Door System, Mirror System & Window System: Removal & Installation Chevrolet Silverado 1500

Installation Procedure

1. Connect the electrical connector to the switch.
2. Install the switch to the door trim panel by pressing the switch into place until fully seated.

Scheme 22

Scheme 23

Scheme 24

1. Remove the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
2. Disconnect the electrical connectors.
3. Remove the screw that retains the switch panel bezel (1) from the front door panel.
4. Remove the switch panel bezel from the door panel using a flat-bladed tool.
5. Using a wide plastic flat-bladed tool, release the retaining clips on both sides of the door module.
6. Remove the door module from the switch panel bezel.

1. Install the door module into the switch panel bezel until it snaps into place.
2. Install the switch panel bezel and module to the door panel.
3. Install the screw that retains the switch panel bezel (1) to the front door panel. Tighten: Tighten the screw to 2 N.m (18 lb in).
4. Connect the electrical connectors.
5. Install the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. If equipped with camper mirrors program the door module. Refer to «Service Programming System (SPS)»(ref-238189-S17700324852006072400000) in Programming.

Scheme 25

1. Remove the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
2. Remove the screw (2) that retains the switch panel bezel (1) to the front door trim panel.
3. Remove the switch panel bezel from the door panel using a flat-bladed tool.
4. Using a wide plastic flat-bladed tool, release the retaining clips on both sides of the door module.
5. Remove the door module from the switch panel bezel.

1. Install the door module into the switch panel bezel until it snaps into place.
2. Install the switch panel bezel and module into the door trim panel.
3. Install the screw (2) that retains the switch panel bezel (1) to the front door trim panel. Tighten: Tighten the screw (2) to 2 N.m (18 lb in).
4. Install the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
5. Perform the necessary setup and programming procedures. Refer to «Door Control Module Programming and Setup»(ref-238189-S18453478342006072400000) in Vehicle Control Systems.

Removal Procedure

1. Insert a flat-bladed tool between the door handle bezel and the trim panel in order to release the handle bezel tab retainers.
2. Remove the door handle bezel from the door panel.

Scheme 26

1. Position the door handle bezel in the door trim panel.
2. Install the door handle bezel to the door panel by pressing the bezel into place until the bezel is completely seated.

Scheme 27

1. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
2. Remove the armrest retaining screws.
3. Remove the armrest from the panel.

1. Install the armrest from the panel.
2. Install the armrest retaining screws.
3. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .

Scheme 28

1. Insert a flat-bladed tool at the top between the door bezel and the door panel.
2. Carefully bend outward the retaining clips while pulling out the bezel.

Snap the handle bezel into place in the door trim panel.

1. Connect the electrical connectors.
2. Carefully align the trim panel (1), to the door and slide the panel into the retainer slots in order to install the trim panel to the door.
3. Install the trim panel screws (2,4,6). Tighten: Tighten the trim panel screws (2,4,6) to 2 N.m (18 lb in).
4. Install the screw cover (5).
5. Install the push in fastener (3).
6. Install the manual lock lever to the trim panel. Align the manual lock lever to the opening in the door trim panel. Push inward until the manual lock lever is fully seated into the trim panel.
7. Install the door trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
8. Install the door handle bezel. Refer to «Handle Bezel Replacement - Inside»(ref-238183-S29419164862006072400000) .

1. Remove the door handle bezel. Refer to «Handle Bezel Replacement - Inside»(ref-238183-S29419164862006072400000) .
2. Remove the window-regulator handle, if equipped. Refer to «Window Handle Replacement»(ref-238183-S20942323742006072400000) .
3. Using a flat-bladed tool, remove the reflector lamp from the trim panel, and disconnect the electrical connector, if required.
4. Remove the manual lock lever from the trim panel using a flat-bladed tool.
5. Remove the two trim panel screws.
6. Remove the trim panel from the door by carefully sliding the panel upward then outward.
7. Disconnect the electrical connectors.

Scheme 29

1. Connect the electrical connectors, if necessary.
2. Align the retainers with the holes in the door.
3. Install the trim panel to the door by lowering the trim panel down into the retainer holes in order to seat the retainers.
4. Install the trim panel screws. Tighten: Tighten the trim panel screws to 2 N.m (18 lb in).
5. Install the manual lock lever by pressing the lever until the lever is completely seated.
6. Connect the electrical connector to the reflector lamp, and install the reflector by pressing the reflector until the reflector is completely seated, if removed.
7. Install the window-regulator handle, if necessary. Refer to «Window Handle Replacement»(ref-238183-S20942323742006072400000) .
8. Install the door handle bezel. Refer to «Handle Bezel Replacement - Inside»(ref-238183-S29419164862006072400000) .

Scheme 30

Scheme 31

1. Remove the door handle bezel. Refer to «Handle Bezel Replacement - Inside»(ref-238183-S29419164862006072400000) .
2. Remove the screws that retain the trim panel armrest.
3. Insert a flat-bladed tool between the trim panel and the door in order to carefully pry the panel from the door.

