Home/Chevrolet/Silverado 3500/Chevrolet Silverado 3500 (2002-2006)/Repair manual/Automatic Trans/Automatic Transmission - 4L80-E/4L85-E (Introduction, Servi…
Contents Wiring diagrams Section: Automatic Trans All sections

Automatic Transmission - 4L80-E/4L85-E (Introduction, Service & Replacement): Overview Chevrolet Silverado 3500

Automatic Trans 25 illustrations ~623 words

Automatic Transmission Schematic Icons

Automatic Transmission Schematic Icons Icon Icon Definition NOTE: The OBD II symbol is used on the circuit diagrams in order to alert the technician that the circuit is essential for proper OBD II emission control circuit operation. Any circuit which fails and causes the malfunction indicator lamp (MIL) to turn ON, or causes emissions-related component damage, is identified as an OBD II circuit. IMPORTANT: Twisted-pair wires provide an effective "shield" that helps protect sensitive electronic components from electrical interference. If the wires were covered with shielding, install new shielding. In order to prevent electrical interference from degrading the performance of the connected components, you must maintain the proper specification when making any repairs to the twisted-pair wires shown : The wires must be twisted a minimum of 10 turns per 31 cm (12 in) as measured anywhere along the length of the wires The outside diameter of the twisted wires must not exceed 6.0 mm

Scheme 366

Scheme 366: Automatic Transmission Schematic Icons

Scheme 367

Scheme 367

Scheme 368

Scheme 368: Automatic Transmission Controls Schematics

Scheme 369

Scheme 369

Scheme 370

Scheme 370

Scheme 371

Scheme 371

Scheme 372

Scheme 372: Automatic Transmission Electronic Component Views
CalloutComponent Name
22aAutomatic Transmission (AT) Input (Shaft) Speed Sensor (ISS) Assembly
22bAutomatic Transmission (AT) Output (Shaft) Speed Sensor (OSS) Assembly
34Automatic Transmission Fluid Temperature (TFT) Sensor
40Automatic Transmission Fluid Pressure (TFP) Manual Valve Position Switch
3112-3 Shift Solenoid (SS) Valve Assembly
3131-2 Shift Solenoid (SS) Valve Assembly
320Pressure Control (PC) Solenoid Valve Assembly
323Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid Valve Assembly

Scheme 373

Scheme 373: Disassembled Views
CalloutComponent Name
1Torque Converter Assembly
2Turbine Shaft Front Oil Seal Ring
3A/Trans O/Pump Bolt and Seal Assembly
4A/Trans Oil Pump Assembly
5A/Trans Oil Pump Seal
6A/Trans Oil Pump Gasket
7A/Trans Case Assembly
8Transmission Oil Cooler Pipe Connector
9Vent Pipe
10Nameplate Pin
11A/Trans Name Plate
12Orifice Lube Oil - 2WD Plug Case - 4WD
13Output Shaft Seal
14Output Shaft Seal Retainer Ring
15Case Extension Seal
16Bearing Retainer Ring
17Ball Bearing Assembly
17Ball Bearing Assembly
18Bearing Spacer
19Case Extension Assembly
19Case Extension Assembly
20Prop Shaft Front Slip Yoke Oil Seal Assembly
20Prop Shaft Front Slip Yoke Oil Seal Assembly
20Prop Shaft Front Slip Yoke Oil Seal Assembly
21Case Extension Bolt
21Case Extension Bolt
22A/T Input Speed and 2WD Output Speed Sensor Assembly (4WD Plug)
23Input Speed and Output Speed Sensor Bolt
24Line Pressure Test Hole Plug
77Prop Shaft Front Slip Yoke Bushing
78Output Shaft Bushing
79Direct Oil Gal - 0.25 Diameter Cup Plug
80Manual 2-1 Band Anchor Pin
81Low and Reverse Band Anchor Pin
89Transmission Oil Cooler Pipe Retainer (Some Models)
89Transmission Oil Cooler Pipe Retainer (Some Models)
90Transmission Rear Oil Cooler Pipe Fitting
91Transmission Rear Oil Cooler Pipe Fitting Seal

