Tools Required
J 21867 Pressure Gage
Scheme 468
Line Pressure Check Procedure (M30/M32)
- Install a scan tool.
- Start the engine.
- Inspect the transmission for the proper fluid levels. Refer to «Transmission Fluid Checking Procedure»(ref-184197-S28503790432005082200000) .
- Use the scan tool to inspect for any active or stored diagnostic trouble codes.
- Inspect the manual linkage at the transmission for proper function.
- Turn the engine OFF.
- Remove the pressure plug.
- Install the J 21867 .
- Access the Scan Tool Output Control for the PC Solenoid.
- Start the engine.
- Begin commanding PC Solenoid at 1.0 amp and lower the amperage in one-tenth increments (0.01) until maximum line pressure is achieved.
- Allow the pressure to stabilize between increments.
- Compare your pressure readings to the Line Pressure table. Refer to «Line Pressure»(ref-184202-S28551875962005082200000) .
- If the pressure readings vary greatly from the line pressure table, refer to «Oil Pressure High or Low»(ref-184197-S25003807022005082200000) .
- Turn the engine OFF.
- Remove the J 21867 .
- Install the pressure plug. Tighten: Tighten the pressure plug to 8-14 N.m (6-10 lb ft).
J 21867 Pressure Gage
Line Pressure Check Procedure (M33 Only)
- Inspect the transmission for proper fluid level. Refer to «Transmission Fluid Checking Procedure»(ref-184197-S28503790432005082200000) .
- Install a scan tool.
- Start the engine.
- Use the scan tool to inspect for any stored or active diagnostic trouble codes. Make necessary repairs.
- Turn the engine OFF, with the ignition ON.
- Remove the pressure plug from the line pressure test port.
- Install the J 21867 to the line pressure test port.
- Access the scan tool output control for the secondary fluid pump relay.
- Command the relay ON.
- Record the maximum pressures achieved.
- Secondary fluid pump pressure should be 110-275 kPa (16-40 psi).
- If the secondary fluid pump pressures vary greatly from the specifications, refer to «High or Low Secondary Fluid Pump Pressure (M33 Only)»(ref-184197-S03443895462005082200000) .
- Remove the J 21867 .
- Install the pressure plug. Tighten: Tighten the pressure plug to 8-14 N.m (6-10 lb ft).
Electrical Function Check
Perform this check first, in order to ensure the electronic transmission components are connected and functioning properly. If these components are not checked, a simple electrical condition could be mis-diagnosed.
- Connect the scan tool.
- Ensure the gear selector is in PARK and set the parking brake.
- Start the engine.
- Verify that the following scan tool data can be obtained and is functioning properly. Refer to «Scan Tool Data List»(ref-184227-S30523384562005082200000) for typical data values. Data that is questionable may indicate a concern. Engine Speed Transmission output speed Vehicle speed TFP manual valve position switch Transmission range, engine list Commanded gear, current gear PC solenoid reference current PC solenoid actual current PC solenoid duty cycle Brake switch Engine coolant temperature Transmission fluid temperature Throttle angle Ignition voltage 1-2 shift solenoid 2-3 shift solenoid TCC solenoid duty cycle TCC slip speed
- Monitor the brake switch signal while depressing and releasing the brake pedal. The scan tool should display: Closed when the brake pedal is released. Open when the brake pedal is depressed.
- Check the garage shifts. Apply the brake pedal and ensure that the parking brake is set. Move the gear selector through the following ranges: PARK to REVERSE REVERSE to NEUTRAL NEUTRAL to DRIVE Pause 2 to 3 seconds in each gear position. Verify the gear engagements are immediate and not harsh.
- Monitor transmission range on the scan tool, engine list. Apply the brake pedal and ensure the parking brake is set. Move the gear selector through all ranges. Pause 2 to 3 seconds in each range. Return gear selector to PARK. Verify that all selector positions match the scan tool display.
- Check throttle angle input. Apply the brake pedal and ensure that the parking brake is set. Ensure the gear selector is in PARK. Monitor throttle angle while increasing and decreasing engine speed with the throttle pedal. The scan tool throttle angle should increase and decrease with engine speed.
If any of the above checks do not perform properly, record the result for reference after completion of the road test.
Part Throttle Detent Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 64-88 km/h (40-55 mph) in FOURTH gear.
- Quickly increase throttle angle to greater than 50 percent.
- Verify the following: The TCC releases The transmission downshifts immediately to THIRD gear
Full Throttle Detent Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to speeds of 64-88 km/h (40-55 mph) in FOURTH gear.
- Quickly increase throttle angle to 100 percent (WOT).
- Verify the following: The TCC releases The transmission downshifts immediately to SECOND gear
Manual Downshifts
The shift solenoid valves do not control the initial downshift for the 4-3 or the 3-2 manual downshifts. The 4-3 and the 3-2 manual downshifts are hydraulic. The 2-1 manual downshift is electronic. The solenoid states should change during or shortly after a manual downshift is selected.
Manual 4-3 Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 64-88 km/h (40-55 mph) in FOURTH gear.
- Release the throttle while moving the gear selector to THIRD.
- Verify the following: The TCC releases The transmission downshifts immediately to THIRD gear The engine slows the vehicle
Manual 4-2 Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 64-72 km/h (40-45 mph).
- Release the throttle while moving the gear selector to SECOND.
- Verify the following: The TCC releases The transmission downshifts immediately to SECOND gear The engine slows the vehicle
Manual 4-1 Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 48 km/h (30 mph).