1. Install the trim panel to the door by pressing the panel edges until the panel is in place.
2. Install the screws that retain the trim panel armrest. Tighten: Tighten the trim panel armrest screws to 2 N.m (18 lb in).
3. Install the door handle bezel. Refer to «Handle Bezel Replacement - Inside»(ref-238183-S29419164862006072400000) .

Scheme 32

1. Remove the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
2. Using a flat-blade tool, break the bond between the sealer and the door.
3. Pull the waterproof sealing tape from the deflector.
4. Remove the water deflector.

1. Using waterproof tape or 3M® 777 (or equivalent), install the water deflector to the door.
2. Install the trim panel to the door. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .

Scheme 33

1. Remove the trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
2. Using a flat-bladed tool, separate the bond between the sealer and the door.
3. Pull the waterproof sealing tape from the deflector.
4. Remove the water deflector.

1. Position the electrical connectors through the water deflector.
2. Using waterproof tape, or 3M® 777, or equivalent, install the water deflector to the door.
3. Install the trim panel to the door. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .

Scheme 34

1. Remove the trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .
2. Using a flat-blade tool, break the bond between the sealer and the door.
3. Pull the waterproof sealing tape from the deflectors.
4. Remove the water deflectors.

1. Using waterproof tape or 3M® 777 (or equivalent), install the water deflectors to the door.
2. Install the trim panel to the door. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .

1. With an assistant, install the door to the vehicle by placing the door on the hinge pins.
2. Install the bolts to the upper door hinge and the lower door hinge. Tighten: Tighten the hinge bolts to 25 N.m (18 lb ft).
3. Install the door check link bolt to the pillar side. Tighten: Tighten the door check link bolt to 25 N.m (18 lb ft).
4. Connect the door wire harness. Refer to «Wiring Harness Replacement - Door»(ref-238183-S34101875012006072400000) .
5. Install the weatherstrip to the door. Refer to «Weatherstrip Replacement - Front Door»(ref-238183-S23391840422006072400000) .
6. Install the door lock actuator. Refer to «Lock Actuator Replacement - Front Door»(ref-238183-S42383181662006072400000) .
7. Install the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
8. Install the inside door handle. Refer to «Door Handle Replacement - Inside»(ref-238183-S09618560212006072400000) .
9. Install the window module. Refer to «Module Replacement - Front Power Window»(ref-238183-S14622946132006072400000) .
10. Install the window. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .
11. Install the mirror. Refer to «Mirror Replacement (Manual)»(ref-238183-S04383555812006072400000) or «Mirror Replacement (Power Mirror)»(ref-238183-S13466549782006072400000) .
12. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
13. Inspect the alignment of the door. Refer to «Door Adjustment»(ref-238183-S23339854612006072400000) .

Scheme 35

1. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .
2. Remove the stationary window.
3. Remove the inside door handle. Refer to «Door Handle Replacement - Inside»(ref-238183-S09618560212006072400000) .
4. Remove the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
5. Remove the upper and lower door latches. Refer to «Latch Replacement - Side Door Upper»(ref-238183-S04857207292006072400000) and «Latch Replacement - Side Door Lower»(ref-238183-S09164165702006072400000) .
6. Remove the door speaker.
7. Remove the weatherstrip from the door. Refer to «Weatherstrip Replacement - Side Door Opening»(ref-238183-S18878825512006072400000) .
8. Disconnect the door wire harness. Refer to «Wiring Harness Replacement - Door»(ref-238183-S34101875012006072400000) .
9. Remove the front door striker. Refer to «Striker Replacement - Door»(ref-238183-S28183978072006072400000) .
10. Remove the door check link bolt from the pillar side.
11. Remove the hinge retaining clips.
12. With an assistant, lift the door up from the hinge pins and remove the door from the vehicle.

Scheme 36

1. With an assistant install the door to the vehicle by setting the door down on the hinge pins.
2. Install the top and bottom clips hinge retaining clips.
3. Install the door check link bolt to the pillar side. Tighten: Tighten the door check link bolt to 24 N.m (18 lb ft).
4. Connect the door wire harness.
5. Install the front door striker. Refer to «Striker Replacement - Door»(ref-238183-S28183978072006072400000) .
6. Install the rear door weatherstrip. Refer to «Weatherstrip Replacement - Side Door Opening»(ref-238183-S18878825512006072400000) .
7. Install the upper and lower door latches. Refer to «Latch Replacement - Side Door Upper»(ref-238183-S04857207292006072400000) and «Latch Replacement - Side Door Lower»(ref-238183-S09164165702006072400000) .
8. Install the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
9. Install the inside door handle. Refer to «Door Handle Replacement - Inside»(ref-238183-S09618560212006072400000) .
10. Install the stationary window.
11. Install the door trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .
12. Inspect the alignment of the door. Refer to «Door Adjustment»(ref-238183-S23339854612006072400000) .
13. Install body side molding. Refer to «Molding Replacement - Door Body Side»(ref-238209-S40070263502006072400000) .

1. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
2. Remove the window. Refer to «Module Replacement - Rear Power Window»(ref-238183-S22594609592006072400000) .
3. Remove the inside door handle. Refer to «Door Handle Replacement - Inside»(ref-238183-S09618560212006072400000) .
4. Remove the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
5. Remove the door lock actuator. Refer to «Lock Actuator Replacement - Rear Door»(ref-238183-S25902555102006072400000) .
6. Remove the weatherstrip from the door. Refer to «Weatherstrip Replacement - Rear Door»(ref-238183-S10678113232006072400000) .
7. Disconnect the door wire harness. Refer to «Wiring Harness Replacement - Door»(ref-238183-S34101875012006072400000) .
8. Remove the door check link bolt from the pillar side.
9. With an assistant, remove the bolts from the upper and the lower door hinges.
10. With an assistant, lift the door up from the hinge pins and remove the door from the vehicle.

1. With an assistant install the door to the vehicle by setting the door down on the hinge pins.
2. Install the bolts to the upper and the lower door hinges. Tighten: Tighten the upper and lower bolts to 24 N.m (18 lb ft).
3. Install the door check link bolt to the pillar side. Tighten: Tighten the door check link bolt to 24 N.m (18 lb ft).
4. Connect the door wire harness.
5. Install the rear door weatherstrip. Refer to «Weatherstrip Replacement - Rear Door»(ref-238183-S10678113232006072400000) .
6. Install the door lock actuator. Refer to «Lock Actuator Replacement - Rear Door»(ref-238183-S25902555102006072400000) .
7. Install the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
8. Install the inside door handle. Refer to «Door Handle Replacement - Inside»(ref-238183-S09618560212006072400000) .
9. Install the window. Refer to «Module Replacement - Rear Power Window»(ref-238183-S22594609592006072400000) .
10. Install the door trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
11. Inspect the alignment of the door. Refer to «Door Adjustment»(ref-238183-S23339854612006072400000) .

Door Hinge Pin and Bushing Replacement - Front Door

The door hinge pins and bushings are not replaceable. If the hinge pins or bushings are damaged, replace the door hinge as an assembly.

Door Hinge Pin and Bushing Replacement - Rear Door

The door hinge pins and bushings are not replaceable. If the hinge pins or bushings are damaged, replace the door hinge as an assembly.

1. Fully open the door.
2. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Remove the body-side check link pillar bolt.
5. Remove the check strap plug.
6. Remove the door-side check strap nuts.
7. Pull the check strap from the inside of the door.

Scheme 37

1. Install the check strap in the door.
2. Install the check strap in the body.
3. Install the check strap nuts. Tighten: Tighten the nuts to 9 N.m (80 lb in).
4. Clean the threads of the check link bolt and reapply LOCTITE® 242, GM P/N 12345382 (Canadian P/N 10953489).
5. Install the check link bolt. Tighten: Tighten the bolt to 25 N.m (18 lb in).
6. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
7. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .

1. Remove the trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .
2. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
3. Remove the outside handle rod from the rod clip.
4. Remove the lock cylinder rod from the rod clip.
5. Apply masking tape across the door handle on the outside of the door to secure handle while removing the nuts.
6. Remove the outside handle mounting nuts.
7. Remove the rubber cover in order to gain access to the outboard nut.
8. Remove the door lock cylinder from the outside handle housing. In order to repair a binding lock cylinder, refer to «Binding Lock Cylinders»(ref-238183-S35598438382006072400000) .
9. Remove the handle.

Scheme 38

1. Install the handle to the vehicle.
2. If the lock cylinder is a replacement, apply a coating of GM P/N 12345120 or Canadian P/N 726548 or a similar lubricant to the inside of the lock case and the cylinder keyway.
3. Install the door lock cylinder to the outside handle housing. In order to code a new lock cylinder. Refer to «Key and Lock Cylinder Coding»(ref-238215-S12014630252006072400000) in General Information.
4. Install the lock cylinder clip to the lock cylinder rod.
5. Install the handle rod to the handle assembly clip.
6. Remove masking tape from door handle.
7. Install the outside handle mounting nuts. Tighten: Tighten the nuts to 9 N.m (80 lb in).
8. Install the rubber cover.
9. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
10. Install the trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .

1. Remove the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
2. Remove the inside door handle mounting bolts.
3. Slide the inside door handle forward to release the unit from the door.
4. Disconnect the control rod from the inside door handle.
5. Remove the door handle assembly from the door.