Scheme 374

Scheme 374
CalloutComponent Name
7A/Trans Case Assembly
27Transmission Oil Pan Bolt
28Transmission Oil Pan
29Transmission Oil Pan Gasket
30A/Trans Oil Pan Magnet
31Transmission Oil Filter Assembly
32Filter Neck Seal Assembly
33A/Trans Wiring Harness Clamp
34A/Trans Wiring Harness Assembly
36Pass Thru O-ring seal

Scheme 375

Scheme 375
CalloutComponent Name
7A/Trans Case Assembly
25Center Support Bolt
26Fourth Clutch Housing Bolt
33Electrical Cable Clamp
35Control Valve Body Assembly Bolt
35Control Valve Body Assembly Bolt
37Lube Oil Pipe Retainer
39Lube Oil Pipe
40A/T Fluid Pressure Manual Valve Position Switch
41Manual Shift Shaft Detent Spring Assembly
44Control Valve Assembly (w/Body and Valves)
45Control Valve Body Gasket
46Control Valve Body Spacer Plate
47Accumulator Housing Gasket
48Control Valve Body Spacer Plate Gasket
494th Clutch Accumulator Piston Spring
503rd Clutch Accumulator Piston Spring
513rd and 4th Clutch Accumulator Housing
533rd and 4th Clutch Accumulator Housing Bolt
54Control Valve Body Ball Check Valve
55Manual 2-1 Band Servo Piston Pin
56Manual 2-1 Band Servo Piston Pin Retainer Ring
57Manual 2-1 Band Servo Piston Seal
58Manual 2-1 Band Servo Piston
60Manual 2-1 Band Servo Piston Cushion Spring
61Low and Reverse Band Servo Cover Bolt
62Low and Reverse Band Servo Cover
63Low and Reverse Band Servo Cover Gasket
64Low and Reverse Band Servo Piston Pin Retainer Ring
65Low and Reverse Band Servo Piston
66Low and Reverse Band Servo Piston Seal
67Low and Reverse Accumulator Piston Outer Oil Seal Ring
681-2 Accumulator Piston
69Low and Reverse Accumulator Piston Inner Oil Seal Ring
71Low and Reverse Band Servo Piston Spring
72Low and Reverse Band Servo Piston Spring Retainer
73Low and Reverse Band Servo Piston Pin (Selective)
74Low and Reverse Accumulator Piston Spring
75TCC Solenoid Valve Screen
76TFP Manual Valve Position Switch Bolt
87Low and Reverse Band Servo Piston Spacer
881-2 Accumulator Piston Spring Assembly

Scheme 376

Scheme 376
CalloutComponent Name
5A/Trans Oil Pump Seal
201Torque Converter Oil Seal Assembly
202Torque Converter Bushing
203Oil Pump Body Assembly
204Oil Pump Driven Gear
205Oil Pump Drive Gear
206Oil Pump Cover
207Oil Pump Cover Plug
207Oil Pump Cover Plug
207Oil Pump Cover Plug
207Oil Pump Cover Plug
208Converter Limit Valve Bypass Orificed Cup Plug
209Oil Pump Cover Plug
209Oil Pump Cover Plug
210Line Air Bleed Orificed Cup Plug
211Pressure Regulator Valve Bore Plug Pin
211Pressure Regulator Valve Bore Plug Pin
211Pressure Regulator Valve Bore Plug Pin
212Converter Regulator Valve Bore Plug
213Converter Regulator Valve Spring
214Converter Regulator Valve
215TCC Enable Valve Spring Retainer Sleeve
216TCC Enable Valve Spring
217TCC Enable Valve
218Overrun Clutch Housing Thrust Washer
219Overrun Clutch Housing Oil Seal Ring
220Oil Pump Cover Bolt
221TCC Shift Valve Bore Plug Retainer Ring
223TCC Shift Valve
224TCC Shift Valve Spring
225TCC Shift Valve Spring Seat
226Retainer Ring (Reverse Boost Valve Bushing)
227Reverse Boost Valve Bushing
228Reverse Boost Valve
229Pressure Regulator Valve Spring Retainer
230Pressure Regulator Valve Outer Spring
231Pressure Regulator Valve
232TCC Shift Valve Lower and Pressure Regulator Valve Bore Plug
232TCC Shift Valve Lower and Pressure Regulator Valve Bore Plug
233Turbine Shaft Front Bushing
234Turbine Shaft Rear Bushing
235Stator Shaft
236Pressure Regulator Valve Feedback Orificed Cup Plug
237Converter Limit Valve Feedback Orificed Cup Plug
238Pressure Regulator Valve Inner Spring
239Vent Passage Splash Shield

