SPECIFICATIONS
| DESCRIPTION | SPECIFICATION | |
|---|---|---|
| Type | 60° DOHC V-6 24-Valve | |
| Compression Ratio | 10.2:1 | |
| Lead Cylinder | #1 Right Bank | |
| Firing Order | 1-2-3-4-5-6 | |
| Metric | Standard | |
| Displacement | 3.6 Liters | 220 Cubic Inches |
| Bore and Stroke | 96.0 x 83.0 mm | 3.779 in. x 3.268 in. |
GENERAL SPECIFICATIONS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Cylinder Bore Diameter - Grade 1 | 95.995 mm ± 0.005 mm | 3.7793 in. ± 0.0002 in. |
| Cylinder Bore Diameter - Grade 2 | 96.005 mm ± 0.005 mm | 3.7797 in. ± 0.0002 in. |
| Cylinder Bore Out-of-Round (Max.) | 0.009 mm | 0.00035 in. |
| Cylinder Bore Cylindricity | 0.014 mm | 0.0006 in. |
| Crankshaft Bore Taper* (Max.) | 0.006 mm | 0.0002 in. |
| *Measured over length of bulkhead | ||
CYLINDER BLOCK
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Material | Cast Aluminum Alloy | |
| Piston Diameter (Metal to Metal) - Grade 1 | 95.955 mm ± 0.005 mm | 3.7778 in. ± 0.0002 in. |
| Piston Diameter (Metal to Metal) - Grade 2 | 95.965 mm ± 0.005 mm | 3.7781 in. ± 0.0002 in. |
| Piston Diameter (Metal to Coating) - Grade 1 | 95.970 - 96.000 mm | 3.7783 - 3.7795 in. |
| Piston Diameter (Metal to Coating) - Grade 2 | 95.980 - 96.010 mm | 3.7787 - 3.7835 in. |
| Clearance at Size Location (Metal to Metal) | 0.030 - 0.050 mm | 0.0012 - 0.0020 in. |
| Clearance at Size Location (Metal to Coating) | 0.010 - 0.030 mm | 0.0004 - 0.0012 in. |
| Piston Weight | 354 - 364 grams | 12.487 - 12.840 oz. |
| Piston Pin Offset | 0.8 mm | 0.031 in. |
| Piston Ring Groove Diameter - No. 1 | 88.24 - 88.44 mm | 3.474 - 3.482 in. |
| Piston Ring Groove Diameter - No. 2 | 86.54 - 86.74 mm | 3.407 - 3.415 in. |
| Piston Ring Groove Diameter - No. 3 | 89.16 - 89.36 mm | 3.510 - 3.518 in. |
PISTONS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Type | Full Floating | |
| Pin Diameter | 21.9985 ± 0.0015 mm | 0.86608 ± 0.00006 in. |
| Clearance in Piston | 0.002 - 0.011 mm | 0.0001 - 0.0004 in. |
| Clearance in Rod | 0.011 - 0.024 mm | 0.0004 - 0.0009 in. |
PISTON PINS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Ring Gap - Number 1 Ring (Top) | 0.25 - 0.40 mm | 0.010 - 0.016 in. |
| Ring Gap - Number 2 Ring (Center) | 0.30 - 0.45 mm | 0.012 - 0.018 in. |
| Ring Gap - Oil Control Ring (Steel Rails) | 0.15 - 0.66 mm | 0.006 - 0.026 in. |
PISTON RINGS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Number 1 Ring (Top) | 0.025 - 0.083 mm | 0.0010 - 0.0033 in. |
| Number 2 Ring (Center) | 0.030 - 0.078 mm | 0.0012 - 0.0031 in. |
| Oil Control Ring (Steel Rails) | 0.007 - 0.173 mm | 0.0003 - 0.0068 in. |
PISTON RING SIDE CLEARANCE
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Number 1 Ring (Top) | 3.00 - 3.20 mm | 0.118 - 0.126 in. |
| Number 2 Ring (Center) | 3.59 - 3.85 mm | 0.141 - 0.152 in. |
| Oil Control Ring (Steel Rails) | 1.930 - 2.083 mm | 0.076 - 0.082 in. |
PISTON RING WIDTH
