Diagnostic Instructions
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
DTC Descriptors
For symptom byte information refer to Symptom Byte List
Diagnostic Fault Information
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Signal - Terminal 3 | B097B 02* | B097B 05* | B097B 05* | |
| Signal - Terminal 6 | B097B 02 | B097B 04 | B097B 04 | |
| Low Reference | B097B 05* | |||
| Ground | B097B 04 | |||
| * DTC set in keyless entry control module | ||||
Circuit/System Description
The ignition mode switch has two LEDs that indicate the vehicle power mode. When the vehicle is in the off mode, both LEDs will be off. Pressing the ignition mode switch button once (without the brake pedal applied), the vehicle enters the accessory mode and the amber LED (Accessory) will illuminate. The accessory mode has a 5 min timeout to reduce battery drain. Pressing the ignition mode switch button a s time (without the brake pedal applied), the vehicle enters the run/start mode (without the engine running) and the green LED (Run/Start) will illuminate. Pressing and holding the push button start switch for up to 10 s will place the vehicle in run/start mode (without the vehicle running) and the green LED (Run/Start) will illuminate. With the ignition off (with the brake pedal applied), pressing the ignition mode switch button once, the vehicle will enter run/start mode and the green LED (run/start) will illuminate. This will start the engine. Both LEDs have the voltage supplied from the body control module (BCM). The ignition mode switch sends the ignition mode switch status to the keyless entry control module and to the BCM. The keyless entry control module sends a redundant signal to the BCM with the ignition mode switch status.
The ignition mode switch contains two individual switches that provide redundant switch inputs to both the BCM and the keyless entry control module. The BCM supplies the ignition mode switch a constant B+ signal. The BCM monitors this signal to determine if the switch is released or pressed. When the ignition mode switch is not pressed, voltage on the signal circuit is pulled down through two resistors in the switch. When the ignition mode switch is pressed, voltage on the signal circuit is pulled down through only one resistor, changing the voltage seen at the BCM and indicating that the ignition mode switch is pressed.
The keyless entry control module monitors voltage on the switch in the same manner as the BCM, but monitors the switch located in the ignition mode switch.
Conditions for Running the DTC
Control module voltage is 9-16 V.
Conditions for Setting the DTC
B097B 00
- The voltage seen at the BCM monitored switch does not match the voltage seen at the keyless entry control module monitored switch.
- The above condition exists for more than 1 s.
B097B 02
- The control module detects a short to ground in the ignition mode switch signal circuit.
- The above condition exists for more than 1 s.
B097B 04
- The control module detects a open in the ignition mode switch signal circuit.
- The above condition exists for more than 1 s.
B097B 05
- The control module detects an open in the ignition mode switch signal circuit.
- The above condition exists for more than 1 s.
B097B 08
- The control module detects a change in the ignition mode without observing a switch press.
- The above condition occurs 4 consecutive times.
B097B 61
- The control module detects a continuously closed ignition mode switch.
- The above condition exists for more than 1 min.
Action Taken When the DTC Sets
No action is taken.
Conditions for Clearing the DTC
- A current DTC clears when the malfunction is no longer present.
- A history DTC clears after 40 consecutive module ignition cycles without a repeat of the malfunction.
Reference Information
Schematic Reference
- «Power Moding Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
- «Power Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Verify DTC B097B 08 or B097B 61 is not set. If either DTC is set Test or replace the S38 Ignition Mode Switch. If the DTCs are not set
- Refer to Circuit/System Testing.
Circuit/System Testing
- Ignition OFF and all systems OFF, disconnect the harness connector at the S38 Ignition Mode Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 4 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Test for less than 10 ohms between the low reference circuit terminal 7 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K84 Keyless Entry Control Module. If less than 10 ohms
- Connect the S38 Ignition Mode Switch, ignition ON.
- Disconnect the S38 Ignition Mode Switch.
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is greater than 11 V. If 11 V or less Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the signal circuit terminal 6 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K9 Body Control Module. If greater than 11 V
- Install a 3 A fused jumper wire between the signal circuit terminal 6 and ground.
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is less than 1 V. If 1 V or greater Ignition OFF, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for less than 2 ohms in signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If less than 1 V
- Connect the harness connector at the S38 Ignition Mode Switch.
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is 8-10 V, with the S38 Ignition Mode Switch released. If not between 8-10 V Test or replace the S38 Ignition Mode Switch. If between 8-10 V
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is 4-7 V, with the S38 Ignition Mode Switch pressed. If not between 4-7 V Test or replace the S38 Ignition Mode Switch. If between 4-7 V
- Disconnect the X1 harness connector at the K84 Keyless Entry Control Module.
- Test for infinite resistance between the signal circuit terminal 11 and ground. If less than infinite resistance Repair the short to ground on the circuit. If infinite resistance
- Ignition ON.
- Test for less than 1 V between the signal circuit terminal 11 and ground. If 1 V or greater Repair the short to voltage on the circuit. If less than 1 V
- Test for 4.5-5.5 kohms between the signal circuit terminal 11 and the low reference circuit terminal 12, with the S38 Ignition Mode Switch released. If not between 4.5-5.5 kohms Ignition OFF. Test for less than 2 ohms in signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, test or replace the S38 Ignition Mode Switch. If between 4.5-5.5 kohms
- Test for 1-1.5 kohms between the signal circuit terminal 11 and the low reference circuit terminal 12, with the S38 Ignition Mode Switch pressed. If not between 1-1.5 kohms Test or replace the S38 Ignition Mode Switch. If between 1-1.5 kohms
- Replace the K84 Keyless Entry Control Module.