Scheme 377

Scheme 377
CalloutComponent Name
301Control Valve Body
302Pressure Control Solenoid Valve Fluid Filter Assembly
303Shift Valve Fluid Filter Bore Plug Pin
303Shift Valve Fluid Filter Bore Plug Pin
303Shift Valve Fluid Filter Bore Plug Pin
303Shift Valve Fluid Filter Bore Plug Pin
304Low-Reverse Ball Valve Seat
305Low-Reverse Ball Valve
305Low-Reverse Ball Valve
3073rd Ball Valve Bushing Seal
3083-4 Shift Valve
3092-3, 3-4 Shift Valve Spring
3092-3, 3-4 Shift Valve Spring
310Solenoid Bolt (1-2 and 2-3 Shift Valve)
310Solenoid Bolt (1-2 and 2-3 Shift Valve)
3112-3 Shift Solenoid Valve Assembly
3122-3 Shift Valve
3131-2 Shift Solenoid Valve Assembly
3141-2 Shift Valve
3151-2 Shift Valve Spring
316Shift Valve Fluid Filter Bore Plug
317Shift Solenoid Valve Fluid Filter Assembly
318Low-Reverse Ball Valve Seat Pin
334Reverse Ball Valve Bushing
3353rd Ball Valve Bushing

Scheme 378

Scheme 378
CalloutComponent Name
301Control Valve Body
303Shift Valve Accumulator Valve Bore Plug Pin
303Shift Valve Accumulator Valve Bore Plug Pin
310Pressure Control Solenoid Clamp Bolt
319Manual Valve
320Pressure Control Solenoid Valve Assembly
321Pressure Control Solenoid Clamp
322TCC PWM Solenoid Valve Retainer
323TCC PWM Solenoid Valve Assembly
324TCC Regulator Apply Valve
325TCC Regulator Apply Valve Spring
327Actuator Feed Limit Valve Spring
328Actuator Feed Limit Valve
329Accumulator Valve Bore Plug
330Accumulator Valve Spring
331Accumulator Valve
333Actuator Feed Limit Valve Spring Retainer

Scheme 379

Scheme 379
CalloutComponent Name
494th Clutch Accumulator Piston Spring
503rd Clutch Accumulator Piston Spring
513rd and 4th Clutch Accumulator Housing
533rd and 4th Clutch Accumulator Housing Bolt
4024th Clutch Accumulator Piston Pin Ring
4043rd and 4th Clutch Accumulator Piston Seal
4043rd and 4th Clutch Accumulator Piston Seal
4053rd Clutch Accumulator Piston
4063rd Clutch Accumulator Piston Inner Seal
4074th Clutch Accumulator Piston
4084th Clutch Accumulator Piston Pin