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Bearing Clearance (With Crush) | 0.023 - 0.064 mm | 0.0009 - 0.0025 in. |
| Side Clearance | 0.070 - 0.370 mm | 0.0028 - 0.0146 in. |
| Side Clearance (Max.) | 0.370 mm | 0.0146 in. |
| Piston Pin Bore Diameter | 22.016 ± 0.005 mm | 0.8668 ± 0.0002 in. |
| Bearing Bore Out of Round (Max.) | 0.008 mm | 0.0003 in. |
| Total Weight (Less Bearing) | 546.7 ± 8 grams | 19.28 ± 0.28 oz. |
CONNECTING RODS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Diameter | 71.996 ± 0.009 mm | 2.8345 ± 0.0035 in. |
| Bearing Clearance | 0.024 - 0.050 mm | 0.0009 - 0.0020 in. |
| Bearing Clearance (Max.) | 0.050 mm | 0.0020 in. |
| Out of Round (Max.) | 0.005 mm | 0.0002 in. |
| Taper (Max.) | 0.005 mm | 0.0002 in. |
| End Play | 0.050 - 0.290 mm | 0.0020 - 0.0114 in. |
| End Play (Max.) | 0.290 mm | 0.0114 in. |
CRANKSHAFT MAIN BEARING JOURNALS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Diameter | 59.0 ± 0.009 mm | 2.3228 ± 0.0035 in. |
| Bearing Clearance | 0.023 - 0.064 mm | 0.0009 - 0.0025 in. |
| Out of Round (Max.) | 0.005 mm | 0.0002 in. |
| Taper (Max.) | 0.005 mm | 0.0002 in. |
CONNECTING ROD JOURNALS
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Bore Diameter - No. 1 Cam Towers | 32.020 - 32.041 mm | 1.2606 - 1.2615 in. |
| Bore Diameter - No. 2, 3, 4 Cam Towers | 24.020 - 24.041 mm | 0.9457 - 0.9465 in. |
| Bearing Journal Diameter - No. 1 | 31.976 - 31.995 mm | 1.2589 - 1.2596 in. |
| Bearing Journal Diameter - No. 2, 3, 4 | 23.977 - 23.996 | 0.9440 - 0.9447 in. |
| Bearing Clearance - No. 1 | 0.025 - 0.065 mm | 0.00010 - 0.0026 in. |
| Bearing Clearance - No. 2, 3, 4 | 0.024 - 0.064 mm | 0.0009 - 0.0025 in. |
| End Play | 0.075 - 0.251 mm | 0.003 - 0.010 in. |
CAMSHAFT
| Description | Specification | |
|---|---|---|
| Opens | 2° (ATDC) | |
| Closes | 82° (ABDC) or 262° (ATDC) | |
| Duration | 260° | |
| Centerline | 128° | |
| Note: Units are in crank degrees, using 0.1524 mm (0.006 in.) valve lift as the threshold. | ||
VALVE TIMING-INTAKE VALVES
| Description | Specification | |
|---|---|---|
| Opens | 59° (BBDC) or 239° (BTDC) | |
| Closes | 12° (ATDC) | |
| Duration | 251° | |
| Valve Overlap | 10° | |
| Note: Units are in crank degrees, using 0.1524 mm (0.006 in.) valve lift as the threshold. | ||
VALVE TIMING-EXHAUST VALVES
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Gasket Thickness* (Compressed) | 0.48 - 0.60 mm | 0.019 - 0.024 in. |
| Flatness (Head Gasket Surface) | 0.09 mm | 0.0035 in. |
| Valve Seat Angle | 44.75° ± 0.25° from the valve guide axis | |
| Valve Seat Runout (relative to the valve guide axis) - Intake and Exhaust | 0.050 mm | 0.002 in. |
| Intake Valve Seat Width | 1.0 - 1.2 mm | 0.04 - 0.05 in. |
| Exhaust Valve Seat Width | 1.41 - 1.61 mm | 0.055 - 0.063 in. |
| Guide Bore Diameter (Std.) | 6.00 - 6.02 mm | 0.236 - 0.237 in. |
| Valve Guide Height** - Intake and Exhaust | 16.05 - 16.55 mm | 0.632 - 0.652 in. |
