Contents Section: Engine Mechanical - 5.4l (2v) -- E-Series All sections

GENERAL SPECIFICATIONS Ford Cutaway E350 Super Duty

GENERAL SPECIFICATIONS

ItemSpecification
Displacement5.4L (330 cu in)
Number of cylinders8
Bore90.2 mm (3.55 in)
Stroke105.8 mm (4.17 in)
Firing order1-3-7-2-6-5-4-8
Spark plugAGSF-22FC
Oil pressure at 2,000 rpm (engine at normal operating temperature)275.8-517.1 kPa (40-75 psi)
Compression ratio9.0:1
Engine weight (without accessory drive components and with flexplate)239 kg (528 lb)
Cylinder Head and Valve Train
Combustion chamber volume42.45-45.45 cc (2.59-2.77 cu in)
Head gasket surface flatness0.025 mm (0.001 in) in any 25 mm (1 in) x 25 mm (1 in) area; 0.05 mm (0.002 in) in any 150 mm (6 in) x 150 mm (6 in) area; 0.1 mm (0.004 in) overall
Valve arrangement (front to rear) - LHE-I-E-I-E-I-E-I
Valve arrangement (front to rear) - RHI-E-I-E-I-E-I-E
Valve guide bore diameter7.015-7.044 mm (0.2762-0.2773 in)
Valve stem diameter - intake6.975-6.995 mm (0.2746-0.2754 in)
Valve stem diameter - exhaust6.949-6.970 mm (0.2736-0.2744 in)
Valve stem-to-guide clearance - intake0.020-0.069 mm (0.0008-0.0027 in)
Valve stem-to-guide clearance - exhaust0.045-0.095 mm (0.0018-0.0037 in)
Valve head diameter - intake44.37-44.63 mm (1.7469-1.7571 in)
Valve head diameter - exhaust36.01 mm (1.4177 in)
Valve face runout0.05 mm (0.0020 in)
Valve face angle45.25-45.75 degrees
Valve seat width - intake1.3-1.5 mm (0.0512-0.0591 in)
Valve seat width - exhaust1.9-2.1 mm (0.0748-0.0827 in)
Valve seat runout (T.I.R.)0.025 mm (0.0010 in)
Valve seat angle45.50 degrees
Valve spring free length53.37 mm (2.10 in)
Valve spring squareness2.0 degrees
Valve spring compression pressure720-800 N (161.862-179.847 lb) @ 28.02 mm (1.10 in)
Valve spring installed height42.3-42.9 mm (1.6654-1.6890 in)
Valve spring installed pressure - valve open760 N @ 28.80 mm (170.855 lb @ 1.1339 in)
Valve spring installed pressure - valve closed302 N @ 42.56 mm (67.8923 lb @ 1.6756 in)
Roller follower ratio1.75:1
Hydraulic Lash Adjuster
Diameter15.988-16.000 mm (0.6295-0.6299 in)
Clearance-to-bore0.018-0.069 mm (0.0007-0.0027 in)
Service limit0.016 mm (0.0006 in)
Hydraulic leakdown rate5-25 seconds (1)
Collapsed lash adjuster gap0.085-0.450 mm (0.0335-0.0177 in)
Camshaft
Theoretical valve lift @ 0 lash - intake12.02 mm (0.4732 in)
Theoretical valve lift @ 0 lash - exhaust12.67 mm (0.4988 in)
Lobe lift - intake7.1104 mm (0.2799 in)
Lobe lift - exhaust7.4979 mm (0.2952 in)
Allowable lobe lift loss0
Journal diameter26.936-26.962 mm (1.0605-1.0615 in)
Camshaft journal bore inside diameter (cap assembled)26.987-27.012 mm (1.0625-1.0635 in)
Camshaft journal-to-bearing clearance0.025-0.076 mm (0.0010-0.0030 in)
Runout (2)0.03 mm (0.0012 in)
End play0.027-0.190 mm (0.001-0.007 in)
Cylinder Block
Cylinder bore diameter - grade 190.200-90.210 mm (3.5512-3.5516 in)
Cylinder bore diameter - grade 290.210-90.220 mm (3.5516-3.5520 in)
Cylinder bore diameter - grade 390.220-90.230 mm (3.5520-3.5524 in)
Cylinder bore maximum taper0.006 mm (0.00023 in)
Cylinder bore maximum out-of-round0.020 mm (0.00079 in)