Scheme 380

Scheme 380
CalloutComponent Name
501Turbine Shaft Intermediate Oil Seal Ring
502Turbine Shaft
503Turbine Shaft Rear Oil Seal Ring
504Overrun Clutch Housing Assembly
505Overrun Clutch Piston Assembly
506Overrun Clutch Spring Assembly
507Overrun Clutch Spring Retainer Ring
508Overrun Clutch Plate
509Overrun Clutch Plate Assembly
510Overrun Clutch Backing Plate
511Overrun Clutch Backing Plate Retainer Ring
512Overdrive Clutch Roller Assembly
513Overrun Clutch Housing Bearing Assembly
514Overdrive Carrier Assembly
515Overdrive Carrier Pinion Gear Thrust Washer
515Overdrive Carrier Pinion Gear Thrust Washer
516Overdrive Carrier Pinion Gear Washer Thrust (Steel)
516Overdrive Carrier Pinion Gear Washer Thrust (Steel)
517Overdrive Carrier Pinion Gear Roller Bearing
518Overdrive Carrier Pinion Gear
519Overdrive Carrier Pinion Gear Pin
520Overdrive Carrier Pinion Gear Pin Retainer
521Overdrive Carrier Pinion Gear Pin Retainer Retaining Ring
522Overdrive Carrier Retainer Ring
534Turbine Shaft Plug
537Direct Clutch Housing Ball Check Valve

Scheme 381

Scheme 381
CalloutComponent Name
5234th Clutch Backing Plate Retainer Ring
5244th Clutch Backing Plate
5254th Clutch Plate Assembly
5264th Clutch Plate
5274th Clutch Piston Inner Seal
5284th Clutch Piston
5294th Clutch Housing
5304th Clutch Orifice
5314th Clutch Piston Outer Seal
5324th Clutch Spring Assembly
5334th Clutch Spring Retainer Ring

Scheme 382

Scheme 382
CalloutComponent Name
601Overdrive Carrier/Forward Clutch Thrust Bearing Assembly
602Forward Clutch Housing Assembly
606Forward Clutch Piston Assembly
607Forward Clutch Spring Assembly
608Forward Clutch Spring Retainer Ring
609Forward Clutch (Waved) Plate
610Forward Clutch Plate
611Forward Clutch Plate Assembly
612Forward Clutch Housing Thrust Washer
613Forward Clutch Hub
614Direct Clutch Housing Thrust Washer
615Direct Clutch Hub
616Direct Clutch Hub Retainer Ring
685Forward Clutch Piston Intermediate Seal Assembly

Scheme 383

Scheme 383
CalloutComponent Name
537Direct Clutch Housing Ball Check Valve
607Direct Clutch Spring Assembly
608Direct Clutch Spring Retainer Ring
609Direct Clutch (Waved) Plate
611Direct Clutch Plate Assembly
616Direct Clutch Backing Plate Retaining Ring
617Direct Clutch Backing Plate
618Direct Clutch Plate
619Direct Clutch Piston Assembly
622Direct Clutch Piston Intermediate Seal
623Direct Clutch Housing Assembly
624Intermediate Clutch Sprag Assembly
625Intermediate Clutch Roller Race (Outer)
626Intermediate Clutch Roller Retainer
627Intermediate Clutch Roller Retainer Retaining Ring

Scheme 384

Scheme 384
CalloutComponent Name
628Manual 2-1 Band Assembly
629Intermediate Clutch Backing Plate Retainer Ring
630Intermediate Clutch Backing Plate
631Intermediate Clutch Plate Assembly
632Intermediate Clutch Plate
633Center Support Retaining Ring
684Intermediate Clutch Plate (Waved)