Component Testing
- Ignition OFF, disconnect the harness connector at the S38 Ignition Mode Switch.
- Test for 4.5-5.5 kohms between the terminals listed below with the S38 Ignition Mode Switch released, Signal terminal 6 and ground terminal 4 Signal terminal 3 and low reference terminal 7 If not between 4.5-5.5 kohms Replace the S38 Ignition Mode Switch. If between 4.5-5.5 kohms
- Test for 1-1.5 kohms between the terminals listed below with the S38 Ignition Mode Switch pressed. Signal terminal 6 and ground terminal 4 Signal terminal 3 and low reference terminal 7 If not between 1-1.5 kohms Replace the S38 Ignition Mode Switch. If between 1-1.5 kohms
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair.
- «Ignition and Start Switch Replacement»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module or keyless entry control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
For symptom byte information refer to Symptom Byte List
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Control | B097C 02 | 1 | 2 | |
| Ground | 1 | |||
| 1. Ignition mode switch indicator always off 2. Ignition mode switch indicator always on | ||||
The ignition mode switch has two LED's that indicate the vehicle power mode. When the vehicle is in the off mode, both LED's will be off. Pressing the ignition mode switch button once (without the brake pedal applied), the vehicle enters the accessory mode and the amber LED (Accessory) will illuminate. The accessory mode has a 5 min timeout to reduce battery drain. Pressing and holding the push button start switch for up to 10 s will place the vehicle in run/start mode (without the vehicle running) and the green LED (Run/Start) will illuminate. With the ignition off (with the brake pedal applied), pressing the ignition mode switch button once, the vehicle will enter run/start mode and the green LED (run/start) will illuminate. This will start the engine. Both LED's have the voltage supplied from the body control module (BCM). The ignition mode switch sends the ignition mode switch status to the keyless entry control module and to the BCM. The keyless entry control module sends a redundant signal to the BCM with the ignition mode switch status.
The ignition mode switch contains two individual switches that provide redundant switch inputs to both the BCM and the keyless entry control module. The BCM supplies the ignition mode switch a constant B+ signal. The BCM monitors this signal to determine if the switch is released or pressed. When the ignition mode switch is not pressed, voltage on the signal circuit is pulled down through two resistors in the switch. When the ignition mode switch is pressed, voltage on the signal circuit is pulled down through only one resistor, changing the voltage seen at the BCM and indicating that the ignition mode switch is pressed.
The keyless entry control module monitors voltage on the switch in the same manner as the BCM, but monitors the second switch located in the ignition mode switch.
Control module voltage is 9-16 V
B097C 02
- The BCM detects a short to ground in the control circuit.
- The above condition exists for more than 1 min.
The BCM disables the control output.
- A current DTC clears when the malfunction is no longer present.
- A history DTC clears when the module power mode cycle counter reaches 40, without a repeat of the malfunction.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the green LED turns ON and OFF when commanding the Run/Start Power Mode Indicator On and Off with the scan tool. If the green LED does not turn ON and OFF Refer to Circuit/System Testing. If the green LED turns ON and OFF
- All OK.
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the S38 Ignition Mode Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 4 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connections. If less than 10 ohms
- Connect the harness connector at the S38 Ignition Mode Switch.
- Ignition ON, disconnect the harness connector at the S38 Ignition Mode Switch.
- Test for less than 1 V between control circuit terminal 5 and ground while commanding Run/Start Power Mode Indicator Off with the scan tool. If 1 V or greater Disconnect the harness connector at the K9 Body Control Module. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If less than 1 V
- Test for greater than 3 V between the control circuit terminal 5 and ground while commanding Run/Start Power Mode Indicator On with the scan tool. If 3 V or less Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If 3 V or greater
- Test or replace the S38 Ignition Mode Switch.
- Ignition OFF, disconnect the harness at the S38 Ignition Mode Switch.
- Connect a jumper wire between the S38 Ignition Mode Switch terminal 4 and ground.
- Connect a 3 A fused jumper wire between the S38 Ignition Mode Switch terminal 5 and B+.
- Verify the green LED illuminates. If the LED does not illuminate Replace the S38 Ignition Mode Switch. If the LED illuminates
- Connect a 3 A fused jumper wire between the S38 Ignition Mode Switch terminal 2 and B+.
- Verify the amber LED illuminates. If the LED does not illuminate Replace the S38 Ignition Mode Switch. If the LED illuminates
- All OK.
Perform the Diagnostic Repair Verification after completing the repair.
- «Ignition and Start Switch Replacement»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
For symptom byte information refer to Symptom Byte List
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Instrument Cluster Ignition (Instrument Cluster terminal 8) | B1370 06 | B1370 06 | B1370 01 |
The vehicle power mode master is the body control module (BCM). The ignition mode switch contains two individual switches that provide redundant switch inputs to both the BCM and the keyless entry control module. The BCM supplies the ignition mode switch a constant B+ signal. The BCM monitors this signal to determine if the switch is released or pressed to identify the operators desired power mode and activate specific discrete signals, and serial data messages for the operation of many different subsystems as necessary. Other modules which have switched voltage inputs may operate in a default mode if the power mode master serial data message does not match what the individual module can see from its own connections.
The power mode master will activate relays and other direct outputs of the power mode master as needed according to the calculated power mode. Some relays controlled by the BCM are switched ignition voltage outputs that are pass through circuits within the BCM directly from the keyless entry control module.
