Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - 6.6L (Lly) (Introduction): Diagnosis Chevrolet Silverado 3500

Testing & Diagnostics 2 illustrations ~854 words

Fuel Specific Gravity Testing

Use a J 38641-B Diesel Fuel Quality Tester to measure the fuel specific gravity (API Rating). Follow the instructions on the tool to obtain the proper temperture-adjusted value. This information must be accurate for the proper diagnosis of the fuel system.

Action Taken When the DTC Sets - Type A

The control module illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.

Action Taken When the DTC Sets - Type B

The control module illuminates the MIL on the second consecutive ignition cycle that the diagnostic runs and fails.

Conditions for Clearing the MIL/DTC - Type A or Type B

  1. The control module turns OFF the MIL after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  2. A current DTC Last Test Failed clears when the diagnostic runs and passes.
  3. Use a scan tool in order to clear the MIL and the DTC.

Action Taken When the DTC Sets - Type C

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The MIL will not illuminate.
  3. The driver information center, if equipped, may display a message.

Conditions for Clearing the DTC - Type C

  1. A last test failed, or current DTC, clears when the diagnostic runs and passes.
  2. Use a scan tool in order to clear the DTC.

Conditions for Clearing the DTC - Type X

This DTC is available in the PCM software, but has been disabled, or turned OFF. In this case, the diagnostic does not run, no DTCs are stored, and the MIL does not illuminate. Type X DTCs are used primarily for export vehicles that do not require MIL illumination or DTC storing.

Diagnostic Trouble Code (DTC) Type(s)

DTC CodeFederalCalifornia
P0016CB
P0045BB
P0046BB
P0087AA
P0088AA
P0089CA
P0090AA
P0101CB
P0102BB
P0103BB
P0112BB
P0113BB
P0116XB
P0117BB
P0118BB
P0128XB
P0168CC
P0181BB
P0182AA
P0183AA
P0192AA
P0193AA
P0201-P0208AA
P0234AA
P0237AA
P0238AA
P0299AA
P0300CB
P0301-P0308CB
P0335AA
P0336BB
P0340AA
P0341BB
P0370AA
P0374AA
P0381CB
P0401CB
P0403CB
P0404CB
P0405CB
P0406CB
P0461CC
P0462CC
P0463CC
P0500BB
P0506XB
P0507XB
P0522CC
P0523CC
P0530CC
P0562CC
P0563CC
P0567CC
P0568CC
P0571CC
P0601AA
P0602AA
P0603CC
P0604AA
P0611BB
P0612BB
P0621CC
P0622CC
P0642AA
P0643AA
P0650AA
P0652AA
P0653AA
P0670CC
P0671-P0678CC
P0698AA
P0699AA
P0700 (no mil)AA
P0802BB
P0833CC
P1093CA
P1094CC
P1125CC
P1223CB
P1226CB
P1229CB
P1232CB
P1235CB
P1238CB
P1241CB
P1244CB
P1293AA
P1294AA
P1295AA
P1296AA
P1404CB
P1550CC
P1621CC
P1626CC
P1631CC
P1637CC
P1658AA
P1687AA
P2066CC
P2067CC
P2068CC
P2122CC
P2123CC
P2128CC
P2132CC
P2133CC
P2138CC
P2139CC
P2140CC
P2146AA
P2149AA
P2227CB
P2228BB
P2229BB
P2563BB
P2564BB
P2565BB
P2610CC
P2636CC
U0073CB
U0101CB
U0105CB
U0106CB
U1300CC
U1301CC

Diagnostic Trouble Code (DTC) Type(s)

Scheme 327

Scheme 327: Fuel Injection Line Routing Diagram
CalloutComponent Name
1Fuel Rail
2Fuel Pressure Sensor
3Fuel Injectors
4Fuel Return Junction Block
5Fuel Tank
6Fuel Injection Control Module
7Fuel Filter
8First Start Fuel Bleeder Valve
9Fuel Injection Pump