- Release the throttle while moving the gear selector to FIRST.
- Verify the following: The TCC releases. The transmission downshifts immediately to FIRST gear. The engine slows the vehicle.
Coasting Downshifts
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to FOURTH gear with the TCC applied.
- Release the throttle and lightly apply the brakes.
- Verify the following: The TCC releases Downshifts occur at speeds shown in the Shift Speed table. Refer to «Shift Speed (M30/M32)»(ref-184202-S31233154512005082200000) or «Shift Speed (M33 Only)»(ref-184202-S19345243142005082200000) .
Manual Gear Range Selection
The shift solenoids control the upshifts in the manual gear ranges.
Perform the following tests using 10 to 15 percent throttle angle.
Reverse
- With the vehicle stopped, move the gear selector to REVERSE.
- Slowly accelerate the vehicle.
- Verify that there is no noticeable slip, noise or vibration.
Manual First
- With the vehicle stopped, move the gear selector to FIRST.
- Accelerate the vehicle to 32 km/h (20 mph).
- Verify the following: No upshifts occur The TCC does not apply There is no noticeable slip, noise, or vibration
Manual Second
- With the vehicle stopped, move the gear selector to SECOND.
- Accelerate the vehicle to 57 km/h (35 mph).
- Verify the following: The 1-2 shift occurs The 2-3 shift does not occur There is no noticeable slip, noise or vibration
Manual Third
- With the vehicle stopped, move the gear selector to THIRD.
- Accelerate the vehicle to 64 km/h (40 mph).
- Verify the following: The 1-2 shift occurs The 2-3 shift occurs There is no noticeable slip, noise or vibration
Perform this check first, in order to ensure the electronic transmission components are connected and functioning properly. If these components are not checked, a simple electrical condition could be mis-diagnosed.
- Connect the scan tool.
- Ensure the gear selector is in PARK and set the parking brake.
- Start the engine.
- Verify that the following scan tool data can be obtained and is functioning properly. Refer to «Scan Tool Data List»(ref-184227-S30523384562005082200000) for typical data values. Data that is questionable may indicate a concern. Engine Speed Transmission output speed Vehicle speed TFP manual valve position switch Transmission range Commanded gear, current gear PC solenoid reference current PC solenoid actual current PC solenoid duty cycle Brake switch Engine coolant temperature Transmission fluid temperature Throttle angle Ignition voltage 1-2 shift solenoid 2-3 shift solenoid TCC solenoid duty cycle TCC slip speed Secondary Fluid Pump - M33 Model Only
- Monitor the brake switch signal while depressing and releasing the brake pedal. The scan tool should display: Closed when the brake pedal is released. Open when the brake pedal is depressed.
- Check the garage shifts. Apply the brake pedal and ensure that the parking brake is set. Move the gear selector through the following ranges: PARK to REVERSE REVERSE to NEUTRAL NEUTRAL to DRIVE Pause 2 to 3 seconds in each gear position. Verify the gear engagements are immediate and not harsh.
- Monitor transmission range on the scan tool, engine list. Apply the brake pedal and ensure the parking brake is set. Move the gear selector through all ranges. Pause 2 to 3 seconds in each range. Return gear selector to PARK. Verify that all selector positions match the scan tool display.
- Check throttle angle input. Apply the brake pedal and ensure that the parking brake is set. Ensure the gear selector is in PARK. Monitor throttle angle while increasing and decreasing engine speed with the throttle pedal. The scan tool throttle angle should increase and decrease with engine speed.
If any of the above checks do not perform properly, record the result for reference after completion of the road test.
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 64-88 km/h (40-55 mph) in FOURTH gear.
- Quickly increase throttle angle to greater than 50 percent.
- Verify the following: The TCC releases The transmission downshifts immediately to THIRD gear
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to speeds of 64-88 km/h (40-55 mph) in FOURTH gear.
- Quickly increase throttle angle to 100 percent (WOT).
- Verify the following: The TCC releases The transmission downshifts immediately to SECOND gear
The shift solenoid valves do not control the initial downshift for the 4-3 or the 3-2 manual downshifts. The 4-3 and the 3-2 manual downshifts are hydraulic. The 2-1 manual downshift is electronic. The solenoid states should change during or shortly after a manual downshift is selected.
Manual 4-3 Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 64-88 km/h (40-55 mph) in FOURTH gear.
- Release the throttle while moving the gear selector to THIRD.
- Verify the following: The TCC releases The transmission downshifts immediately to THIRD gear The engine slows the vehicle
Manual 4-2 Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 64-72 km/h (40-45 mph).
- Release the throttle while moving the gear selector to SECOND.
- Verify the following: The TCC releases The transmission downshifts immediately to SECOND gear The engine slows the vehicle
Manual 4-1 Downshift
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to 48 km/h (30 mph).
- Release the throttle while moving the gear selector to FIRST.
- Verify the following: The TCC releases. The transmission downshifts immediately to FIRST gear. The engine slows the vehicle.
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle to FOURTH gear with the TCC applied.
- Release the throttle and lightly apply the brakes.
- Verify the following: The TCC releases Downshifts occur at speeds shown in the Shift Speed table. Refer to «Shift Speed (M30/M32)»(ref-184202-S31233154512005082200000) or «Shift Speed (M33 Only)»(ref-184202-S19345243142005082200000) .
The shift solenoids control the upshifts in the manual gear ranges.