B1370 01
Ignition Mode is in Accessory position.
B1370 06
Ignition Mode is in Accessory, Run, or Crank positions.
B1370 01
Ignition circuit is shorted to voltage.
B1370 06
- Ignition circuit is open.
- Ignition or ignition 3 relay circuit is shorted to ground.
- B+ circuit of the ignition 3 relay is open or shorted to ground.
- Ignition 3 relay control circuit open, including relay coil and ground.
The Instrument cluster still functions except check engine light is always off.
- The condition responsible for setting the DTC no longer exists.
- A history DTC will clear once 50 consecutive malfunction-free ignition cycles have occurred.
Schematic Reference
Connector End View Reference
Description and Operation
- «Instrument Cluster Description and Operation»(/cadillac/ats/i-2012-2014/remont/gauges-instrument-panels/#instrument-panel-system-displays-and-gauges)
- «Power Mode Description and Operation»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-description-and-operation)
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Verify that DTC B144B is not set. If DTC B144B is set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) . If DTC B144B is not set
- Refer to Circuit/System Testing..
- Ignition OFF, disconnect the harness connector at the P16 Instrument Cluster.
- Verify that a test lamp does not illuminate between the ignition circuit terminal 8 and ground. If the test lamp illuminates Repair the short to voltage on the ignition circuit. If the test lamp does not illuminate
- Ignition ON.
- Verify that a test lamp illuminates between the ignition terminal 8 and ground. If the test lamp does not illuminate and the Ignition fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, refer to «Power Mode Mismatch»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) . If the test lamp does not illuminate and the Ignition fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the P16 Instrument Cluster. If the test lamp illuminates
- Replace the P16 Instrument Cluster.
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for instrument cluster replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Relay Coil Control | B1445 02 | 1 | 1 | |
| 1. Retained accessory power malfunction | ||||
The body control module (BCM) controls the retained accessory power relay through the control circuit by applying voltage to the retained accessory power relay coil control circuit. The retained accessory power relay is energized when the ignition switch is in the ACCESSORY or the ON position.
- The system voltage is between 9-16 V.
The DTC will set only when the module requests the output and there is a short to ground in the ignition voltage circuit.
The module output driver will be shut down and not supply voltage to the circuit.
- The current DTC will clear when the malfunction is no longer present.
- A history DTC clears when the module ignition cycle counter reaches the reset threshold of 50, without a repeat of the malfunction.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the KR76 Retained Accessory Power Relay clicks ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool. If the KR76 Retained Accessory Power Relay does not click ON and OFF Refer to Circuit/System Testing. If the KR76 Retained Accessory Power Relay clicks ON and OFF
- All OK.
- Ignition OFF, disconnect the KR76 Retained Accessory Power Relay, Ignition ON.
- Connect a test lamp between the control circuit terminal 27 and ground.
- Verify the test lamp turns ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Test or replace the KR76 Retained Accessory Power Relay.
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
DTC Descriptor
For symptom byte information refer to Symptom Byte List
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Relay Coil Control | B144A 02 | B144A 04 | B144A 01 | |
| Ground | B144A 04 |
The body control module (BCM) controls the trailer ignition power relay through the control circuit by applying voltage to the run relay coil control circuit. The trailer ignition power relay is energized when the ignition is in the ON position.
- The system voltage is between 9-16 V.
- The DTC can only run when the output is activated.
B144A 01
The ignition output is not active and a short to battery is detected 3 consecutive times on the ignition voltage circuit.
B144A 02
A short to ground is detected on the run relay coil control circuit.
B144A 04
The ignition output is not active and an open is detected 20 consecutive times on the ignition voltage circuit.
B144B 01, B144B 04
No action is taken.
B144B 02
The module output driver will be shut down and not supply voltage to the Auxiliary Ignition Run Relay control circuit.
- The current DTC will clear when the module request for the output is removed or the malfunction is no longer present.
- A history DTC clears when the module ignition cycle counter reaches the reset threshold of 50, without a repeat of the malfunction.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the KR124 Trailer Ignition Power Relay clicks ON and OFF when commanding the Auxiliary Ignition Run Relay On and Off with a scan tool. If the KR124 Trailer Ignition Power Relay does not click ON and OFF Refer to Circuit/System Testing If the KR124 Trailer Ignition Power Relay clicks ON and OFF
- All OK.
- Ignition OFF and all vehicle systems OFF, disconnect the KR124 Trailer Ignition Power Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 86 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON, connect a test lamp between the control circuit terminal 85 and ground circuit terminal 86.
- Verify the test lamp turns ON and OFF when commanding the Auxiliary Ignition Run Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Test or replace the KR124 Trailer Ignition Power Relay.
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
For symptom byte information refer to Symptom Byte List
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Ignition | B144B 02* | B144B 04* | B144B 01* | |
| Control | B144B 02** | 1 | 2 | |
| 1. No Start 2. Engine will continue to run after the ignition is turned OFF * DTC set in keyless entry control module ** DTC Set in BCM | ||||
The body control module (BCM) controls the ignition main relay through the control circuit by applying voltage to the ignition run/crank relay control circuit. The ignition main relay is energized when the ignition is in the ON, CRANK positions, or when a remote start is requested.
The keyless entry control module controls the backup power for the ignition main relay through the control circuit by applying voltage to the ignition circuit. This circuit is a pass-thru in the BCM and will energize the ignition circuit when the vehicle is in the ON, CRANK positions or when a remote start is requested.