Scheme 39

1. Connect the control rod to the inside door handle.
2. Slide the handle into place.
3. Install the inside door handle retaining bolts. Tighten: Tighten the door handle retaining bolts to 9 N.m (80 lb in).
4. Install the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .

Scheme 40

Scheme 41

1. Raise the window glass.
2. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Disconnect the inside door lock rod from the handle retainer clip.
5. Disconnect the manual door lock rod from the door retainer clips.
6. Remove the rubber plug in order to disengage the outside handle rod retainer.
7. Disconnect the cylinder lock rod.
8. Remove the bolts which retain the door lock actuator to the door.
9. Remove the door lock actuator and control rods as an assembly.
10. Disconnect the electrical connector from the door lock actuator, if equipped.
11. Remove the control rods as necessary.

1. Install the control rods to the assembly.
2. Connect the electrical connectors to the door lock actuator, if equipped
3. Install the door lock actuator to the door.
4. Connect the outside door handle control rod.
5. Connect the cylinder lock rod.
6. Install the bolts which retain the door lock actuator to the door. Tighten: Tighten the screws to 9 N.m (80 lb in).
7. Connect the manual door lock to the door retainer clips.
8. Connect the inside door handle control rod to the lock assembly.
9. Connect the inside door lock rod to the handle retainer clip.
10. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
11. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
12. Inspect the operation of all the related components.

Scheme 42

1. Raise the window.
2. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
4. Disconnect the inside door lock rod from the handle retainer clip.
5. Disconnect the manual door lock rod from the door retainer clips.
6. Remove the rubber plug in order to disengage the outside handle rod retainer.
7. Disconnect the cylinder lock rod (1).
8. Remove the bolts (2) which retain the door lock actuator to the door.
9. Remove the door lock actuator and control rods as an assembly.
10. Disconnect the electrical connector from the door lock actuator, if equipped.
11. Remove the control rods as necessary.

1. Install the control rods to the assembly.
2. Connect the electrical connectors to the door lock actuator, if equipped.
3. Install the door lock actuator to the door.
4. Connect the outside door handle control rod.
5. Connect the cylinder lock rod.
6. Install the bolts which retain the door lock actuator to the door. Tighten: Tighten the screws to 9 N.m (80 lb in).
7. Connect the manual door lock to the door retainer clips.
8. Connect the inside door handle control rod to the lock assembly.
9. Connect the inside door lock rod to the handle retainer clip.
10. Install the water deflector. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) or «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
11. Install the door trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
12. Inspect the operation of all the related components.

1. Raise the window completely.
2. Remove the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Remove the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
5. Remove the clip that retains the lock cylinder lever to the lock cylinder.
6. Remove the lock cylinder retainer. Remove the lock cylinder from the outside door handle.

1. Install the lock cylinder into the outside door handle.
2. Install the clip.
3. Install the outside door handle. Refer to «Door Handle Replacement - Outside»(ref-238183-S07060071942006072400000) .
4. Install the front door water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
5. Install the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .

1. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .
2. Remove the latch retaining bolts.
3. Disconnect the latch rod from the latch.

1. Install the latch rod to the latch.
2. Install the latch to the door. Tighten: Tighten the bolts to 9 N.m (80 lb in).
3. Install the latch retaining bolts.
4. Install the door trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .

1. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .
2. Remove the latch retaining nuts.
3. Disconnect the latch rod from the latch.

Scheme 43

Scheme 44

1. Install the latch rod to the latch.
2. Install the latch to the door. Tighten: Tighten the bolts to 9 N.m (80 lb in).
3. Install the latch retaining bolts.
4. Install the door trim panel. Refer to «Trim Panel Replacement - Side Access Door»(ref-238183-S27725459582006072400000) .

Scheme 45

1. Remove the lower striker bolt.
2. Loosen the upper striker bolt enough in order to rotate the striker and the spacer (if equipped) away from the lower bolt hole.
3. Install the lower striker bolt. Tighten the lower striker bolt sufficiently in order to hold the striker backing plate in place.
4. Remove the upper striker bolt.
5. Remove the spacer, if equipped.
6. Remove the striker.

1. Install the striker.
2. Install the spacer, if equipped.
3. Install the upper striker bolt.
4. If the striker backing plate has moved, rotate the lower striker bolt until the upper threaded hole is properly aligned.
5. Remove the lower bolt.
6. Rotate the striker and the spacer, (if equipped) in order to align the lower threaded hole in the striker backing plate.
7. Tighten the striker bolts. Tighten: Tighten the door striker bolts to 24 N.m (18 lb ft).

1. Open the side access door.
2. Remove the upper door striker bolts.
3. Remove the upper door striker from the vehicle.

1. Install the upper door striker to the vehicle.
2. Install the upper door striker bolts. Tighten: Tighten the upper door striker bolts to 24 N.m (18 lb ft).
3. Close the door and inspect for proper operation.