Perform the following tests using 10 to 15 percent throttle angle.
Reverse
- With the vehicle stopped, move the gear selector to REVERSE.
- Slowly accelerate the vehicle.
- Verify that there is no noticeable slip, noise or vibration.
Manual First
- With the vehicle stopped, move the gear selector to FIRST.
- Accelerate the vehicle to 32 km/h (20 mph).
- Verify the following: No upshifts occur The TCC does not apply There is no noticeable slip, noise, or vibration
Manual Second
- With the vehicle stopped, move the gear selector to SECOND.
- Accelerate the vehicle to 57 km/h (35 mph).
- Verify the following: The 1-2 shift occurs The 2-3 shift does not occur There is no noticeable slip, noise or vibration
Manual Third
- With the vehicle stopped, move the gear selector to THIRD.
- Accelerate the vehicle to 64 km/h (40 mph).
- Verify the following: The 1-2 shift occurs The 2-3 shift occurs There is no noticeable slip, noise or vibration
Poor Acceleration at Low Speed
If the stator is freewheeling at all times, the vehicle tends to have poor acceleration from a standstill. At speeds above 50-55 km/h (30-35 mph), the vehicle may act normally. For poor acceleration, you should first determine that the exhaust system is not blocked, and the transmission is in First gear when starting out.
If the engine freely accelerates to high RPM in NEUTRAL, you can assume that the engine and the exhaust system are normal. Check for poor performance in DRIVE and REVERSE to help determine if the stator is freewheeling at all times.
Poor Acceleration at High Speed
If the stator is locked up at all times, performance is normal when accelerating from a standstill. Engine RPM and vehicle speed are limited or restricted at high speeds. Visual examination of the converter may reveal a blue color from overheating.
If the converter has been removed, you can check the stator roller clutch by inserting a finger into the splined inner race of the roller clutch and trying to turn the race in both directions. You should be able to freely turn the inner race clockwise, but you should have difficulty in moving the inner race counterclockwise or you may be unable to move the race at all.
If Shudder Occurs During TCC Apply or Release
If the shudder occurs while the TCC is applying, the problem can be within the transmission or the torque converter. Something is causing one of the following conditions to occur
- Something is not allowing the clutch to become fully engaged.
- Something is not allowing the clutch to release.
- The clutch is releasing and applying at the same time.
One of the following conditions may be causing the problem to occur
- Leaking turbine shaft seals
- A restricted release orifice
- A distorted clutch or housing surface due to long converter bolts
- Defective friction material on the TCC plate
If Shudder Occurs After TCC has Applied
If shudder occurs after the TCC has applied, most of the time there is nothing wrong with the transmission.
The TCC is not likely to slip after the TCC has been applied. Engine problems may go unnoticed under light throttle and load, but they become noticeable after the TCC apply when going up a hill or accelerating. This is due to the mechanical coupling between the engine and the transmission.
Once TCC is applied, there is no torque converter (fluid coupling) assistance. Engine or driveline vibrations could be unnoticeable before TCC engagement.
Inspect the following components in order to avoid misdiagnosis of TCC shudder. An inspection will also avoid the unnecessary disassembly of a transmission or the unnecessary replacement of a torque converter.
- Spark plugs - Inspect for cracks, high resistance or a broken insulator.
- Plug wires - Look in each end. If there is red dust (ozone) or a black substance (carbon) present, then the wires are bad. Also look for a white discoloration of the wire. This indicates arcing during hard acceleration.
- Coil - Look for a black discoloration on the bottom of the coil. This indicates arcing while the engine is misfiring.
- Fuel injector - The filter may be plugged.
- Vacuum leak - The engine will not get a correct amount of fuel. The mixture may run rich or lean depending on where the leak occurs.
- EGR valve - The valve may let in too much or too little unburnable exhaust gas and could cause the engine to run rich or lean.
- MAP/MAF sensor - Like a vacuum leak, the engine will not get the correct amount of fuel for proper engine operation.
- Carbon on the intake valves - Carbon restricts the proper flow of air/fuel mixture into the cylinders.
- Flat cam - Valves do not open enough to let the proper fuel/air mixture into the cylinders.
- Oxygen sensor - This sensor may command the engine too rich or too lean for too long.
- Fuel pressure - This may be too low.
- Engine mounts - Vibration of the mounts can be multiplied by TCC engagement.
- Axle joints - Check for vibration.
- TP Sensor - The TCC apply and release depends on the TP Sensor in many engines. If the TP Sensor is out of specification, TCC may remain applied during initial engine loading.
- Cylinder balance - Bad piston rings or poorly sealing valves can cause low power in a cylinder.
- Fuel contamination - This causes poor engine performance.
Replace the torque converter if any of the following conditions exist
- External leaks appear in the hub weld area.
- The converter hub is scored or damaged.
- The converter pilot is broken, damaged, or fits poorly into the crankshaft.
- You discover steel particles after flushing the cooler and the cooler lines.
- The pump is damaged, or you discover steel particles in the converter.
- The vehicle has TCC shudder and/or no TCC apply. Replace the torque converter only after all hydraulic and electrical diagnoses have been made. The converter clutch material may be glazed.
- The converter has an imbalance which cannot be corrected. Refer to «Flexplate/Torque Converter Vibration Test»(ref-184197-S21307759022005082200000) .
- The converter is contaminated with engine coolant which contains antifreeze or water.
- An internal failure occurs in the stator roller clutch.