System voltage greater than 9 V.
B144B 01
The ignition output is not active and a short to battery is detected 3 consecutive times on the ignition voltage circuit.
B144B 02
A short to ground is detected on the ignition main relay coil control circuit.
B144B 04
The ignition output is not active and an open is detected 20 consecutive times on the ignition voltage circuit.
B144B 01, B144B 04
No action is taken.
B144B 02
The ignition main relay is deactivated when the fault is set. After 100 ms, the ignition main relay will be activated. If the fault is still set, the relay will be deactivated. The ignition main relay will again be activated after 100 ms. If this also results in a fault, the ignition main relay will be deactivated until a new ignition request is received.
- The current DTC will clear when the malfunction is no longer present and an ignition request is received.
- A history DTC will clear after 40 malfunction-free ignition cycles.
Diagnostic Aids
A short to voltage on the ignition run/crank relay coil control will cause the engine to remain running after the mode is changed to OFF.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Verify the KR73 Ignition Main Relay clicks ON and OFF when commanding the Run/Crank Relay On and Off with a scan tool. If the KR73 Ignition Main Relay does not click ON and OFF Refer to Circuit/System Testing. If the KR73 Ignition Main Relay clicks ON and OFF
- All OK.
- Ignition ON, disconnect the X2 harness connector at the K84 Keyless Entry Control Module.
- Verify a test lamp illuminates between the B+ circuit terminal 1 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is good and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K84 Keyless Entry Control Module. If the test lamp illuminates
- Ignition OFF, connect the X2 harness connector at the K84 Keyless Entry Control Module and disconnect the X3 harness connector at the K9 Body Control Module.
- Test for less than 1 V between the ignition circuit terminal 6 and ground. If 1 V or greater Repair the short to voltage on the circuit. If less than 1 V
- Ignition ON.
- Verify a test lamp illuminates between the ignition circuit terminal 6 and ground. If the test lamp does not illuminate Ignition OFF, remove the test lamp. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K84 Keyless Entry Control Module. If the test lamp illuminates
- Ignition OFF, remove the test lamp, connect the X3 harness connector at the K9 Body Control Module.
- Ignition OFF and all vehicle systems OFF, disconnect the KR73 Ignition Main Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 86 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Connect a test lamp between the control circuit terminal 85 and the ground circuit terminal 86.
- Verify the test lamp turns ON and OFF when commanding the Run/Crank Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Test or replace the KR73 Ignition Main Relay.
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module or keyless entry control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
For symptom byte information refer to Symptom Byte List
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Ignition | B1451 02 | B1451 04 | B1451 01 |
The keyless entry control module provides as a backup control for the ignition power circuit, by applying voltage to the ignition power circuit. The ignition power circuit is energized when the vehicle power mode is in ACCESSORY mode or Ignition ON mode.
B1451 01, B1451 04
- Vehicle power mode is Ignition OFF
- Module is awake
- DTC B1451 not already set
- System voltage between 6 and 16 V
B1451 02
- Vehicle power mode is ACCESSORY or Ignition ON mode
- Module is awake
- The DTC is only run when the output is active
- DTC B1451 is not already set
- System voltage between 6 and 16 V
B1451 01
Ignition output is not active and a short to battery is detected 3 consecutive times.
B1451 02
Ignition output is active and a short to ground is detected 3 consecutive times.
B1451 04
Ignition output is not active and an open circuit is detected 20 consecutive times.
B1451 02
The ignition output is deactivated when a short to ground is detected. After 100 ms the output is activated again. This happens 3 times and then the output is deactivated until a new ACCESSORY or Ignition ON mode request is received.
B1451 01, B1451 04
No action is taken.
- The current DTC will clear when the malfunction is no longer present during a DTC check.
- A history DTC clears when the module power mode cycle counter reaches the reset threshold of 40, without a repeat of the malfunction.
- A short to voltage in the ignition control circuit will keep the vehicle modules awake, which can drain the vehicle's battery.
- A short to ground in the extension of this circuit through the body control module can back feed to the keyless entry control module. Check for a short to ground on the ignition circuit on the other side of the ignition pass thru, in the body control module, before replacing the body control module.
Schematic Reference
- «Power Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
- «Remote Function Schematics»(/cadillac/ats/i-2012-2014/remont/door-locks-anti-theft-systems/#keyless-entry-system-and-remote-functions)
- «Body Control System Schematics»(/cadillac/ats/i-2012-2014/remont/communication-devices/#data-communication-system)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Verify DTC U1814 or B1380 is not set. If any of the DTCs are set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) . If none of the DTCs are set
- Refer to Circuit/System Testing.
- Ignition ON, disconnect the X2 harness connector at the K84 Keyless Entry Control Module.
- Verify a test lamp illuminates between the B+ circuit terminal 5 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is good and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K84 Keyless Entry Control Module. If the test lamp illuminates
- Ignition OFF, connect the X2 harness connector at the K84 Keyless Entry Control Module and disconnect the X3 harness connector at the K9 Body Control Module.
- Test for less than 1 V between the ignition circuit terminal 5 and ground. If 1 V or greater Repair the short to voltage on the circuit. If less than 1 V
- Ignition ON.
- Verify a test lamp illuminates between the ignition circuit terminal 5 and ground. If the test lamp does not illuminate Ignition OFF, remove the test lamp. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K84 Keyless Entry Control Module. If the test lamp illuminates
- Replace the K9 Body Control Module.
Perform the Diagnostic Repair Verification after completing the repair.