| *Measured at the fire ring, not at the outer edge **Measured from cylinder head valve spring seat surface to top of guide | ||
CYLINDER HEAD
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Face Angle | 45.25° ± 0.25° | |
| Head Diameter - Intake | 39.0 ± 0.100 mm | 1.535 ± 0.004 in. |
| Head Diameter - Exhaust | 30.0 ± 0.100 mm | 1.181 ± 0.004 in. |
| Length-Intake (Overall) | 116.54 ± 0.23 mm | 4.588 ± 0.009 in. |
| Length-Exhaust (Overall) | 115.6 ± 0.23 mm | 4.551 ± 0.009 in. |
| Stem Diameter - Intake | 5.968 ± 0.009 mm | 0.2350 ± 0.0004 in. |
| Stem Diameter - Exhaust | 5.961± 0.009 mm | 0.2347 ± 0.0004 in. |
| Stem-to-Guide Clearance - Intake (New) | 0.023 - 0.061 mm | 0.0009 - 0.0024 in. |
| Stem-to-Guide Clearance - Exhaust (New) | 0.030 - 0.068 mm | 0.0012 - 0.0027 in. |
| Stem-to-Guide Clearance-Intake (Max., Rocking Method) | 0.29 mm | 0.011 in. |
| Stem-to-Guide Clearance - Exhaust (Max., Rocking Method) | 0.37 mm | 0.015 in. |
| Valve Lift-Intake (Zero Lash) | 10.3 mm | 0.406 in. |
| Valve Lift-Exhaust (Zero Lash) | 10.0 mm | 0.394 in. |
| Valve Stem Tip Height* - Intake | 52.4 - 53.5 mm | 2.063 - 2.106 in. |
| Valve Stem Tip Height* - Exhaust | 51.8 - 52.9 mm | 2.039 - 2.083 in. |
| *Valve tip to aluminum spring seat boss | ||
VALVES
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| Free Length - Intake AND Exhaust (Approx.) | 52.5 mm | 2.067 in. |
| Spring Force - Intake AND Exhaust (Valve Closed) | 295 ± 13 N @ 40.0 mm | 66 ± 3 lbs. @ 1.57 in. |
| Spring Force - Intake (Valve Open) | 688 ± 31 N @ 10.3 mm | 155 ± 7 lbs. @ 0.4055 in. |
| Spring Force - Exhaust (Valve Open) | 676 ± 30 N @ 10.0 mm | 152 ± 6 lbs. @ 0.3937 in. |
| Number of Coils - Intake AND Exhaust | 9.35 | |
| Wire Diameter - Intake AND Exhaust | 3.18 x 3.99 mm (ovate) | 0.125 x 0.157 in. (ovate) |
| Installed Height - Intake AND Exhaust (Spring seat top to bottom of retainer) | 40.0 mm | 1.575 in. |
VALVE SPRING
| Description | Specification | |
|---|---|---|
| Metric | Standard | |
| (NOTE: At Normal Operating Temperatures) | ||
| Pressure @ Curb Idle Speed* | 34.7 kPa Min. | 5 psi Min. |
| Pressure @ 600 - 1200 RPM | 34.7 (warm) - 958.0 (cold) kPa | 5 (warm) - 139 (cold) psi |
| Pressure @ 1201 - 3500 RPM | 206.8 (warm) - 958.0 (cold) kPa | 30 (warm) - 139 (cold) psi |
| Pressure @ 3501 - 6400 RPM | 427.0 (warm) - 958.0 (cold) kPa | 62 (warm) - 139 (cold) psi |
| *CAUTION: If oil pressure is zero at idle, DO NOT run engine at 3000 RPM. | ||
OIL PRESSURE
TORQUE SPECIFICATIONS
| DESCRIPTION | N.m | Ft. Lbs. | In. Lbs. |
|---|---|---|---|
| Air Inlet Hose - Band Clamps | 4 | 35 | |
| A/C Compressor to Engine - M8 Bolts | 25 | 18 | |
| Camshaft Chain Tensioner (Primary) - M6 T30 | 12 | 106 | |
| Camshaft Chain Guide (Primary) - M6 T30 | 12 | 106 | |
| Camshaft Chain Idler Sprocket - M8 T45 | 25 | 18 | |
| Camshaft Chain LH Tensioner (Secondary) - M6 T30 | 12 | 106 | |
| Camshaft Chain LH Guide (Secondary) - M6 T30 | 12 | 106 | |