Scheme 46

1. Open the side access door.
2. Remove the lower door striker bolts.
3. Remove the lower door striker from the vehicle.

1. Install the lower door striker to the vehicle.
2. Install the lower door striker bolts. Tighten: Tighten the lower door striker bolts to 24 N.m (18 lb ft).

1. Remove the hinge pillar trim panel. Refer to «Trim Panel Replacement - Hinge Pillar»(ref-238187-S08301851822006072400000) in Interior Trim.
2. Disconnect the cross body wiring harness.
3. Remove the conduit.
4. Remove the trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
5. Remove the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
7. Disconnect the following components: The outside power mirror (1) C203 (4) P500 (5) The speaker (6) The power window motor (7) The power lock switch (8) The power window switch (9) The power mirror switch (10) The door lock actuator
8. Remove the door wiring harness from the door, pulling it through the conduit (3).

1. Install the door wiring harness to the door, pulling connectors 4 and 5 through the conduit (3).
2. Connect the following components: The outside power mirror (1) C203 (4) P500 (5) The speaker (6) The power window motor (7) The power lock switch (8) The power window switch (9) The power mirror switch (10) The door lock actuator
3. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Install the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
5. Install the trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
6. Install the conduit.
7. Connect the cross body wiring harness.
8. Install the hinge pillar trim panel. Refer to «Trim Panel Replacement - Hinge Pillar»(ref-238187-S08301851822006072400000) in Interior Trim.

1. Raise and support the window.
2. Remove the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Disconnect the wiring harness from the window motor assembly.
5. Remove the 2 bolts holding the window to the regulator.
6. Remove the bolts from the window regulator.
7. Remove the window regulator assembly from the door folding both sides together.

Scheme 47

1. Install the regulator to the door.
2. Install the bolts to the window regulator. Tighten: Tighten the bolts to 9 N.m (80 lb in).
3. Align the window to the regulator and install the bolts holding the window to the regulator. Tighten: Tighten the bolts to 9 N.m (80 lb in).
4. Connect the wiring harness to the window motor assembly.
5. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
6. Install the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
7. Lower the window. Inspect the window operation.

1. Remove the trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
2. Remove the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
3. Remove the window glass. Refer to «Window Replacement - Rear Door»(ref-238183-S01095699652006072400000) .
4. Remove the window sash.
5. Remove the glass weatherstrip.
6. Remove the module from the door.

Scheme 48

1. Install the module to the door.
2. Install the glass weatherstrip.
3. Install the window sash.
4. Install the window glass. Refer to «Window Replacement - Rear Door»(ref-238183-S01095699652006072400000) .
5. Install the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
6. Install the trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .

1. Raise and support the window glass.
2. Remove the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Remove the 2 bolts that hold the window to the regulator.
5. Remove the bolts from the window regulator.
6. Remove the window regulator assembly from the door by folding both sides together.

1. Position the regulator to the inside door structure. A slight twisting motion of the regulator is needed.
2. Ensure the regulator is positioned firmly in the door.
3. Install the bolts to the window regulator. Tighten: Tighten the bolts to 9 N.m (80 lb in).
4. Align the window glass to the regulator.
5. Install the bolts that hold the window to the regulator. Tighten: Tighten the bolts to 9 N.m (80 lb in).
6. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
7. Install the trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
8. Lower the window and inspect the operation.

1. Raise and support the window glass.
2. Remove the trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
4. Remove the 2 bolts that hold the window to the regulator.
5. Remove the bolts from the window regulator.
6. Remove the window regulator assembly from the door by folding both sides together.

1. Install the regulator to the door.
2. Install the bolts to the window regulator. Tighten: Tighten the bolts to 9 N.m (80 lb in).
3. Align the window glass to the regulator.
4. Install the bolts that hold the window to the regulator. Tighten: Tighten the bolts to 9 N.m (80 lb in).
5. Install the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
6. Install the trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
7. Lower the window. Inspect the operation.

1. Raise the window. If the window motor is inoperable, remove the window to gain access to the window motor retaining screws. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .
2. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
4. Remove the door speaker. Refer to «Speaker Replacement - Front Door»(ref-238185-S34494836472006072400000) in Entertainment.
5. Support the window.
6. Disconnect the wiring harness from the window regulator motor.
7. Remove the 3 bolts (1) from the window motor.
8. Separate the motor from the cable housing by wiggling the window motor. Observe the orientation of the window motor.
9. Remove the motor from the door regulator assembly.

1. Install the motor to the cable housing by wiggling it into place.
2. Install the 3 bolts (1) to the window motor. Tighten: Tighten the bolts to 5 N.m (44 lb in).
3. Install the window, if removed. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .
4. Connect the wiring harness to the window regulator motor.
5. Remove the window support.
6. Connect the wire connector to the switch to inspect the operation of the window. After inspection disconnect the wiring harness and continue the installation.
7. Install the speaker. Refer to «Speaker Replacement - Front Door»(ref-238185-S34494836472006072400000) in Entertainment.
8. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
9. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .

1. Raise the window. If the window motor is inoperable, remove the window to gain access to the window motor retaining screws. Refer to «Window Replacement - Rear Door»(ref-238183-S01095699652006072400000) .
2. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .
3. Remove the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
4. Remove the door speaker. Refer to «Speaker Replacement - Rear Door (Crew Cab)»(ref-238185-S18724200132006072400000) or «Speaker Replacement - Rear Door (Extended Cab)»(ref-238185-S38464610692006072400000) in Entertainment.
5. Support the window.
6. Disconnect the wiring harness from the window regulator motor.
7. Remove the 3 bolts from the window motor located on the front side of the motor.
8. Separate the motor from the cable housing by wiggling the window motor. Observe the orientation of the window motor.
9. Remove the motor from the window regulator assembly.

1. Install the motor to the cable housing by wiggling motor into place.
2. Install the 3 bolts to the window motor. Tighten: Tighten the bolts to 5 N.m (44 lb in).
3. Install the window, if removed. Refer to «Window Replacement - Rear Door»(ref-238183-S01095699652006072400000) .
4. Connect the wiring harness to the window regulator motor.
5. Remove the window support.
6. Connect the wire connector to the switch to inspect the operation of the window.
7. Install the speaker. Refer to «Speaker Replacement - Rear Door (Crew Cab)»(ref-238185-S18724200132006072400000) or «Speaker Replacement - Rear Door (Extended Cab)»(ref-238185-S38464610692006072400000) in Entertainment.
8. Install the water deflector. Refer to «Water Deflector Replacement - Rear Door (Crew Cab)»(ref-238183-S13712810762006072400000) .
9. Install the door trim panel. Refer to «Trim Panel Replacement - Side Rear Door (Crew Cab)»(ref-238183-S38201451792006072400000) .

1. Raise the window partially up.
2. Remove the trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
3. Remove the manual door lock lever.
4. Remove the manual window handle, if equipped. Refer to «Window Handle Replacement»(ref-238183-S20942323742006072400000) .
5. Remove the door switch panel, if equipped. Refer to «Switch Replacement - Door Lock and Side Window - Driver»(ref-238183-S38280652262006072400000) and «Switch Replacement - Door Lock and Side Window - Passenger»(ref-238183-S23159004202006072400000) .
6. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
7. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
8. Remove the window run channel front bolt attachment.
9. Loosen the 2 retaining bolts (2) from the window assembly.
10. Remove the window (3) from the door by sliding the window out through the top.

Scheme 49

1. Install the window (3) to the door.
2. Tighten the 2 retaining bolts (2) to the window assembly. Tighten: Tighten the bolts to 12 N.m (9 lb ft).
3. Install the window run channel bolt. Tighten: Tighten the bolts to 9 N.m (80 lb in).
4. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
5. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. Install the door switch panel. Refer to «Switch Replacement - Door Lock and Side Window - Driver»(ref-238183-S38280652262006072400000) and «Switch Replacement - Door Lock and Side Window - Passenger»(ref-238183-S23159004202006072400000) .
7. Install the manual window handle, if equipped. Refer to «Window Handle Replacement»(ref-238183-S20942323742006072400000) .
8. Install the manual door lock lever.
9. Install the trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
10. Inspect the operation of the window.

1. Partially raise the window.
2. Remove the manual door-lock lever.
3. Remove the manual window handle, if equipped. Refer to «Window Handle Replacement»(ref-238183-S20942323742006072400000) .
4. Remove the power accessory switch panel. Refer to «Power Window Switch Replacement - Rear Door»(ref-238183-S34395852562006072400000) .
5. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
7. Remove the front bolt attachment from the window run channel.
8. Loosen the retaining bolts (1) from the window assembly.
9. Remove the window glass (2) from the door by sliding the window glass out through the top.

Scheme 50

1. Install the window glass (2) to the door by sliding the window glass through the top of the door.
2. Tighten the retaining bolts (1) to the window assembly. Tighten: Tighten the bolts to 12 N.m (9 lb ft).
3. Install the window run channel bolt. Tighten: Tighten the bolts to 9 N.m (80 lb in).
4. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
5. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. Install the power accessory switch panel, if equipped. Refer to «Power Window Switch Replacement - Rear Door»(ref-238183-S34395852562006072400000) .
7. Install the manual window handle if equipped. Refer to «Window Handle Replacement»(ref-238183-S20942323742006072400000) .
8. Install the manual door-lock lever.
9. Inspect the operation of the window.

1. Remove the window. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .
2. Remove the window glass weatherstrip. Refer to «Weatherstrip Replacement - Front Door Window»(ref-238183-S12230175762006072400000) .
3. Remove the window run channel bolts.
4. Remove the front and the rear window run channels from the door.