- You notice excessive end play.
- Overheating produces heavy debris in the clutch or converter ballooning.
- You discover steel particles or clutch lining material in the fluid filter or on the magnet, when no internal parts in the unit are worn or damaged. This condition indicates that lining material came from the converter.
Do not replace the torque converter if you discover any of the following symptoms
- The oil has an odor or the oil is discolored, even though metal or clutch facing particles are not present.
- The threads in one or more of the converter bolt holds are damaged. Correct the condition with a new thread inset.
- Transmission failure did not display evidence of damaged or worn internal parts, steel particles or clutch plate lining material in the unit and inside the fluid filter.
- The vehicle has been exposed to high mileage only. An exception may exist where the lining of the torque converter clutch dampener plate has seen excess wear by vehicles operated in heavy and/or constant traffic, such as taxi, delivery, or police use.
Composition Plates
Dry the plates and inspect the plates for the following conditions
- Pitting
- Flaking
- Delamination - splitting or separation of bonded clutch material
- Wear
- Glazing
- Cracking
- Charring
- Chips or metal particles embedded in the lining
Replace a composition plate which shows any of these conditions.
Steel Plates
Wipe the plates dry and check the plates for heat discoloration. If the surfaces are smooth, even if color smear is indicated, you can reuse the plate. If the plate is discolored with heat spots or if the surface is scuffed, replace the plate.
Causes of Burned Clutch Plates
The following conditions can result in a burned clutch plate
- Incorrect usage of clutch or apply plates
- Engine coolant or water in the transmission fluid
- A cracked clutch piston
- Damaged or missing seals
- Low line pressure
- Valve body conditions The valve body face is not flat. Porosity is between channels. The valve bushing clips are improperly installed. The checkballs are misplaced.
- The Teflon® seal rings are worn or damaged.
Engine Coolant/Water in Transmission
Note. The antifreeze or water will deteriorate the seals, gaskets and the glue that bonds the clutch material to the pressure plate. Both conditions may cause damage to the transmission.
If antifreeze or water has entered the transmission, perform the following
- Disassemble the transmission.
- Replace all of the rubber type seals (the coolant will attack the seal material which will cause leakage).
- Replace the composition-faced clutch plate assemblies (the facing material may separate from the steel center portion).
- Replace all of the nylon parts (washers).
- Replace the torque converter.
- Thoroughly clean and rebuild the transmission, using new gaskets and oil filter.
- Flush the cooler lines after the transmission cooler has been properly repaired or replaced.
General Method
- Verify that the leak is transmission fluid.
- Thoroughly clean the suspected leak area.
- Operate the vehicle for 24 km (15 mi), or until normal operating temperatures are reached.
- Park the vehicle over clean paper or cardboard.
- Shut OFF the engine.
- Look for fluid spots on the paper.
- Make the necessary repairs.
Powder Method
- Thoroughly clean the suspected leak area with solvent.
- Apply an aerosol type powder, such as foot powder, to the suspected leak area.
- Operate the vehicle for 24 km (15 mi), or until normal operating temperatures are reached.
- Shut OFF the engine.
- Inspect the suspected leak area.
- Trace the leak path through the powder in order to find the source of the leak.
- Make the necessary repairs.
Dye and Black Light Method
A fluid dye and black light kit is available from various tool manufacturers.
- Follow the manufacturer's instructions in order to determine the amount of dye to use.
- Detect the leak with the black light.
- Make the necessary repairs.
Find the Cause of the Leak
Pinpoint the leak and trace the leak back to the source. You must determine the cause of the leak in order to repair the leak properly. For example, if you replace a gasket, but the sealing flange is bent, the new gasket will not repair the leak. You must also repair the bent flange. Before you attempt to repair a leak, check for the following conditions, and make repairs as necessary
Gaskets
- Fluid level/pressure is too high
- Plugged vent or drain-back holes
- Improperly tightened fasteners
- Dirty or damaged threads
- Warped flanges or sealing surface
- Scratches, burrs, or other damage to the sealing surface
- Damaged or worn gasket
- Cracking or porosity of the component
- Improper sealant used, where applicable
- Incorrect gasket
Seals
- Fluid level/pressure is too high
- Plugged vent or drain-back holes
- Damaged seal bore
- Damaged or worn seal
- Improper installation
- Cracks in component
- Manual or output shaft surface is scratched, nicked, or damaged
- Loose or worn bearing causing excess seal wear
Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas. You can usually repair these leaks with the transmission in the vehicle.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- While the transmission case is still hot, apply the epoxy. You can use a clean, dry soldering acid brush to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before starting the engine.
- Repeat the fluid leak diagnosis procedures.
Preparation
- During the installation of the repaired or replacement transmission, do not connect the oil cooler pipes.
- Remove the fill cap (9) on the J 35944-A and fill the flusher tank (4) with 0.6 L (20-21 oz) of J 35944-22 , using the measuring cup (6). Do not overfill.
- Install the fill cap (9) on the J 35944-A and pressurize the flusher tank (4) to 550-700 kPa (80-100 psi), using the shop air supply at the tank air valve (2).
- With the water supply valve (1) on the J 35944-A in the OFF position, connect the water supply hose from the J 35944-A to the water supply at the faucet.
- Turn ON the water supply at the faucet.
Scheme 469
- Inspect the transmission oil cooler pipes for kinks or damage. Repair as necessary.