| Camshaft Chain RH Tensioner (Secondary) - M6 T30 | 12 | 106 | |
| Camshaft Chain RH Guide (Secondary) - M6 T30 | 12 | 106 | |
| Camshaft Position (CMP) Sensor to Cylinder Head - 6M T30 | 9 | 80 | |
| Camshaft Bearing Cap - M6 T30 | 9.5 | 84 | |
| Connecting Rod Cap - M9 Bolts | 20 + 90° Turn | 15 + 90° Turn | |
| Coolant Pump to Engine Timing Cover - M6 Bolts | 12 | 106 | |
| Coolant Crossover Housing to Engine Timing Cover - M6 Bolts | 12 | 106 | |
| Coolant Pump to Engine Timing Cover - M10 Bolt | 55 | 40 | |
| Crankshaft Target Wheel to Counterweight - M6 T30 | 10 | 89 | |
| Crankshaft Outer Main Bearing Cap and Windage Tray - M8 Bolts | 21 + 90° Turn | 16 + 90° Turn | |
| Crankshaft Inner Main Bearing Cap - M11 Bolts | 20 + 90° Turn | 15 + 90° Turn | |
| Crankshaft Side Main Bearing Cap (Tie Bolt) - M8 Bolts | 28 | 250 | |
| Crankshaft Vibration Damper - M16 Bolt | 40 + 105° Turn | 30 + 105° Turn | |
| Crankshaft Position (CKP) Sensor to Engine Block - M6 Bolt | 12 | 106 | |
| Crankshaft Rear Oil Seal Retainer - M6 T30 | 12 | 106 | |
| Cylinder Head Oil Restrictor - M8 Plug | 15 | 133 | |
| Cylinder Head to Engine Block - M12 Bolts in Sequence | See INSTALLATION Procedure | ||
| Cylinder Head Cover - M6 Bolts | 12 | 106 | |
| Catalytic Converter to Cylinder Head - M8 Bolts | 23 | 17 | |
| Engine Coolant Temperature (ECT) Sensor | 11 | 97 | |
| Engine Block Heater - M6 Bolt | 12 | 106 | |
| Left/Right Engine Mount Bracket to Engine Block - M10 Bolts | 61 | 45 | |
| Left/Right Engine Mount Isolator to Engine Mount Bracket - M10 Nuts | 61 | 45 | |
| Left/Right Engine Mount Heatshield to Engine Mount Bracket - M6 Bolts | 12 | 106 | |
| Left/Right Engine Mount Isolator to Frame - M10 Bolts | 61 | 45 | |
| Flexplate to Crankshaft - M10 Bolts | 95 | 70 | |
| Fuel Rail to Lower Intake Manifold - M6 Bolts | 7 | 62 | |
| Generator - M8 Bolts | 25 | 18 | |
| Heater Core Supply Tube to Cylinder Head - M8 Bolt | 12 | 106 | |
| Idler Pulley to Engine Timing Cover - Accessory Drive M8 Bolt | 25 | 18 | |
| Ignition Capacitor to Cylinder Head - M6 Bolts | 10 | 89 | |
| Ignition Coil to Cylinder Head Cover - M6 Bolts | 8 | 71 | |
| Intake Manifold (Upper) - M6 Bolts | 8 | 71 | |
| Intake Manifold (Lower) - M6 Bolts | 8 | 71 | |
| Knock Sensor to Engine Block - M8 T40 | 22 | 16 | |
| Negative Battery Cable to Battery | 5 | 45 | |
| Engine Block Oil Gallery - M24 Plugs | 10 + 1250° Turn | 89 + 1250° Turn | |
| Oil Control Valve - Cam Phaser M18 | 150 | 111 | |
| Upper Oil Pan to Engine Block - M8 Bolts | 25 | 18 | |
| Transmission to Upper Oil Pan - M10 Bolts | 55 | 41 | |
| Transmission to Starter - M10 Bolts | 55 | 41 | |
| Torque Converter Dust Shield - M8 Bolt | 12 | 106 | |
| Oil Cooler to Oil Filter Housing Screws | 4 | 35 | |
| Upper Oil Pan to Rear Seal Retainer - M6 Bolts | 12 | 106 | |
| Oil Pan Drain - Plug M14 | 27 | 20 | |
| Oil Pressure Sensor to Oil Filter Housing | 20 | 177 | |