Control Module References for keyless entry control module or body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
For symptom byte information refer to Symptom Byte List
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Set Relay Coil Control | B147E 02 | B147E 04 | B147E 01 | |
| Reset Relay Coil Control | B147F 02 | B147F 04 | B147F 01 |
The battery saver mode (transport mode) reduces the parasitic load of some modules during overseas shipment or during vehicle storage conditions. This improves the drain time on the battery (up to 70 days without the battery going dead). When the vehicle is in transport/storage, some features may have reduced functionality while in the battery saver mode (transport mode), such as disabling the keyless entry or content theft features.
The battery saver mode (transport mode) incorporates a latching relay that when enabled disconnects some modules from their ignition power or memory power sources. Battery saver mode (transport mode) is initiated by turning on the hazard flashers and then turning the ignition key into the crank position or pushing the push button start switch (if equipped) for greater than 15 s. After battery saver mode (transport mode) has been enabled, the body control module (BCM) may not send the command to unlatch the relay until after the ignition has been switched to the off position for up to 1 min. In battery saver mode (transport mode) the BCM will send a command to latch the relay for operation of those modules while the ignition is in the run position and then again unlatching the relay after the ignition is turned off. The mode is disengaged by repeating the previous process causing the relay to latch in the other direction. The driver information center (if equipped) will display Transport Mode is On when the transport mode is enabled and Transport Mode is Off when the transport mode is disabled. For vehicles not equipped with a driver information center , the battery indicator light will constantly flash on the instrument panel when transport mode is enabled. Once the vehicle is running and the hazard flashers are on, turning the ignition key into the crank position or pushing the push button start switch (if equipped) for greater than 15 s will latch the relay in the other direction. This feature can be used as many times as necessary if the vehicle is to be stored for an extended period of time.
- The system voltage is between 9-16 V.
- The DTC can only run when the output is activated.
The BCM detects a short to ground in the battery saver relay set/reset circuits.
The module output driver will be shut down and not supply voltage to the battery saver relay set/reset circuits.
- The current DTC will clear when the module request for the output is removed or the malfunction is no longer present.
- A history DTC clears when the module ignition cycle counter reaches the reset threshold of 50, without a repeat of the malfunction.
Schematic Reference
- «Body Control System Schematics»(/cadillac/ats/i-2012-2014/remont/communication-devices/#data-communication-system)
- «Power Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the KR104A Battery Saver Relay 1 and the KR104B Battery Saver Relay 2 click ON and OFF when enabling and disabling the battery saver mode. If the KR104A Battery Saver Relay 1 or the KR104B Battery Saver Relay 2 do not click ON and OFF Refer to Circuit/System Testing. If the KR104A Battery Saver Relay 1 and the KR104B Battery Saver Relay 2 click ON and OFF
- All OK.
- Ignition OFF, disconnect the KR104A Battery Saver Relay 1 and the KR104B Battery Saver Relay 2, ignition ON.
- Test for less than 10 ohms between the circuits listed below and ground. KR104A Battery Saver Relay 1 - Ground circuit terminal 9 KR104B Battery Saver Relay 2 - Ground circuit terminal 6 If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuits listed below and ground. KR104A Battery Saver Relay 1 - B+ circuit terminal 7 KR104B Battery Saver Relay 2 - B+ circuit terminal 3 If the test lamp does not illuminate Replace the X51A Fuse Block - Instrument Panel or the X53A Fuse Block - Rear Body If the test lamp illuminates
- Connect a test lamp between the control circuits below and ground. KR104A Battery Saver Relay 1 - Control circuit terminal 10 KR104B Battery Saver Relay 2 - Control circuit terminal 1
- Verify the test lamp turns ON and OFF when enabling and disabling the battery saver mode. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms on the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms , replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Connect a test lamp between the control circuits below and ground. KR104A Battery Saver Relay 1 - Control circuit terminal 8 KR104B Battery Saver Relay 2 - Control circuit terminal 2
- Verify the test lamp turns ON and OFF when enabling and disabling the battery saver mode. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms , replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Test or replace the KR104A Battery Saver Relay 1 or the KR104B Battery Saver Relay 2.
Relay Test
- Ignition OFF, disconnect the KR104A Battery Saver Relay 1 or the KR104B Battery Saver Relay 2.
- Test for 70-150 ohms between the following terminals. 1 and 6 2 and 6 If less than 70 or greater than 150 ohms Replace the relay. If between 70-150 ohms
- Install a 3 A fused jumper wire between relay terminal 2 and 12 V. Install a jumper wire between relay terminal 6 and ground.
- Test for infinite resistance between the following terminals: 3 and 6 3 and 5 3 and 1 3 and 2 1 and 5 2 and 5 If less than infinite resistance Replace the relay. If infinite resistance
- Install a 3 A fused jumper wire between relay terminal 1 and 12 V. Install a jumper wire between relay terminal 6 and ground.
- Test for less than 5.0 ohms between terminals 3 and 5. If 5.0 ohms or greater Replace the relay. If less than 5.0 ohms
- All OK
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Ignition | P2534 | P2534 | P2535 | |
| Ground | P2534 |
The body control module (BCM) controls the ignition main relay through the control circuit by applying voltage to the circuit. The control module samples the system voltage on the Ignition 1 voltage circuit from the ignition main relay every 0.1 s.
P2534
The control module ignition voltage signal is valid, with the ignition ON.
P2535
The control module ignition voltage signal is valid, with the ignition OFF.