- Connect the J 35944-A to the oil cooler feed bottom connector. Use the J 35944-200 , if required.
- Clip the discharge hose (2) onto the oil drain container.
- Attach the J 35944-A to the undercarriage of the vehicle with the hook provided and connect the flushing system feed supply hose (1) from the J 35944-A to the top connector oil cooler return pipe. Use the J 35944-200 , if required.
- Turn the J 35944-A water supply valve (3) to the ON position and allow water to flow through the oil cooler and pipes for 10 seconds to remove any remaining transmission fluid. If water does not flow through the oil cooler and pipes, the cause of the blockage must be diagnosed and the plugged component must be repaired or replaced. Continue with the cooler flushing and flow check procedure once the blockage is corrected.
- Turn the J 35944-A water supply valve (3) to the OFF position and clip the discharge hose onto a 19 liter (5 gallon) pail with a lid, to avoid splashback.
- Turn the J 35944-A water supply valve (3) to the ON position and depress the trigger (1) to mix cooler flushing solution into the water flow. Use the clip provided on the handle to hold the trigger (1) down. The discharge will foam vigorously when the solution is introduced into the water stream.
- Flush the oil cooler and pipes with water and solution for 2 minutes. During this flush, attach the shop air supply 825 kPa (120 psi) to the flushing system feed air valve (2) located on the J 35944-A , for 3-5 seconds at the end of every 15-20 second interval to create a surging action.
- Release the trigger (1) and turn the J 35944-A water supply valve (3) to the OFF position.
Clean-up
- Disconnect the water supply hose from the J 35944-A and bleed any remaining air pressure from the flusher tank.
- Remove the fill cap from the J 35944-A and return any unused flushing solution to its container. Rinse the J 35944-A with water. Do not store the J 35944-A with flushing solution in it.
- After every third use, clean the J 35944-A as described in the instructions included with the tool.
- Dispose of any waste water/solution and transmission fluid in accordance with local regulations.
Transmission Overheats
| Checks | Causes |
|---|---|
| TCC Circuit | Blockage during apply or release |
| Pump Cover (215) | Cross channel leakage |
| Pressure Regulator Valve (216) | The valve is stuck in a high demand position |
| Oil Cooler | The cooler or the cooler lines are blocked |
| Oil Pan Gasket (73) | The gasket is damaged |
| Turbine Shaft O-ring (618) | The O-ring is damaged |
| Turbine Shaft Seals (619) | The seals are damaged |
| Stator Shaft Bushings (234/241) | The bushing is worn or damaged |
| Fluid | The fluid level is low |
| Radiator | Air flow is restricted or internal blockage |
Transmission Overheats
Oil Pressure High or Low
| Checks | Causes |
|---|---|
| Oil Pump Assembly (4) | Pressure regulator valve stuck Pressure regulator valve spring Rotor guide omitted or misassembled Rotor cracked or broken Reverse boost valve or sleeve stuck, damaged or incorrectly assembled Orifice hole in pressure regulator valve plugged Sticking slide or excessive rotor clearance Pressure relief ball not seated or damaged Porosity in pump cover or body Wrong pump cover Pump faces not flat Excessive rotor clearance |
| Oil Filter (72) | Intake pipe restricted by casting flash Cracks in filter body or intake pipe O-ring seal missing, cut or damaged Wrong grease used on rebuild |
| Control Valve Body (60) | Manual valve scored or damaged Spacer plate or gaskets incorrect, misassembled or damaged Face not flat 2-3 Shift valve stuck Checkballs omitted or misassembled |
| Pressure Control Solenoid (377) | Damage to electrical terminals |
| Transmission Fluid Pressure Manual Valve Position Switch (69) | Contamination Damaged seals |
| Case (103) | Case to control valve body face not flat |
| System Voltage | 12 volts not supplied to transmission Electrical short (pinched solenoid wire) Solenoid not grounded |
Oil Pressure High or Low
Harsh Shifts
| Checks | Causes |
|---|---|
| Throttle Position Sensor | Open or shorted circuit |
| Vehicle Speed Sensor (36) | Open or shorted circuit |
| Automatic Transmission Fluid Pressure (TFP) (69) | Contamination Damaged seals |
| Trans Fluid Temperature Sensor (Part of 69) | Open or shorted circuit |
| Engine Coolant Temperature Sensor | Open or shorted circuit |
| Pressure Control Solenoid (377) | Damage to electrical terminals Contamination |
Harsh Shifts
Inaccurate Shift Points
| Checks | Causes |
|---|---|
| Oil Pump Assembly (4) | Stuck pressure regulator valve Sticking pump slide |
| Valve Body Assembly (60) | Spacer plate or gaskets misassembled, damaged or incorrect |
| Case (103) | Porous or damaged valve body pad 2-4 Servo Assembly 2-4 accumulator porosity Damaged servo piston seals Apply pin damaged or improper length 2-4 Band Assembly Burned Anchor pin not engaged |
| Throttle Position Sensor | Disconnected Damage |