| Oil Temperature Sensor to Oil Filter Housing | 20 | 177 | |
| Lower Oil Pan to Upper Oil Pan - M6 Bolts | 10.5 | 93 | |
| Piston Oil Cooler Jet to Engine Block - M5 | 6 | 53 | |
| Oil Filter Housing/Oil Cooler to Engine Block - M6 Bolts | 12 | 106 | |
| Oil Filter Housing Cap | 25 | 18 | |
| Oil Pump to Block - M6 Bolts | 12 | 106 | |
| Oil Level Indicator to Engine Block - M10 Bolt | 35 | 26 | |
| Oil Level Indicator to Cylinder Head - M6 Bolt | 12 | 106 | |
| Oil Pump Sprocket - M8 T45 | 25 | 18 | |
| Oil Pump Pick Up Tube Bracket to Windage Tray - M6 Bolt | 12 | 106 | |
| Oil Pump Pick Up Tube to Oil Pump - M6 Bolt | 12 | 106 | |
| Oxygen Sensor to Exhaust Pipe - M18 | 50 | 37 | |
| PCV Valve - M5 T25 | 4 | 35 | |
| Power Steering Pump to Bracket - M8 Bolts | 25 | 18 | |
| Power Steering Pump Bracket to Engine - M8 Bolts | 25 | 18 | |
| Spark Plug to Cylinder Head - M12 | 17.5 | 13 | |
| Starter Mounting - M10 Bolts | 55 | 41 | |
| Tensioner to Engine Timing Cover - Accessory Drive M10 Bolt | 55 | 41 | |
| Thermostat Housing to Coolant Crossover - M6 Bolts | 12 | 106 | |
| Throttle Body - M6 Bolts | 7 | 62 | |
| Engine Timing Cover - M6 Bolts | 12 | 106 | |
| Engine Timing Cover - M8 Bolt | 25 | 18 | |
| Engine Timing Cover - M10 Bolts | 55 | 41 | |
| Transmission to Engine Block - M10 Bolts | 55 | 41 | |
| Transmission Fluid Indicator to Transmission - M6 Bolt | 12 | 106 | |
| Torque Converter - M8 Bolts | 42 | 31 | |
| Upper Intake Manifold Support Bracket to Cylinder Head - M8 Bolt | 20 | 177 | |
| Upper Intake Manifold Support Bracket to Upper Intake Manifold - M6 Nuts | 10 | 89 | |
| Variable Valve Timing Solenoid to Cylinder Head Cover - M5 T25 | 4 | 35 | |
| Wire Harness Retainer Bracket to LH Cylinder Head - M6 T30 | 12 | 106 | |
| Rear Engine Mount Bracket to Transmission - M8 Bolts | 33 | 24 | |
| Rear Engine Mount Isolator to Rear Engine Mount Bracket - M10 Bolts | 61 | 45 | |
| Rear Engine Mount Crossmember to Frame - M10 Bolts | 55 | 41 | |
| Rear Engine Mount Isolator to Crossmember - M10 Bolts | 61 | 45 | |
| Left/Right Crossmember Brace to Crossmember - M8 Bolts | 55 | 41 | |
| Left/Right Crossmember Brace to Frame - M8 Bolts | 55 | 41 | |
Scheme 1
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Scheme 46
Scheme 47
- Perform the fuel pressure release procedure. Refer to «FUEL DELIVERY, GAS , STANDARD PROCEDURE»(ref-465971-S02093746452012042300000) .
- Disconnect and isolate the negative battery cable.
- Remove the hood. Refer to «HOOD , REMOVAL»(ref-465921-S39699270402012042300000) .
- Remove the engine cover (1).
- Remove the resonator (3) and the air cleaner body. Refer to «BODY, AIR CLEANER , REMOVAL»(ref-465933-S00984640022012042300000) .
- Remove the electric vacuum pump (4) and mounting bracket (1). Refer to «PUMP, ELECTRIC VACUUM , REMOVAL»(ref-465922-S35195286402012042300000) .
- Raise and support the vehicle. Refer to «HOISTING , STANDARD PROCEDURE»(ref-465919-S07448334682012042300000) .