Fuel Injector Cleaning and Inspection

IMPORTANTIf reusing the old injectors perform the following

Scheme 328

Scheme 328
  1. Use a soft bristle non-metallic brush and top engine cleaner, GM P/N 1052626 or equivalent, to remove any deposits from the nozzle tip (1) and the copper washer sealing area (2) before re-installation.
  2. Inspect the fuel injector nozzle tip (1) for any signs of discoloration (dark yellow, tan or blue) due to excessive heat.
  3. Replace the injector if any damage is found.
  4. Clean the fuel injector high pressure line.
  5. Inspect the fuel injector line for excessive corrosion or damage to the sealing surfaces (1, 2). Replace the line if any damage is found.
IMPORTANTIf reusing the old injectors perform the following
  1. Use a soft bristle non-metallic brush and top engine cleaner, GM P/N 1052626 or equivalent, to remove any deposits from the nozzle tip (1) and the copper washer sealing area (2) before re-installation.
  2. Inspect the fuel injector nozzle tip (1) for any signs of discoloration (dark yellow, tan or blue) due to excessive heat.
  3. Replace the injector if any damage is found.
  4. Clean the fuel injector high pressure line.
  5. Inspect the fuel injector line for excessive corrosion or damage to the sealing surfaces (1, 2). Replace the line if any damage is found.

Circuit Description

The turbocharger learn procedure is performed automatically during each ignition cycle by the engine control module (ECM). Certain enable criteria must be met for the ECM to perform this procedure. After each ignition cycle, and before the enable criteria for the learn procedure have been met, the ECM will use the previously learned value. If the ECM does not have a previously learn value it will default to a stored calibrated value. The ECM will use this value until the enable criteria have been met, and then it will perform the procedure to learn the new value. If the ECM attempt to perform the procedure and fails, diagnostic trouble codes (DTCs) P0046 or P2563 may set.

The turbocharger learn procedure is required when the following service procedures have been performed

  1. The turbocharger vane position control solenoid valve replacement
  2. The turbocharger vane position sensor replacement
  3. The engine control module (ECM) replacement
  4. The turbocharger replacement
  5. Any service that disturbs the turbocharger components
IMPORTANTOnce the enable conditions have been met the throttle must remain at idle. Do not change the accelerator pedal position (APP) during this procedure.
  1. The following conditions must be met for the ECM to perform the turbocharger learn procedure. The A/C is OFF. The vehicle is in Park or Neutral. Start and idle the engine. The engine coolant temperature (ECT) is more than 72°C (162°F).
  2. After the enable conditions have been met for at least 60 seconds, turn OFF the ignition for at least 30 seconds. The system should have learned the new turbocharger position.

Diagnostic System Check - Engine Controls

The Diagnostic System Check - Engine Controls is an organized approach to identify a problem caused by an electronic engine control system malfunction. This diagnostic check must be the starting point for any driveability complaint diagnosis. The diagnostic directs the technician to the next logical step in diagnosing the complaint.

Use the Engine Scan Tool Data Definitions list for a comparison after fulfilling the following items

  1. Complete the Diagnostic System Check - Engine Controls.
  2. Confirm that the on-board diagnostics are functioning properly.
  3. Confirm there are no diagnostic trouble codes.

The Engine Scan Tool Definitions are an average of display values recorded from normal operating vehicles. The definitions intend to represent what a normal functioning system should display.

IMPORTANTDo not use a scan tool that displays faulty data. Report the problem to the manufacturer. Using a malfunctioning scan tool can result in misdiagnosis and unnecessary parts replacement. Use only the parameters listed in the Engine Scan Tool Data Definitions for diagnosis. When a scan tool reads other parameters, General Motors recommends not using the values for use in diagnosis. For more description on the values and the use of the scan tool to diagnose the ECM inputs, refer to the applicable diagnostic file. When all the values are within the range illustrated in the Engine Scan Tool Data Definitions, refer to Symptoms - Engine Controls .