| Vehicle Speed Sensor (36) | Disconnected Damaged Bolt not tightened |
| 4WD Low Switch | Disconnected Damaged |
Inaccurate Shift Points
First Gear Range Only - No Upshift
| Checks | Causes |
|---|---|
| Control Valve Body (60) | The 1-2 Shift valve is sticking The spacer plate or gaskets are mispositioned or damaged |
| Case (103) | The case to valve body face is damaged or is not flat |
| Shift Solenoid Valves (366/368) | Stuck or damaged Faulty electrical connection |
| 2-4 Servo Assembly (13-28) | The apply passage case is restricted or blocked Nicks or burrs on the servo pin or on the pin bore in the case Fourth servo piston is installed backwards |
| 2-4 Band Assembly (602) | The 2-4 band is worn or damaged The band anchor pin is not engaged |
1st Gear Range Only - No Upshift
Slips in First Gear
| Checks | Causes |
|---|---|
| Forward Clutch Assembly (646-651) | Clutch plates worn Porosity or damage in forward clutch piston Forward clutch piston inner and outer seals missing, cut or damaged Damaged forward clutch housing Forward clutch housing retainer and ball assembly not sealing or damaged |
| Forward Clutch Accumulator (353-358) | Piston seal missing, cut or damaged Piston out of its bore Porosity in the piston or valve body Stuck abuse valve |
| Input Housing and Shaft Assembly (621) | Turbine shaft seals missing, cut or damaged |
| Valve Body (60) | 1-2 Accumulator valve stuck Face not flat, damaged lands or interconnected passages Spacer plate or gaskets incorrect, mispositioned or damaged |
| Low Roller Clutch (678) | Damage to lugs to inner ramps Rollers not free moving Inadequate spring tension Damage to inner splines Lube passage plugged |
| Torque Converter (1) | Stator roller clutch not holding |
| 1-2 Accumulator Assembly (55-57, 104) | Porosity in piston or 1-2 Accumulator cover and pin assembly Damaged ring grooves on piston Piston seal missing, cut or damaged Valve body to spacer plate gasket at 1-2 Accumulator cover, missing or damaged Leak between piston and pin Broken 1-2 Accumulator spring |
| Line Pressure | Refer to Oil Pressure High or Low . |
| 2-4 Servo Assembly (13-28) | 4th Servo piston in backward |
Slips in 1st Gear
Slip/Flare - Engine Off (M33 Only)
| Checks | Causes |
|---|---|
| Low fluid level. Inspect transmission fluid level. Refer to Transmission Fluid Checking Procedure . | Incorrect fluid level. |
| Restricted or loose Secondary Fluid Pump filter. Control valve body ball check valve stuck close. Low pump pressure or pump leak. Worn pump gear. | Secondary Fluid Pump. |
Slip/Flare-Engine Off (M33 Only)
Slipping or Harsh 1-2 Shift
| Checks | Causes |
|---|---|
| Valve Body Assembly (60) | Mislocated valve body to spacer plate checkball or checkballs. 1-2 Shift valve train stuck due to sediment Gaskets or spacer plate incorrect, mispositioned or damaged 1-2 Accumulator valve stuck or damaged Face not flat 4-3 sequence valve stuck or damaged #1 or #8 checkball missing or mis-located 1-2 accumulator valve bushing rotated 180° |
| 2-4 Servo Assembly (13-28) | Apply pin too long or too short 2nd servo apply piston seal missing, cut or damaged Restricted or missing oil passages Servo bore in case damaged |
| 2nd Accumulator (55-57, 104) | Porosity in 1-2 accumulator cover or piston Piston seal or groove damaged Nicks or burrs in 1-2 accumulator housing Missing or restricted oil passage 1-2 accumulator piston spring not seated Rough finish in 1-2 accumulator bore in case A cracked 1-2 accumulator piston - allowing fluid to leak by |
| 2-4 Band (602) | Worn or mispositioned |
| Oil Pump Assembly (4) or Case (103) | Faces not flat |
Slipping or Rough 1-2 Shift
Harsh Engagement - Engine Restart (M33 Only)
| Checks | Causes |
|---|---|
| Inspect transmission fluid level. Refer to Transmission Fluid Checking Procedure . | High or low fluid level. |
| Control valve body ball check valve stuck open. Low or no Secondary Fluid Pump pressure. Refer to No Secondary Fluid Pump Pressure (M33 Only) . Worn Secondary Fluid Pump. Worn Secondary Fluid Pump gear. | Secondary Fluid Pump. |
Harsh Engagement-Engine Restart (M33 Only)
No 2-3 Shift or 2-3 Shift Slips, Rough or Hunting
| Checks | Causes |
|---|---|
| Oil Pump (4) | Stator shaft bushings scored or off location |
| Valve Body Assembly (60) | 2-3 Shift valve train stuck Gaskets or spacer plate incorrect, mispositioned or damaged 2-3 Accumulator valve stuck Face not flat Chips in servo feed oil, orifice #7 in spacer plate Mislocated valve body to spacer plate checkball or checkballs |
| Input Housing Assembly (620-621, 646-655) | 3-4 clutch or forward clutch plates worn Excessive clutch plate travel Cut or damaged 3-4 clutch or forward clutch piston seals Porosity in input clutch housing or piston 3-4 clutch piston checkball stuck, damaged or not sealing Restricted apply passages Forward clutch piston retainer and ball assembly not seating Sealing balls loose or missing Input housing (621) cracked or broken |
| Case (103) | 3rd accumulator retainer and ball assembly not seating |