- If equipped, remove the front skid plate, the front suspension skid plate, the transmission skid plate and the transfer case skid plate (Refer to 13 - Frame and Bumpers/Under Body Protection).
- Drain the cooling system. Refer to «STANDARD PROCEDURE»(ref-465940-S34230748332012042300000) .
- Drain the engine oil. Refer to «Engine/Lubrication/OIL - Standard Procedure»(ref-465933-S14680727502012042300000) .
- Remove the nut (1) and bolt (4) from the support brackets of the heater core return tube (3).
- Remove the A/C compressor mounting stud (2).
- Lower the vehicle.
- Remove the nut (2) from the support bracket of the heater core return tube (3) and reposition the tube.
- Remove the vapor purge tube (1) from the fuel purge solenoid (2). Refer to «FITTING, QUICK CONNECT , STANDARD PROCEDURE»(ref-465971-S27987872172012042300000) .
- Remove the PCV hose (1) from the PCV valve (2).
- Remove the upper intake manifold (2) and insulator. Refer to «MANIFOLD, INTAKE , REMOVAL»(ref-465933-S24442072442012042300000) .
- Disengage the clips (1), remove the make-up air tube (3) from the left cylinder head cover and reposition the transmission breather hose (2).
- Disconnect the fuel supply hose (1) from the underbody fuel tube (2). Refer to «FITTING, QUICK CONNECT , STANDARD PROCEDURE»(ref-465971-S27987872172012042300000) .
- Remove the cooling fan module. Refer to «FAN, COOLING , REMOVAL»(ref-465940-S32398312912012042300000) .
- Remove the accessory drive belt (3). Refer to «BELT, SERPENTINE , REMOVAL»(ref-465940-S20367993122012042300000) .
- Remove the generator (1). Refer to «GENERATOR , REMOVAL»(ref-465960-S22976153212012042300000) . NOTE: Right catalytic converter shown in illustration, left catalytic converter similar.
- Disconnect the right and left upstream oxygen sensor connectors (4) from the main wire harness.
- Loosen the lower catalytic converter flange bolts (3).
- Remove the upper catalytic converter flange bolts (1) and reposition the right and left catalytic converters (2). NOTE: Left engine mount shown in illustration, right engine mount similar.
- Remove the bolts (1) and the engine mount heatshield (2) from both the left and right engine mounts. NOTE: Mark the variable valve timing solenoid connectors (2) with a paint pen or equivalent so that they may be reinstalled in their original locations.
- Disconnect the electrical connectors (2) from the variable valve timing solenoids on the right cylinder head.
- Disengage the starter harness to main harness retainer (3).
- Disengage two starter wire harness retainers (1) from the right cylinder head cover.
- Disconnect the electrical connector (1) from the right Camshaft Position (CMP) sensor.
- Disengage the main wire harness retainer (2) from the right cylinder head cover mounting stud.
- Disengage four main wire harness retainers (1) from the right cylinder head cover.
- Disconnect the oil pump solenoid electrical connector (2).
- Disengage four wire harness retainers (1).
- Remove the ground strap (3) from the right engine mount bracket. NOTE: Mark the variable valve timing solenoid connectors (2) with a paint pen or equivalent so that they may be reinstalled in their original locations.
- Disconnect the electrical connectors (2) from the left variable valve timing solenoids.
- Disengage two starter wire harness retainers (1) from the left cylinder head cover.
- Disconnect the A/C compressor electrical connector (1) and disengage the wire harness retainer (2) from the A/C compressor discharge line.
- Disengage two starter wire harness retainers (1) from the upper intake manifold support brackets.
- Disengage one main wire harness retainer (3) from the left cylinder head cover and two retainers (2) from the upper intake manifold support brackets.
- Disconnect the Engine Coolant Temperature (ECT) sensor connector (3).
- Disconnect the left Camshaft Position (CMP) sensor (5).
- Disengage one main wire harness retainer (2) from the cylinder head cover and one main wire harness retainer (4) from the cylinder head cover mounting stud.
- Disengage the main wire harness retainer (1) form the rear of the lower intake manifold.
- Remove the remaining three bolts (1) and reposition the A/C compressor (2).
- Remove the upper radiator hose (1) from the engine thermostat housing.
- Remove the lower radiator hose (1) from the engine coolant pump housing.