P2534
The control module detects 6 V or less on the ignition voltage circuit, with the ignition turned ON.
P2535
The control module detects greater than 6 V or greater on the ignition voltage circuit, with the ignition turned OFF.
DTCs P2534 and P2535 are Type A DTCs.
DTCs P2534 and P2535 are Type A DTCs.
A short to voltage in the ignition circuit will keep the vehicle modules awake, which can drain the vehicle's battery.
Schematic Reference
Connector End View Reference
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Description and Operation
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Engine running.
- Verify DTC B144B is not set. If the DTC is set Refer to «DTC B144B»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) . If the DTC is not set
- Verify the scan tool control module Ignition 1 Signal parameter is between 12.6-15 V. If not between 12.6-15 V Refer to Circuit/System Testing. If between 12.6-15 V
- Verify that the DTC does not reset by operating the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions you observe from the Freeze Frame/Failure Records data. If the vehicle passes the Circuit/System Verification procedure, then STOP. Do not perform the Circuit/System Testing or Component Testing as this may result in an unnecessary part replacement. Refer to «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor) .
- Ignition OFF, and all vehicle systems OFF, disconnect the appropriate harness connector at the control module setting the DTC.
- Test for less than 1 V between the ignition circuit terminal and ground. If 1 V or greater Repair the short to voltage on the circuit. If less than 1 V
- Ignition ON.
- Verify a test lamp illuminates between the ignition circuit terminal and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF remove the test lamp. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, refer to «Power Mode Mismatch»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) . If the test lamp does not illuminate and the circuit fuse is open Ignition OFF remove the test lamp Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If the test lamp illuminates
- Replace the control module setting the DTC.
Perform the Diagnostic Repair Verification after completing the repair.
Refer to Control Module References for control module replacement, programming, and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Ignition | P2537 | P2537 | ||
| Ground | P2537 |
The transmission control module (TCM) continuously monitors the voltage on the Ignition Accessory/Run circuit from the body control module (BCM). When the ignition switch is in the ACCESSORY or RUN position, the BCM sends a 12 V wake up signal to the TCM. This wake up signal allows the TCM to power up and start functioning before the engine is started.
The ignition switch is in the Accessory or Run position.
The TCM detects the Ignition Accessory/Run circuit is less than 6 V for 1 minute.
DTC P2537 is a Type C DTC.
DTC P2537 is a Type C DTC.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index)
Description and Operation
- «Transmission General Description»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-description-and-operation__transmission-general-description)
- «Transmission Component and System Description»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-description-and-operation__transmission-component-and-system-description)
- «Electronic Component Description»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-description-and-operation)
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Special Tools
DT-47825-10 Jumper Harness
For equivalent regional tools, refer to Special Tools .
- Ignition in the ACCESSORY position.
- Verify the scan tool BCM Accessory Relay Command parameter is Active. If the parameter is not Active Refer to «Power Mode Mismatch»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) . If the parameter is Active
- Ignition ON.
- Verify the scan tool BCM Accessory Relay Command parameter is Active. If the parameter is not Active Refer to «Power Mode Mismatch»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) . If the parameter is Active
- Ignition ON, clear all DTCs in the K9 Body Control Module and the K71 Transmission Control Module, ignition OFF for 2 min.
- Engine Running for 1 min with the transmission in Park.
- Verify DTC P2537 is not set in the K71 Transmission Control Module. If DTC P2537 is set Refer to Circuit/System Testing. If DTC P2537 is not set
- After performing the above steps, verify that the DTC does not set by operating the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions you observe from the Freeze Frame/Failure Records data. If the vehicle passes the Circuit/System Verification procedure, then STOP. Do not perform the Circuit/System Testing or Component Testing as this may result in an unnecessary part replacement. Refer to «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor) .
- Ignition OFF, disconnect the harness connector at the T12 Automatic Transmission Assembly. Install the DT-47825-10 Jumper harness to the X1 vehicle wire harness connector.
- Ignition ON.
- Verify a test lamp illuminates between the ignition circuit terminal 9 and ground. If the test lamp does not illuminate. Ignition OFF remove the test lamp. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground in the circuit. If infinite resistance Test for less than 2 ohms on the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp illuminates
- Replace the K71 Transmission Control Module.
Perform the Diagnostic Repair Verification after completing the repair.
Refer to Control Module References for body control module or transmission control module replacement, programming, and setup.
Symptoms - Wiring Systems
Note. The following steps must be completed before using the symptom tables.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) before using the symptom tables in order to verify that all of the following are true: There are no DTCs set. The control modules can communicate via the serial data links.
- Review the system operation in order to familiarize yourself with the system functions. Refer to the following: «Power Mode Description and Operation»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-description-and-operation) «Retained Accessory Power Description and Operation»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-description-and-operation)
Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the systems. Refer to «Checking Aftermarket Accessories»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__checking-aftermarket-accessories) .
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
Intermittent
Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Ignition Mode Switch Indicator Malfunction»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- «Power Mode Mismatch»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- «Retained Accessory Power Malfunction»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- «Vehicle Will Not Change Power Mode»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Signal | 2 | 1 | ||
| Ground | 1 | |||
| 1. Ignition will not turn to OFF with vehicle in park 2. Ignition will turn to OFF with vehicle out of park | ||||
If the vehicle is equipped with automatic transmission and a floor mounted console gear shift, it has an electronic park lock system. The electronic park lock system purpose is to prevent the ignition from being switched to the OFF position when the transmission is in any position other than Park and the vehicle may still be moving. The electronic park lock system incorporates the park position switch that located in the A/T shift lock control switch. When the transmission shift selector is in Park, the park position switch closes and the BCM allows the ignition to be turned OFF.