| 2-4 Servo Assembly (13-28) | 2nd apply piston seals missing, cut or damaged |
No 2-3 Shift or 2-3 Shift slipping, Rough or Hunting
Second/Third Gear Only or First/Fourth Gears Only
| Checks | Causes |
|---|---|
| 1-2 Shift Solenoid Valve (367A) | Sediment is in the valves The electrical connection is faulty Damaged seal |
Second/Third Gears Only or First/Fourth Gears Only
No First or Second Gear/No Third or Fourth Gear
| Checks | Causes |
|---|---|
| 2-3 Shift Solenoid Valve (367B) | Sediment is in the valves The electrical connection is faulty Damaged seal |
No 1st or 2nd/No 3rd or 4th
No Second Gear, No Fourth Gear, and No Reverse Gear
| Checks | Causes |
|---|---|
| Reaction Sun Shell (670) | Broken spline on reaction sun shell/replace shell. |
No Second Gear, No Fourth Gear and No Reverse Gear
Third Gear Only
| Checks | Causes |
|---|---|
| System Voltage | 12 volts not supplied to transmission Electrical short (pinched solenoid wire) Solenoid not grounded |
Third Gear Only
3-2 Flare or Tie-Up
| Checks | Causes |
|---|---|
| 3-2 Shift Solenoid Valve Assembly (394) | Shorted or damaged Contamination Damaged Seal Check ball not seating |
3-2 Flare or Tie-Up
No 3-4 Shift, Slips or Rough 3-4 Shift
| Checks | Causes |
|---|---|
| Oil Pump Assembly (4) | Pump cover retainer and ball assembly omitted or damaged Faces not flat |
| Valve Body Assembly (60) | Valves stuck 2-3 Shift valve train Accumulator valve 1-2 Shift valve train 3-2 Shift solenoid valve assembly Spacer plate or gaskets incorrect, mispositioned or damaged |
| 2-4 Servo Assembly (13-28) | Incorrect band apply pin Missing or damaged servo seals Porosity in piston, cover or case Damaged piston seal grooves Plugged or missing orifice cup plug |
| Case (103) | 3rd Accumulator retainer and ball assembly leaking Porosity in 3-4 accumulator piston or bore 3-4 Accumulator piston seal or seal grooves damaged Plugged or missing orifice cup plug Restricted oil passage |
| Input Housing Assembly (621) | Refer to No 2-3 Shift or 2-3 Shift Slips, Rough or Hunting . |
| 2-4 Band Assembly (602) | Worn or misassembled |
No 3-4 Shift/Slipping or Rough 3-4 Shift
No Reverse or Slips in Reverse
| Checks | Causes |
|---|---|
| Input Housing Assembly (602) | 3-4 Apply ring stuck in applied position Forward clutch not releasing Turbine shaft seals missing, cut or damaged |
| Manual Valve Link (89) | Disconnected |
| Valve Body Assembly (60) | 2-3 Shift valve stuck Manual linkage not adjusted Spacer plate and gaskets incorrect, mispositioned or damaged Lo overrun valve stuck Orificed cup plug restricted, missing or damaged |
| Reverse Input Clutch Assembly (605-614) | Clutch plate worn Reverse input housing and drum assembly cracked at weld Clutch plate retaining ring out of groove Return spring assembly retaining ring out of groove Seals cut or damaged Restricted apply passage Porosity in piston Belleville plate installed incorrectly Excessive clutch plate travel Oversized housing |
| Lo and Reverse Clutch (694-696) | Clutch plates worn Porosity in piston Seals damaged Return spring assembly retaining ring mispositioned Restricted apply passage |
| Reaction Sun Shell (670) | Broken spline on reaction sun shell/replace shell |
No Reverse or Slips in Reverse
No Part Throttle or Delayed Downshifts
| Checks | Causes |
|---|---|
| Input Housing Assembly (621) | 3-4 Apply ring stuck in applied position Forward clutch not releasing Turbine shaft seals missing, cut or damaged |
| Manual Valve Link (89) | Disconnected |
| Valve Body Assembly (60) | 2-3 Shift valve stuck Manual linkage not adjusted Spacer plate and gaskets incorrect, mispositioned or damaged Lo overrun valve stuck Orificed cup plug restricted, missing or damaged |
| Reverse Input Clutch Assembly (606-614) | Clutch plate worn Reverse input housing and drum assembly cracked at weld Clutch plate retaining ring out of groove Return spring assembly retaining ring out of groove Seals cut or damaged Restricted apply passage Porosity in piston Belleville plate installed incorrectly Excessive clutch plate travel Oversized housing |
| Lo and Reverse Clutch (694-696) | Clutch plates worn Porosity in piston Seals damaged Return spring assembly retaining ring mispositioned Restricted apply passage |
No Part Throttle or Delayed Downshifts
Harsh Garage Shift
| Checks | Causes |
|---|---|
| Valve Body Assembly (60) | Orifice cup plug missing Checkball missing |
Harsh Garage Shift
No Overrun Braking - Manual 3-2-1
| Checks | Causes |
|---|---|
| External Linkage | Not adjusted properly |
| Valve Body Assembly (60) | 4-3 Sequence valve stuck Checkball mispositioned Spacer plate and gaskets incorrect, damaged or mispositioned |
| Overrun and Forward Clutch Assembly (644-651) | Turbine shaft oil passages plugged or not drilled Turbine shaft seal rings damaged Turbine shaft sealing balls loose or missing Porosity in forward or overrun clutch piston Overrun piston seals cut or damaged Overrun piston checkball not sealing |