- Disconnect the heater core return hose (1).
- Raise and support the vehicle. Refer to «HOISTING , STANDARD PROCEDURE»(ref-465919-S07448334682012042300000) .
- If equipped with AWD, remove the front axle (1). Refer to «REMOVAL»(ref-465928-S32992414812012042300000) .
- Remove the starter. Refer to «STARTER , REMOVAL»(ref-465961-S35851771622012042300000) .
- Disengage the starter wire harness retainer (2) and the main wire harness retainer (1) from the engine block.
- Reinstall the left engine mount bracket (1) and isolator (4) assembly with four bolts (5) and two bolts (3). Tighten all bolts to 61 N.m (45 ft. lbs.).
- Unclip the transmission cooler line retainer (1) from the upper oil pan flange.
- Push back the heatshield (1) from the crankshaft position (CKP) sensor.
- Disconnect the main wire harness from the Crankshaft Position (CKP) sensor (3).
- Disengage one main wire harness retainer (1) from the engine block and one main wire harness retainer (2) from the right engine mounting bracket.
- Disconnect and reposition the power cord from the engine block heater (if equipped).
- Rotate the crankshaft in a clockwise direction until the torque converter bolts (1) are accessible through the starter mounting. Remove the six torque converter bolts (1). NOTE: If equipped with AWD, the rear of the engine must be lowered in order to access the upper transmission to engine bolts.
- If equipped with AWD, support the transmission with a suitable jack, remove three crossmember brace bolts (1), six crossmember bolts (2) and adjust the jack to lower the rear of the engine.
- Loosen the bolt (1) securing the transmission fluid level indicator tube (2) to the transmission housing.
- Remove four upper transmission to engine bolts (1).
- Disconnect the main harness from the engine injection/ignition harness (1) at the rear of the left cylinder head.
- Disconnect the main harness from the engine oil pressure/temperature harness (2) at the rear of the left cylinder head.
- If equipped with AWD, raise the rear of the engine, reinstall six crossmember bolts (2) and three crossmember brace bolts (1). Tighten all bolts to 55 N.m (41 ft. lbs.).
- Remove the bolt (2) and the torque converter dust shield (3).
- Remove the side engine to transmission bolt (1).
- Remove two rubber plugs (1) covering the rear oil seal retainer flange bolts.
- Remove four transmission to the engine oil pan bolts (1).
- Lower the vehicle.
- Remove the bolt (1) and remove the oil level indicator (2).
- Remove the bolt (2) and the heater core supply tube (1).
- If equipped with AWD, disengage the transfer case vent hose retainer (1) from the upper intake manifold support bracket (2).
- Remove the bolts (2) and remove the LH upper intake manifold support brackets (1).
- Install the Driver Side Engine Lifting Bracket (special tool #10242-1, Brackets, Engine Lifting, Left Side) (1) on the LH cylinder head with bolts (2) provided with the Engine Lifting Bracket. Tighten the bolts to 21 N.m (15 ft. lbs.).
- Install the Passenger Side Engine Lifting Bracket (special tool #10242-2, Brackets, Engine Lifting, Right Side) (1) on the RH cylinder head with bolts (2) provided with the Engine Lifting Bracket. Tighten the bolts to 21 N.m (15 ft. lbs.).
- Reposition the starter wire harness and the main wire harness to the rear of the engine compartment.
- Position a load-leveling lifting sling (2), such as OTC® 4305 Engine Load Leveler or equivalent, between the engine lifting brackets (3) and an engine hoist (1). NOTE: Left engine mount shown in illustration, right engine mount similar.
- Support the transmission with a suitable jack.
- Remove both the left and right engine mount nuts (1). CAUTION: While slowly separating the engine from the vehicle, constant checks must be made to assure proper positioning and that no damage to other components or wiring harnesses occur during separation.
- Carefully remove the engine from the engine bay area.
- If required, remove the following components for installation on the replacement engine
- LH engine mount bracket
- RH engine mount bracket
- Accessory drive belt tensioner
- Upper intake manifold support bracket
- Heater core return tube
- Block heater (if equipped)
OIL FILTER SPECIFICATION
All engines are equipped with a high quality full-flow, disposable type oil filter. When replacing oil filter, use a Mopar® filter or equivalent.