Scheme 51

1. Install the front and the rear window run channels to the door.
2. Install the front and the rear window run channel bolts. Tighten: Tighten the front bolt to 9 N.m (80 lb in). Tighten the rear bolt to 9 N.m (80 lb in).
3. Install the window glass weatherstrip. Refer to «Weatherstrip Replacement - Front Door Window»(ref-238183-S12230175762006072400000) .
4. Install the window. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .

1. Lower the window.
2. Remove the outside mirror. Refer to «Mirror Replacement (Manual)»(ref-238183-S04383555812006072400000) or «Mirror Replacement (Power Mirror)»(ref-238183-S13466549782006072400000) .
3. Remove the outer sealing strip from the door, lifting up on the forward end in order to unhook the rear of the strip from the window run channel.

Scheme 52

1. Hook the rear end of the sealing strip into the window run channel. Lower and press the strip into place.
2. Install the outside mirror. Refer to «Mirror Replacement (Manual)»(ref-238183-S04383555812006072400000) or «Mirror Replacement (Power Mirror)»(ref-238183-S13466549782006072400000) .
3. Raise the window.

1. Lower the window.
2. Remove the outer sealing strip from the door.

Scheme 53

1. Align the sealing strip in place. Lower and press the strip into place.
2. Raise the window.

1. Open the door.
2. Remove the sill plate. Refer to «Door Sill Plate Replacement - Front»(ref-238187-S32286571572006072400000) in Interior Trim.
3. Remove the hinge pillar trim panel. Refer to «Trim Panel Replacement - Hinge Pillar»(ref-238187-S08301851822006072400000) in Interior Trim.
4. Remove the windshield pillar molding. Refer to «Garnish Molding Replacement - Windshield Pillar»(ref-238187-S01633474582006072400000) in Interior Trim.
5. Remove the weatherstrip from the rear side door opening. Pull the unit away from channel, separating the weatherstrip from the pinchweld flange.

Scheme 54

1. Install the weatherstrip from the rear side door opening fully seating the weatherstrip into the channel.
2. Install the windshield pillar molding. Refer to «Garnish Molding Replacement - Windshield Pillar»(ref-238187-S01633474582006072400000) in Interior Trim.
3. Install the hinge pillar trim panel. Refer to «Trim Panel Replacement - Hinge Pillar»(ref-238187-S08301851822006072400000) in Interior Trim.
4. Install the sill plate. Refer to «Door Sill Plate Replacement - Front»(ref-238187-S32286571572006072400000) in Interior Trim.
5. Check door closing effort and seal to door fit.

1. Remove the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
2. Remove the water deflector Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
3. Remove the window. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .
4. Remove the screws.
5. Pull the weatherstrip from the following locations: The front of the glass run channel The top of the window frame flange The rear of the glass run channel
6. Remove the weatherstrip from the door.

1. Install the weatherstrip to the following locations: The front of the glass run channel The top of the window frame flange The rear of the glass run channel
2. Install the bolts. Tighten: Tighten to 6 N.m (53 lb in).
3. Install the window. Refer to «Window Replacement - Front Door»(ref-238183-S08057434242006072400000) .
4. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
5. Install the door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. Inspect operation of window.

1. Remove the window. Refer to «Window Replacement - Rear Door»(ref-238183-S01095699652006072400000) .
2. Pull the weatherstrip from the front window run channel.
3. Pull the weatherstrip from the rear window run channel.
4. Pull the weatherstrip from the window frame flange.

Scheme 55

1. Align the weatherstrip in the window frame flange.
2. Press the weatherstrip into the window frame flange until fully seated.
3. Press the weatherstrip into the rear window run channel until fully seated.
4. Press the weatherstrip into the front window run channel until fully seated.
5. Install the window. Refer to «Window Replacement - Rear Door»(ref-238183-S01095699652006072400000) .

1. Open the door.
2. Pull the weatherstrip from the pinchweld flange.

Scheme 56

1. Push the weatherstrip over the pinch-weld flange.
2. Close the door.

1. Open the rear door.
2. Remove the rear door weatherstrip by pulling the weatherstrip from the track.
3. Release push-in retainers on lower weatherstrip from door.
4. Remove the rear door weatherstrip from the rear door.

Scheme 57

1. Install the rear door weatherstrip on the rear door by pressing weatherstrip onto the track.
2. Install the rear door weatherstrip, by pressing in on the retainers until each retainer is fully seated.
3. Close the rear door.

1. Open both doors.
2. Remove the sill plate. Refer to «Door Sill Plate Replacement - Front»(ref-238187-S32286571572006072400000) or «Door Sill Plate Replacement - Rear»(ref-238187-S17479426282006072400000) in Interior Trim.
3. Remove the hinge pillar trim pillar. Refer to «Trim Panel Replacement - Hinge Pillar»(ref-238187-S08301851822006072400000) in Interior Trim.
4. Remove the windshield pillar molding. Refer to «Garnish Molding Replacement - Windshield Pillar»(ref-238187-S01633474582006072400000) in Interior Trim.
5. Remove the weatherstrip from the rear side door pinch-weld flange.