Head gasket surface flatness0.03 mm (0.001 in) in any 40 mm (1.5 in) x 40 mm (1.5 in) area; 0.05 mm (0.002 in) in any 150 mm (6 in) x 150 mm (6 in) area; 0.15 mm (0.006 in) overall
Main bearing bore inside diameter72.400-72.424 mm (2.850-2.851 in)
Cylinder bore diameter - surface finish (RMS)0.2-0.6 microns
Crankshaft
Main bearing journal diameter67.482-67.504 mm (2.6568-2.6576 in)
Main bearing journal maximum taper (straightness)0.004 mm (0.0002 in)
Main bearing journal maximum out-of-round0.0075 mm (0.0003 in) between cross sections
Main bearing journal-to-cylinder block clearance0.024-0.048 mm (0.0009-0.0019 in)
Connecting rod journal diameter52.983-53.003 mm (2.0859-2.0867 in)
Connecting rod journal maximum taper0.004 mm (0.0002 in)
Connecting rod journal maximum out-of-round0.0075 mm (0.0003 in) between cross sections
Crankshaft maximum end play0.075-0.377 mm (0.0030-0.0148 in)
Piston and Connecting Rod
Piston diameter - grade 1 (at right angle to pin bore)90.165-90.175 mm (3.5498-3.5502 in)
Piston diameter - grade 2 (at right angle to pin bore)90.175-90.185 mm (3.5502-3.5506 in)
Piston diameter - grade 3 (at right angle to pin bore)90.185-90.195 mm (3.5506-3.5510 in)
Piston-to-cylinder bore clearance (at grade size)0.25-0.045 mm (0.0010-0.0018 in)
Piston ring end gap - top0.15-0.30 mm (0.0006-0.0012 in)
Piston ring end gap - intermediate0.25-0.50 mm (0.0098-0.0197 in)
Piston ring end gap - oil control0.15-0.65 mm (0.0059-0.0256 in)
Piston ring groove width - top1.53-1.55 mm (0.0602-0.0610 in)
Piston ring groove width - intermediate1.52-1.54 mm (0.0598-0.0606 in)
Piston ring groove width - oil control3.030-3.050 mm (0.1193-0.1201 in)
Piston ring width - top and intermediate1.47-1.50 mm (0.0579-0.0591 in)
Piston ring-to-groove clearance - top0.03-0.08 mm (0.0012-0.0032 in)
Piston ring-to-groove clearance - intermediate0.02-0.07 mm (0.0007-0.0028 in)
Piston pin bore diameter22.008-22.014 mm (0.8665-0.8667 in)
Piston pin diameter22.001-22.003 mm (0.8662-0.8663 in)
Piston pin length61.601-62.030 mm (2.425-2.442 in)
Piston pin-to-piston fit (clearance)0.005-0.013 mm (0.0002-0.0005 in)
Connecting rod-to-pin clearance0.009-0.023 mm (0.0004-0.0009 in)
Connecting rod pin bore diameter22.012-22.024 mm (0.8666-0.8671 in)
Connecting rod length (centerline bore-to-bore)169.1 mm (6.6575 in)
Connecting rod maximum allowed bend±0.038 mm (±0.0015 in)
Connecting rod maximum allowed twist±0.038 mm (±0.0015 in)
Connecting rod bearing bore diameter (with assembled liners)53.027-53.049 mm (2.0877-2.0885 in)
Connecting rod bearing-to-crankshaft clearance0.026-0.064 mm (0.0010-0.0025 in)
Connecting rod side clearance0.125-0.475 mm (0.0049-0.0187 in)
(1) Time required for the plunger to leak down 1.6 mm of travel with 222 N force and leak-down fluid in the lash adjuster. (2) Full indicator measurement on all journals when supported on front and rear journals (4 places).
(1)Time required for the plunger to leak down 1.6 mm of travel with 222 N force and leak-down fluid in the lash adjuster.
(2)Full indicator measurement on all journals when supported on front and rear journals (4 places).

GENERAL SPECIFICATIONS