If the vehicle is not in Park, the ignition will return to ACC/ACCESSORY and display the message SHIFT TO PARK in the Driver Information Center. When the vehicle is shifted into Park, the ignition system will switch to OFF.
- Verify that the transmission shift selector indicator matches the position of the gear shift lever while selecting between the Park, Reverse, Drive and Low positions.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
- Ignition ON.
- Verify the scan tool Body Control Module In Park Switch Status parameter changes between On and Off when shifting the S3 Transmission Shift Lever in and out of Park. If the parameter does not change Refer to Circuit/System Testing. If the parameter changes
- All OK.
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the S3 Transmission Shift Lever. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 2 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify the scan tool Body Control Module In Park Switch Status parameter is Off. If not Off Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the signal circuit terminal 6 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K9 Body Control Module. If Off
- Install a 3 A fused jumper wire between the signal circuit terminal 6 and the ground circuit terminal 2.
- Verify the scan tool Body Control Module In Park Switch Status parameter is On. If not On Ignition OFF, remove the jumper wire, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If On
- Test or replace the S3 Transmission Shift Lever.
Perform the Diagnostic Repair Verification after completing the repair.
- «Transmission Control Replacement»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module replacement, programming, and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Control | 2 | 2 | 1 | |
| Ground | 2 | |||
| 1. Ignition mode switch indicator always On 2. Ignition mode switch indicator inoperative | ||||
The ignition mode switch has two LED's that indicate the vehicle power mode. When the vehicle is in the off mode, both LED's will be off. Pressing the ignition mode switch button once (without the brake pedal applied), the vehicle enters the accessory mode and the amber LED (ACCESSORY) will illuminate. The accessory mode has a 5 min timeout to reduce battery drain. With the ignition OFF, pressing and holding the push button start switch for at least 10 s will place the vehicle in run/start mode (without the vehicle running) and the green LED (RUN/START) will illuminate. With the ignition OFF (with the brake pedal applied), pressing the ignition mode switch button once, the vehicle will enter run/start mode and the green LED (RUN/START) will illuminate. This will start the engine. With the engine running and while the vehicle is in P (Park), pressing the ignition mode switch once will turn the ignition OFF. If the vehicle is not in Park, the ignition will return to ACCESSORY and display the message SHIFT TO PARK in the Driver Information Center. When the vehicle is shifted into Park, the ignition system will then switch to OFF. Both LED's have the voltage supplied from the body control module (BCM). The ignition mode switch sends the ignition mode switch status to the keyless entry control module and to the BCM. The keyless entry control module sends a redundant signal to the BCM with the ignition mode switch status.
Schematic Reference
- «Power Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
- «Power Moding Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the green LED turns ON and OFF when commanding the Run/Start Power Mode Indicator On and Off with the scan tool. If the green LED does not turn ON and OFF Refer to Circuit/System Testing - Green LED Test. If the green LED turns ON and OFF
- Verify the amber LED turns ON and OFF when commanding the Accessory Power Mode Indicator On and Off with the scan tool. If the amber LED does not turn ON and OFF Refer to Circuit/System Testing - Amber LED Test. If the amber LED turns ON and OFF
- All OK.
Green LED Test
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the S38 Ignition Mode Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 4 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connections. If less than 10 ohms
- Connect the harness connector at the S38 Ignition Mode Switch.
- Ignition ON, disconnect the harness connector at the S38 Ignition Mode Switch.
- Test for less than 1 V between control circuit terminal 5 and ground while commanding Run/Start Power Mode Indicator Off with the scan tool. If 1 V or greater Disconnect the harness connector at the K9 Body Control Module. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If less than 1 V
- Test for greater than 3 V between the control circuit terminal 5 and ground while commanding Run/Start Power Mode Indicator On with the scan tool. If 3 V or less Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If 3 V or greater
- Test or replace the S38 Ignition Mode Switch.
Amber LED Test
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the S38 Ignition Mode Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 4 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connections. If less than 10 ohms
- Connect the harness connector at the S38 Ignition Mode Switch.
- Ignition ON, disconnect the harness connector at the S38 Ignition Mode Switch.
- Test for less than 1 V between control circuit terminal 2 and ground while commanding Accessory Power Mode Indicator Off with the scan tool. If 1 V or greater Disconnect the harness connector at the K9 Body Control Module. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If less than 1 V
- Test for greater than 3 V between the control circuit terminal 2 and ground while commanding Accessory Power Mode Indicator On with the scan tool. If 3 V or less Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If 3 V or greater
- Test or replace the S38 Ignition Mode Switch.
- Ignition OFF, disconnect the harness at the S38 Ignition Mode Switch.
- Connect a jumper wire between the S38 Ignition Mode Switch terminal 4 and ground.
- Connect a 3 A fused jumper wire between the S38 Ignition Mode Switch terminal 5 and B+.
- Verify the green LED illuminates. If the LED does not illuminate Replace the S38 Ignition Mode Switch. If the LED illuminates
- Connect a 3 A fused jumper wire between the S38 Ignition Mode Switch terminal 2 and B+.
- Verify the amber LED illuminates. If the LED does not illuminate Replace the S38 Ignition Mode Switch. If the LED illuminates
- All OK.
Perform the Diagnostic Repair Verification after completing the repair.