1. Install the weatherstrip from the rear side door opening fully seating the weatherstrip into the pinch-weld flange.
2. Install the windshield pillar molding. Refer to «Garnish Molding Replacement - Windshield Pillar»(ref-238187-S01633474582006072400000) in Interior Trim.
3. Install the hinge pillar trim pillar. Refer to «Trim Panel Replacement - Hinge Pillar»(ref-238187-S08301851822006072400000) in Interior Trim.
4. Install the sill plate. Refer to «Door Sill Plate Replacement - Front»(ref-238187-S32286571572006072400000) or «Door Sill Plate Replacement - Rear»(ref-238187-S17479426282006072400000) in Interior Trim.
5. Inspect the door closing effort and seal to door fit.

Scheme 58

1. Remove the front door trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
2. Remove the nuts that retain the outside mirror to the door.
3. Remove the outside mirror from the door.

1. Install the rearview mirror to the door, pressing the outside mirror into place.
2. Install the nuts in order to retain the outside mirror to the door. Tighten: Tighten the outside rearview mirror retaining nuts to 9 N.m (80 lb in).
3. Install the front door trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .

1. Remove the trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) .
2. Remove the insulator, if equipped.
3. Remove the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
4. Remove the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
5. Disconnect the mirror wiring harness from the door.
6. Remove the nuts securing the outside mirror to the door.
7. Remove the mirror from the door.

Scheme 59

1. Install the outside mirror to the door. Press the mirror into place.
2. Install the nuts in order to secure the outside mirror to the door. Tighten: Tighten the outside mirror nuts to 9 N.m (80 lb in).
3. Connect the mirror wiring harness to the door.
4. Install the water deflector. Refer to «Water Deflector Replacement - Front Door»(ref-238183-S42339966002006072400000) .
5. Install the front door trim panel. Refer to «Trim Panel Replacement - Side Front Door»(ref-238183-S33508017412006072400000) .
6. Install the insulator, if equipped.
7. Install the trim panel upper extension. Refer to «Trim Panel Replacement - Upper Extension»(ref-238183-S01729286552006072400000) . IMPORTANT: After servicing the power-folding mirrors, it is necessary to ensure that they are set in the full locked position. The mirror housing must be fully retracted inboard and then extended to its outboard position to lock the mirror in place. Cycle the power folding mirrors 3 times using the mirror switch on the driver's side door panel in order to fully implement the detent feature of these mirrors. Failure to do this could cause the mirrors to fold inward when the vehicle is at highway speeds.

Note. When servicing electrochromic glass that is broken, or if glass breaks during servicing, be cautious not to spill electrochromic fluid onto vehicle. Doing so will cause damage to the vehicle.

Scheme 60

1. Adjust mirror face as shown in picture to obtain access to mirror face retention clips (1).
2. Position a flat-bladed tool between back side of mirror face and the adjuster mechanism as shown in picture.
3. With a twisting motion of the flat bladed tool, separate the mirror face from the adjuster mechanism by releasing the mirror face retention clips (1).
4. With mirror face in hand, disconnect the electrical connectors.
5. Remove the mirror face from the mirror housing.
6. Inspect the adjuster mechanism for damage.

Scheme 61

Scheme 62

1. Inspect the components for any damage. Ensure that the mirror face has all the retention clips in place.
2. Plug in the electrical connectors to the back of the mirror.
3. Align the mirror face retention clips with the adjuster mechanism.
4. Gently press the mirror back into the adjuster mechanism with the palm of the hand on the center of the glass until it locks into place.
5. Inspect the operation of the mirror.

1. Adjust the mirror face fully upward in order to access the mirror retaining tab (4).
2. Position a flat-bladed tool between the back side of the mirror face and the mirror housing at the notch in the mirror face.
3. Depress the tab (4) on the back of the mirror face outward using the flat-bladed tool, while sliding the mirror face upward.
4. Slide the mirror face upward to release the mirror face from the mirror motor retaining tabs (1).
5. With the mirror face in hand, disconnect the electrical connectors (2).
6. Remove the mirror face from the mirror housing.

Scheme 63

1. Connect the electrical connectors (2) to the back of the mirror (3).
2. Align the mirror motor retaining tabs (1) to the keyhole slots on the back of the mirror face.
3. Insert the motor retaining tabs to the keyhole slots on the mirror face.
4. Slide the mirror face downward until the retaining clip (4) latches.
5. Adjust the mirror face ensuring the mirror motor tabs are fully engaged in the keyhole slots on the back of the mirror and the retaining tab (4) is engaged.