Scheme 385

Scheme 385
CalloutComponent Name
530Intermediate Clutch Orifice
634Intermediate Clutch Spring Retainer Ring
635Intermediate Clutch Spring Assembly
636Intermediate Clutch Piston
637Intermediate Clutch Piston Inner Seal
638Intermediate Clutch Piston Outer Seal
639Direct Clutch Housing Oil Seal Ring
640Center Support Assembly
642Reaction Carrier Thrust Washer
643Center Support Spacer
644Low Clutch Roller Assembly
646Sun Gear Front Thrust Bearing Race
647Sun Gear Front/Rear Internal Gear Thrust Bearing Assembly
647Sun Gear Front/Rear Internal Gear Thrust Bearing Assembly
648Sun Gear Front Thrust Bearing Race
648Sun Gear Front Thrust Bearing Race
649Sun Gear Shaft Assembly
650Sun Gear
651Reaction Carrier Assembly (4 Pinion)
651aReaction Carrier Assembly (5 Pinion)
652Reaction Carrier Pinion Gear Thrust Washer (Bronze)
652Reaction Carrier Pinion Gear Thrust Washer (Bronze)
652Reaction Carrier Pinion Gear Thrust Washer (Bronze)
652Reaction Carrier Pinion Gear Thrust Washer (Bronze)
653Reaction Carrier Pinion Gear Thrust Washer (Steel)
653Reaction Carrier Pinion Gear Thrust Washer (Steel)
653Reaction Carrier Pinion Gear Thrust Washer (Steel)
653Reaction Carrier Pinion Gear Thrust Washer (Steel)
654Reaction Carrier Pinion Gear Roller Bearing Roller
654Reaction Carrier Pinion Gear Roller Bearing
655Reaction Carrier Pinion Gear
655Reaction Carrier Pinion Gear
656Reaction Carrier Pinion Gear Pin
656Reaction Carrier Pinion Gear Pin
657Low and Reverse Band Assembly
659Output Carrier Thrust Washer
660Vehicle Speed Sensor Reluctor Ring
661Output Carrier Assembly (4 Pinion)
661aOutput Carrier Assembly (5 Pinion)
662Main Shaft
663Sun Gear Rear Thrust Bearing Race
664Sun Gear Rear Thrust Bearing Assembly
665Sun Gear Rear Thrust Bearing Race
666Rear Internal Gear
669Rear Internal Gear Thrust Bearing Race
670Main Shaft Retainer Ring
671Output Shaft Assembly
672Output Shaft Retainer Ring
673Output Shaft Thrust Washer
674Selective Thrust Washer
675Output Shaft Seal
676Main Shaft Bushing
676Main Shaft Bushing
677Rear Internal Gear Bushing
678Center Support Oil Passage Sleeve
681Reaction Carrier Bushing
682Transmission Output Shaft Yoke Seal Sleeve
683Output Shaft Seal
690Center Support Oil Cooler Pipe Fitting Seal
691Rear Internal Gear Thrust Washer

Scheme 386

Scheme 386
CalloutComponent Name
701Parking Pawl Shaft Hole Plug
702Parking Pawl Shaft
703Parking Pawl
704Parking Pawl Shaft Retainer
705Parking Pawl Spring
707Manual Shift Shaft Seal
708Manual Shift Shaft
708Manual Shift Shaft
709Manual Shift Shaft Pin
710Parking Pawl Actuator Assembly
711Manual Shift Shaft Detent Lever Assembly
712Manual Shift Shaft Detent Lever Nut
713Parking Pawl Actuator Bracket
714Parking Pawl Actuator Bracket Bolt

Scheme 387

Scheme 387: Component Location
CalloutComponent Name
77Prop Shaft Front Slip Yoke Bushing
78Output Shaft Bushing
202Torque Converter Bushing
233Turbine Shaft Front Bushing
234Turbine Shaft Rear Bushing
512Overdrive Clutch Roller Assembly
513Overrun Clutch Housing Thrust Bearing Assembly
535Overrun Clutch Housing Bushing
536Bushing, 1.12 in. Outside Diameter x 0.50 in.
601Thrust Carrier/Forward Clutch Bearing Assembly
644Low Clutch Roller Assembly
647Sun Gear Front/Rear Internal Gear Thrust Bearing Assembly
647Sun Gear Front/Rear Internal Gear Thrust Bearing Assembly
664Sun Gear Rear Thrust Bearing Assembly
676Main Shaft Bushing
676Main Shaft Bushing
677Rear Internal Gear Bushing
678Center Support Oil Passage Sleeve
679Bushing, 1.536 in. Diameter x 3.52 in.
681Reaction Carrier Bushing
691Rear Internal Gear Thrust Washer