No Overrun Braking - Manual 3-2-1
No Fourth Gear, or Slips in Fourth Gear
| Checks | Causes |
|---|---|
| Checkball #2, 4, 8 or 12 | Valve body checkball in wrong location or an additional checkball is installed. |
| Orificed Cup Plug (240) | Not fully pressed into pump cover. |
No 4th or Slipping 4th
Slip/Flare in Any Gear
| Checks | Causes |
|---|---|
| Pump Slide Inner/Outer Spring (206/207) | Omitted |
Slip/Flare in any Gear
Flare - Engine Restart (M33 Only)
| Checks | Causes |
|---|---|
| Low fluid level. Insect transmission fluid level. Refer to Transmission Fluid Checking Procedure . | Incorrect fluid level. |
| Restricted pump filter. Control Valve body ball check valve sticking or stuck open. | Fluid restriction. |
| Restricted Secondary Fluid Pump filter or blocked pump intake. Secondary Fluid Pump stuck off. Refer to DTC P2797 (M33 Only) . Valve body ball check valve stuck or leaking. Oil circuit restriction or leaks. Secondary Fluid Pump relief valve stuck open. Secondary Fluid Pump motor overheating. Worn or leaking pump. | Low or no Secondary Fluid Pump volume. |
| Refer to Slips in First Gear . | Forward Clutch Assembly not applying. |
Flare-Engine Restart (M33 Only)
No Third Gear
| Checks | Causes |
|---|---|
| Orificed Cup Plug (698) | Missing or blown out |
No 3rd
Drives in Neutral
| Checks | Causes |
|---|---|
| Forward Clutch (446-451) | The clutch does not release |
| Manual Valve Link (89) | Disconnected |
| Case (103) | The face is not flat Internal leakage exists |
Drives in Neutral
Second Gear Start
| Checks | Causes |
|---|---|
| Signal Noise on VSS Circuit | Chassis vibrations, incorrect harness routing, owner installed electronic components. |
| Diagnostic Trouble Code (DTC) | Electrical or mechanical 1-2 Shift Solenoid Valve (367) malfunction. Sediment in the valve body may cause improper TFP operation. |
| Leaking AFL Circuit | Spacer plate (48), spacer plate gaskets (47 or 52), control valve body (60), mispositioned, damaged or poor sealing/mating surface exist. |
| Blocked or restricted Valve Body Spacer Plate (48) Spacer Plate to Case Gasket (47) or Spacer Plate to Valve Body Gasket (52) | Trapped sediment or metal particles. |
| Stuck 1-2 Shift Valve (366) | Trapped sediment or metal particles. Binding shift valve or worn valve body bore. |
| TFP manual valve position switch (69) | TFP manual valve position switch (69) erratic operation. |
Second Gear Start
No Park
| Checks | Causes |
|---|---|
| Parking Lock Actuator Linkage (85-90) | Actuator rod assembly bent or damaged Actuator rod spring binding or improperly crimped Actuator rod not attached to inside detent lever Parking lock bracket damaged or not torqued properly Inside detent lever not torqued properly Parking pawl binding or damaged |
No Park
Oil Out the Vent
| Checks | Causes |
|---|---|
| Oil Pump (4) | Chamber in pump body rotor pocket |
| Miscellaneous | Fluid level-overfilled |
Oil Out the Vent
No Drive in All Ranges
| Checks | Causes |
|---|---|
| Low Transmission Fluid Level | Transmission or cooler line leak |
| Oil Pump (4) | Damaged oil pump rotor (212) |
| Torque Converter (1) | Damaged pump drive The converter to flex plate bolts are missing |
No Drive in All Ranges
No Drive in Drive Range
| Checks | Causes |
|---|---|
| Torque Converter (1) | The stator roller clutch is not holding The converter is not bolted to the flex plate |
No Drive in Drive Range
Shift Lever Indicates Wrong Gear
| Checks | Causes |
|---|---|
| Manual Valve (340) | Not engaged to detent lever |
| Detent Roller Pin (63) | Missing or damaged |
| Detent Roller (63) | Broken or disconnected |
| Detent Spring (63) | Broken or disconnected |
| Manual Valve Link (89) | Loose or missing |
| Manual Shaft (84) | Flats not parallel |
| Indicator Linkage | Misadjusted |
Shift Lever Indicates Wrong Gear
No Gear Selection
| Checks | Causes |
|---|---|
| Detent Lever (63) | Nut loose or missing |
| Manual Valve (84) | Stuck |
| Spacer Plate/Gaskets (47, 48, 52) | Blocked holes |
| Control Valve Body to Case (60/103) | Blocked channels |
No Gear Selection
Engine Starts in Gear
| Checks | Causes |
|---|---|
| Manual Valve (24) | Not engaged to detent lever |
| Transmission Range Switch | Not working or mispositioned |
Engine Starts in Gear
Delay in Drive and Reverse
| Checks | Causes |
|---|---|
| Forward Clutch Piston (630) | Cut or damaged piston seals |
| Low and Reverse Clutch Piston (695) | Cut or damaged inner, outer or center clutch seals |
| Reverse Input Clutch Piston Assembly (607) | Cut or damaged inner or outer clutch seals |
| Pump Cover (215) | Cut or damaged oil seal rings - stator shaft |
Delay in Drive and Reverse
Lack of Power or Hesitation
| Checks | Causes |
|---|---|
| Automatic Transmission Fluid Pressure (TFP) Manual Valve Position Switch (69) | Incorrect TFP signal logic for current gear position. Refer to Transmission Fluid Pressure (TFP) Manual Valve Position Switch Logic . |
Lack of Power or Hesitation