREEZE FRAME DATA for a more detailed description of this data.

Using the LONGFT1 and LONGFT2 (Dual Bank Engines) PIDs

The LONGFT1 and LONGFT2 PIDs are useful for diagnosing fuel trim concerns. A negative PID value indicates fuel is being reduced to compensate for a rich condition. A positive PID value indicates fuel is being increased to compensate for a lean condition. It is important to know there is a separate LONGFT value used for each RPM and load point of engine operation. When viewing the LONGFT1 and LONGFT2 PIDs, the values may change a great deal as the engine is operating at different RPM and load points. This is because the fuel system may have learned corrections for fuel delivery concerns that can change as a function of engine RPM and load. The LONGFT1 and LONGFT2 PIDs display the fuel trim currently being used at that RPM and load point. Observing the changes in LONGFT1 and LONGFT2 can help when diagnosing fuel system concerns. For example

1. A contaminated mass airflow (MAF) sensor results in matching LONGFT1 and LONGFT2 correction values that are negative at idle (reducing fuel), but positive (adding fuel) at higher RPM and loads.
2. LONGFT1 values that differ greatly from LONGFT2 values rule out concerns that are common for both banks (for example, fuel pressure concerns, MAF sensor, etc. can be ruled out).
3. Vacuum leaks result in large rich corrections (positive LONGFT1 and LONGFT2 values) at idle, but little or no correction at higher RPM and loads.
4. A plugged fuel filter results in no correction at idle, but large rich corrections (positive LONGFT1 and LONGFT2 values) at high RPM and load.

Resetting Long Term Fuel Trims

Long term fuel trim corrections are reset by resetting the keep alive memory (KAM). Refer to RESETTING THE KEEP ALIVE MEMORY (KAM) . After making a fuel system repair, reset the KAM. For example, if dirty or plugged injectors cause the engine to run lean and generate rich long term corrections, installing new injectors and not resetting the KAM causes the engine to run very rich. The rich correction eventually leans out during closed loop operation, but the vehicle may have poor driveability and high carbon monoxide (CO) emissions while it is learning.

DTCs P0171 and P0174 System Too Lean Diagnostic Aids

Note. If the system is lean at certain conditions, then the LONGFT PID would be a positive value at those conditions, indicating that increased fuel is needed.

The ability to identify the type of lean condition causing the concern is crucial to a correct diagnosis.

Air Measurement System

With this condition, the engine runs rich or lean of stoichiometry (14.7:1 air/fuel ratio) if the powertrain control module (PCM) is not able to compensate enough to correct for the condition. One possibility is the mass of air entering the engine is actually greater than what the MAF sensor is indicating to the PCM. For example, with a contaminated MAF sensor, the engine runs lean at higher RPM because the PCM delivers fuel for less air than is actually entering the engine. Example

1. The MAF sensor measurement is inaccurate due to a corroded connector, contaminated or dirty connector. A contaminated MAF sensor typically results in a rich system at low airflows (PCM reduces fuel) and a lean system at high airflows (PCM increases fuel).

Vacuum Leaks and Unmetered Air

With this condition, the engine may actually run lean of stoichiometry (14.7:1 air/fuel ratio) if the PCM is not able to compensate enough to correct for the condition. This condition can be caused by unmetered air entering the engine or a MAF sensor concern. In this situation, the volume of air entering the engine is actually greater than what the MAF sensor is indicating to the PCM. Vacuum leaks normally are most apparent when high manifold vacuum is present (for example, during idle or light throttle). If freeze frame data indicates the fault occurred at idle, a check for vacuum leaks and unmetered air might be the best starting point.

For example, loose, leaking or disconnected vacuum lines, intake manifold gaskets or O-rings, throttle body gaskets, brake booster, air inlet tube, a stuck, frozen or aftermarket positive crankcase ventilation (PCV) valve, and unseated engine oil dipstick.

Insufficient Fueling

With this condition, the engine runs lean of stoichiometry (14.7:1 air/fuel ratio) if the PCM is not able to compensate enough to correct for the condition. This condition is caused by a fuel delivery system concern that restricts or limits the amount of fuel being delivered to the engine. This condition is normally apparent as the engine is under a heavy load and at high RPM, when a higher volume of fuel is required. If the freeze frame data indicates the concern occurs under a heavy load and at higher RPM, a check of the fuel delivery system (checking fuel pressure with engine under a load) is the best starting point. Examples of this include

1. low fuel pressure (fuel pump, fuel filter, fuel leaks, restricted fuel supply lines)
2. fuel injector concerns

Exhaust System Leaks

In this type of condition, the engine runs rich of stoichiometry (14.7:1 air/fuel ratio) because the fuel control system is adding fuel to compensate for a perceived (not actual) lean condition. This condition is caused by the heated oxygen sensor (HO2S) sensing the oxygen (air) entering the exhaust system from an external source. The PCM reacts to this exhaust leak by increasing fuel delivery. This condition causes the exhaust gas mixture from the cylinder to be rich. Examples of this include

1. exhaust system leaks upstream or near the HO2S
2. cracked/leaking HO2S boss

DTCs P0172 and P0175 System Too Rich Diagnostic Aids

Note. If the system is rich at certain conditions, then the LONGFT PID would be a negative value at that airflow, indicating that decreased fuel is needed.

System rich concerns are caused by fuel system concerns, although the MAF sensor and base engine (for example, engine oil contaminated with fuel) should also be checked.

With this condition, the engine runs rich or lean of stoichiometry (14.7:1 air/fuel ratio) if the PCM is not able to compensate enough to correct for the condition. One possibility, the MAF sensor measurement is inaccurate due to a corroded connector, contamination or dirt on the MAF sensor screen or element. A contaminated MAF sensor typically results in a rich system at low airflows (PCM reduces fuel) and a lean system at high airflows (PCM increases fuel).

Fuel System

With this condition, the engine runs rich of stoichiometry (14.7:1 air/fuel ratio), if the PCM is not able to compensate enough to correct for the condition. This situation causes a fuel delivery system that is delivering excessive fuel to the engine.

Examples of this include

1. fuel pressure regulator (mechanical returnless fuel systems) causes excessive fuel pressure (system rich at all airflows), fuel pressure is intermittent, going to pump deadhead pressure, then returning to normal after the engine is turned off and restarted.
2. fuel injector leaks (injector delivers extra fuel).
3. evaporative emission (EVAP) purge valve leak (if the canister is full of vapors, introduces extra fuel).
4. fuel rail pressure (FRP) sensor (electronic returnless fuel systems) concern causes the sensor to indicate a lower pressure than actual. The PCM commands a higher duty cycle to the fuel pump driver module (FPDM), causing high fuel pressure (system rich at all airflows).

Intake Air System

A restriction within any of the following components may be significant enough to affect the ability of the PCM adaptive fuel control.

1. air inlet tube
2. air cleaner element
3. air cleaner assembly
4. resonators
5. clean air tube

Base Engine

Engine oil contaminated with fuel can contribute to a rich running engine.

See also:
• POWERTRAIN CONTROL SOFTWARE
• TYPICAL DIAGNOSTIC REFERENCE VALUES
• REFERENCE VALUES
• PINPOINT TESTS -- GASOLINE MODELS
• QUICK TEST DESCRIPTION