2.0L Engine - Service Information: Specifications Dodge Caliber I facelift

TORQUE SPECIFICATIONS

Scheme 1

1. Remove engine cover (1) by pulling upwards.

Scheme 2

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Scheme 20

1. Remove hood.
2. Remove engine cover (1).
3. Perform fuel pressure release procedure. Refer to «FUEL SYSTEM PRESSURE RELEASE PROCEDURE»(ref-484044-S14857747832012070400000) .
4. Remove retainers (5) and remove air inlet (2).
5. Remove air cleaner housing assembly (1) and clean air hose. Refer to «BODY, AIR CLEANER, REMOVAL»(ref-484035-S08257963232012070400000) .
6. Disconnect both cables from battery (3).
7. Remove battery (3).
8. Remove battery tray (1).
9. Drain cooling system. Refer to «STANDARD PROCEDURE»(ref-484045-S38134051662012070400000) .
10. Remove coolant reservoir (3).
11. Remove power steering reservoir (2).
12. Remove windshield washer reservoir (1).
13. Remove coolant hoses from coolant adapter (3).
14. Remove grill closure panel.
15. Remove upper radiator hose support (1).
16. Disconnect engine electrical connectors and reposition harness.
17. Remove air intake tube from throttle body.
18. Disconnect fuel line (3) from fuel rail.
19. Remove vacuum lines from throttle body and intake manifold.
20. Remove harness from intake (2).
21. Remove throttle body support bracket (1).
22. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
23. Remove PCV hose (5), and make-up air hose (2) from valve cover.
24. Remove dipstick.
25. Remove intake bolts (1 - 5) and remove intake.
26. Disconnect electrical connectors and reposition harness.
27. Remove accessory drive belt.
28. Remove power steering line support at engine mount (1) and exhaust manifold.
29. Remove power steering pump and set aside.
30. Remove upper idler pulley.
31. Remove ground strap near right tower.
32. Raise vehicle.
33. Remove right front tire.
34. Remove splash shield.
35. Drain oil (2).
36. Remove inspection cover (1) and mark torque converter to flywheel.
37. Remove torque converter bolts (1).
38. Remove lower bellhousing bolts (2).
39. Remove A/C compressor (1) mounting bolts.
40. Remove generator and lower idler pulley.
41. Disconnect crankshaft position sensor electrical connector and remove crankshaft position sensor (2).
42. Remove exhaust variable valve timing solenoid.
43. Install engine lift chain (1) as shown in illustration to cylinder head.
44. Connect the chain to the rear engine lift hook.
45. Install engine lifting crane.
46. Remove right engine mount through bolt (4).
47. Remove engine mount adapter retaining bolts (3) and mount adapter (2).
48. Lift engine from engine compartment.

Scheme 21

1. Position engine cover (1) over mounting studs.
2. Seat the cover on the rear studs by pushing downwards.
3. Push downward on the front of the cover to seat the front studs.

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1. Position engine assembly over vehicle and slowly lower the engine into place.
2. Continue lowering engine until engine and transaxle are aligned. to mounting locations.
3. Install engine mount adapter (2) and tighten bolts (3). Install mount through bolt (4) and tighten to 118 N.m (87 ft. lbs.).
4. Remove engine lift chain (1).
5. Install oil control valve.
6. Raise vehicle.
7. Install A/C compressor (1).
8. Install exhaust manifold and heat shields (2). Refer to «MANIFOLD, EXHAUST, INSTALLATION»(ref-484035-S31232391922012070400000) .
9. Install oxygen sensor and connect electrical connector (3).
10. Install crankshaft position sensor (2) and connect connector.
11. Install manifold to exhaust pipe bolts (1) and tighten bolts.
12. Install generator.
13. Install lower bell housing bolts (2) and tighten bolts.
14. Align torque converter and flex plate mark. Install torque converter bolts (1) and tighten.
15. Install inspection cover (1).
16. Install crankshaft damper
17. Install Damper holder (special tool #9707, Holder, Vibration Damper) (1).
18. Apply clean engine oil crankshaft damper bolt threads and between bolt head and washer. Tighten bolt to 210 N.m (155 ft. lbs.).
19. Install right splash shield.
20. Install tire.
21. Install coolant hose to oil cooler (2).
22. Install new oil filter (3).
23. Lower vehicle.
24. Install upper idler pulley.
25. Install coolant adapter assembly (3).
26. Install Ground strap (1) near right strut tower.
27. Install power steering line support bracket (1).
28. Install power steering pump.
29. Install accessory drive belt.
30. Connect electrical connectors at block ground, starter, A/C compressor, knock sensor, Oil pressure sensor, generator, Coolant temperature sensor at block, and block heater (if equipped).
31. Install intake manifold. Refer to «MANIFOLD, INTAKE, INSTALLATION»(ref-484035-S04935394432012070400000) .
32. Install throttle body support bracket (1).
33. Install harness retainer (2).
34. Install engine oil level indicator.
35. Install PCV hose (5) to valve cover.
36. Install make-up air hose (2).
37. Connect manifold flow control valve and electronic throttle control electrical connectors.
38. Install vacuum lines at throttle body and intake manifold.
39. Install intake air tube to throttle body.
40. Connect coil electrical connectors (1).
41. Connect injector electrical connectors (4).
42. Connect fuel line (3) to rail.
43. Connect intake and exhaust oil control valve electrical connectors.
44. Install grill trim panel.
45. Install upper radiator support bracket (1).
46. Connect coolant temperature sensor (1).
47. Connect capacitor electrical connector (2).
48. Install coolant hoses at coolant adapter (3).
49. Install coolant reservoir (3) and connect hose.
50. Install battery tray (1).
51. Install battery (3).
52. Connect battery cables.
53. Install air cleaner housing (1) and connect inlet air hose.
54. Install clean air hose (5).
55. Fill with coolant.
56. Fill with oil.
57. Start engine and check for leaks.
58. Install engine cover (1).
59. Install hood.

OIL FILTER SPECIFICATION

All engines are equipped with a high quality full-flow, disposable type oil filter. Replace oil filter with a Mopar® or the equivalent.