Scheme 388

Scheme 388
CalloutComponent Name
2Turbine Shaft Front Oil Seal Ring
5Oil Pump Seal
13Output Shaft Seal
15Case Extension Seal
20Prop Shaft Front Slip Yoke Oil Seal Assembly
20Prop Shaft Front Slip Yoke Oil Seal Assembly
57Manual 2-1 Band Servo Piston Seal
66Low and Reverse Band Servo Piston Seal
67Low and Reverse Accumulator Piston Outer Oil Seal Ring
69Low and Reverse Accumulator Piston Inner Oil Seal Ring
201Torque Converter Oil Seal Assembly
219Overrun Clutch Housing Oil Seal Ring
4043rd Clutch Accumulator Piston Outer Seal
4063rd Clutch Accumulator Piston Inner Seal
501Turbine Shaft Intermediate Oil Seal Ring
503Turbine Shaft Rear Oil Seal Ring
505Overrun Clutch Piston Assembly
527Fourth Clutch Piston Inner Seal
531Fourth Clutch Piston Outer Seal
606Forward Clutch Piston Assembly
619Direct Clutch Piston Assembly
622Direct Clutch Piston Intermediate Seal
637Intermediate Clutch Piston Inner Seal
638Intermediate Clutch Piston Outer Seal
639Direct Clutch Housing Oil Seal Ring
685Forward Clutch Piston Intermediate Seal Assembly

Scheme 389

Scheme 389
CalloutComponent Name
1Overrun Clutch
3Front Band Apply
42nd Clutch
53rd Accumulator
64th Accumulator
83rd Clutch
9Reverse
104th Clutch

Scheme 390

Scheme 390
CalloutComponent Name
7Lo/Reverse
113rd Clutch/Reverse

Transmission General Description

The 4L80-E is a fully automatic rear wheel drive electronically controlled transmission. The 4L80-E provides four forward ranges, including overdrive and reverse. A gear type of oil pump controls shift points. The powertrain control module (PCM) and the pressure control (PC) solenoid, force motor, regulate these shift points. The PCM also controls shift schedules and TCC apply rates. Transmission temperature also influences shift schedules and TCC apply rates.

You can operate the transmission in any one of the following seven modes

  1. P - PARK position prevents the vehicle from rolling either forward or backward on vehicles less than 15,000 G.V.W. For safety reasons, use the parking brake in addition to the park position.
  2. R - REVERSE allows the vehicle to be operated in a rearward direction.
  3. N - NEUTRAL allows the engine to be started and operated while driving the vehicle. If necessary, you may select this position in order to restart the engine with the vehicle moving.
  4. OD - OVERDRIVE is used for all normal driving conditions. Overdrive provides four gear ratios plus a converter clutch operation. Depress the accelerator in order to downshift for safe passing.
  5. D - DRIVE position is used for city traffic, and hilly terrain. Drive provides three gear ranges. Depress the accelerator in order to downshift.
  6. 2 - Manual SECOND provides acceleration and engine braking or greater traction from a stop. When you choose manual SECOND, the vehicle will start out in first gear and upshift to second gear. You may select this gear at a vehicle speed of up to 22 km/h (35 mph).
  7. 1 - Manual LOW provides maximum engine braking. You may select this gear at a vehicle speed of up to 13 km/h (20 mph).

Transmission Component and System Description

The mechanical components of this unit are as follows

  1. A torque converter with a torque converter clutch (TCC)
  2. A gear type oil pump
  3. Five multiple disk clutches
  4. Two band assemblies
  5. Three planetary gear sets
  6. One sprag clutch
  7. Two roller clutches
  8. A control valve body assembly

The electrical components of this unit are as follows

  1. Two shift solenoid valves, 1-2 and 2-3
  2. A torque converter clutch (TCC) solenoid valve
  3. A transmission pressure control (PC) solenoid valve
  4. An automatic transmission fluid temperature (TFT) sensor
  5. An automatic transmission fluid pressure (TFP) manual valve position switch assembly
  6. An output speed sensor (OSS)
  7. An input speed sensor (ISS)

For more information refer to Electronic Component Description .