- «Ignition and Start Switch Replacement»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Note. The vehicle may not be equipped with all components as listed below.
The body control module (BCM) controls the ignition main, trailer ignition power, and retained accessory power relays by applying voltage to their individual relay control circuits. The ignition main relay is energized when the ignition is in the ON or the CRANK position. The trailer ignition power relay is energized when the ignition switch is in the ACCESSORY or the ON position. The retained accessory power relay is energized during all power modes, except OFF-awake and CRANK. The relay is also energized for approximately 10 min after shutting the ignition OFF, providing no door is opened.
The BCM also controls the battery saver relays through individual circuits by applying voltage to the battery saver set and reset circuits. The battery saver relays are a latching relays that when enabled disconnect some modules from their ignition power or memory power sources.
The engine control module (ECM) controls the engine controls ignition relay by applying voltage to the engine controls relay control circuit.
A short to voltage on the ignition main relay coil control will cause the engine to remain running after the mode is changed to OFF.
Schematic Reference
- «Power Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
- «Power Moding Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams)
Connector End View Reference
Electrical Center Identification View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Note. The vehicle may not be equipped with all components as listed below. Use schematics to determine which ignition relay supplies the ignition feed for the appropriate devices. Use the connector end view to identify the ignition circuit terminal for each of those devices.
- Ignition ON.
- Verify that the appropriate devices controlled by the KR124 Trailer Ignition Power Relay turn ON and OFF when commanding the Auxiliary Ignition Run Relay On and Off with a scan tool. If the devices do not turn ON and OFF Refer to Circuit/System Testing - Diagnostic A. If the devices turn ON and OFF
- Verify that the appropriate devices controlled by the KR76 Retained Accessory Power Relay turn ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool. If the devices do not turn ON and OFF Refer to Circuit/System Testing - Diagnostic B. If the devices turn ON and OFF
- Verify that the appropriate devices controlled by the KR73 Ignition Main Relay clicks ON and OFF when commanding the Run/Crank Relay On and Off with a scan tool. If the devices do not turn ON and OFF Refer to Circuit/System Testing - Diagnostic C. If the devices turn ON and OFF
- Verify that the appropriate devices controlled by the KR75 Engine Controls Ignition Relay turn ON and OFF when switching the ignition between ON and OFF. If the devices do not turn ON and OFF Refer to Circuit/System Testing - Diagnostic D. If the devices turn ON and OFF
- Verify that the appropriate devices controlled by the KR104A Battery Saver Relay 1 and KR104B Battery Saver Relay 2 turn ON and OFF when enabling and disabling the battery saver mode . If the devices do not turn ON and OFF Refer to Circuit/System Testing - Diagnostic E. If the devices turn ON and OFF
- All OK.
Diagnostic A
- Ignition OFF and all vehicle systems OFF, disconnect the KR124 Trailer Ignition Power Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 86 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground. If the test lamp does not illuminate Replace the X53A Fuse Block - Rear Body If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 85 and the ground circuit terminal 86.
- Verify the test lamp turns ON and OFF when commanding the Auxiliary Ignition Run Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the ignition circuit terminal 87 and ground. If the test lamp illuminates Repair the short to voltage on the ignition circuit If the test lamp does not illuminate
- Ignition ON, connect a 15 A fused jumper wire between the B+ circuit terminal 30 and the ignition control circuit terminal 87.
- Verify device is activated. If the device is not activated Ignition OFF, disconnect the harness connector at the device. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the device. If the device activates
- Test or replace the KR124 Trailer Ignition Power Relay.
Diagnostic B
- Ignition OFF and all vehicle systems OFF, disconnect the KR76 Retained Accessory Power Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 39 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 28 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the KR76 Retained Accessory Power Relay. If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 27 and the ground circuit terminal 39.
- Verify the test lamp turns ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the ignition circuit terminal 87 and ground. If the test lamp illuminates Repair the short to voltage on the ignition circuit If the test lamp does not illuminate
- Ignition ON, connect a 40 A fused jumper wire between the B+ circuit terminal 28 and the ignition circuit terminal 87.
- Verify device is activated. If the device does not activate Ignition OFF, disconnect the harness connector at the device. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the device. If the device activates
- Test or replace the KR76 Retained Accessory Power Relay.
Diagnostic C
- Ignition OFF and all vehicle systems OFF, disconnect the KR73 Ignition Main Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 86 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground. If the test lamp does not illuminate Replace the X50A Fuse Block - Underhood If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 85 and the ground circuit terminal 86.
- Verify the test lamp turns ON and OFF when commanding the Run/Crank Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF and all vehicle systems OFF, remove the test lamp, disconnect the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the ignition circuits listed below and ground. Ignition circuit terminal 87 Ignition circuit terminal 87A If the test lamp illuminates Repair the short to voltage on the ignition circuit. If the test lamp does not illuminate
- Ignition ON, connect a 40 A fused jumper wire between the B+ circuit terminal 30 and the ignition circuits listed below. Ignition circuit terminal 87 Ignition circuit terminal 87A
- Verify the device is activated. If the device is not activated Ignition OFF, disconnect the harness connector at the device. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the device. If the device activates
- Test or replace the KR73 Ignition Main Relay.
Diagnostic D
- Ignition OFF and all vehicle systems OFF, disconnect the KR75 Engine Controls Ignition Relay, ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground. If the test lamp does not illuminate Replace the X50A Fuse Block - Underhood If the test lamp illuminates
- Verify a test lamp illuminates between the B+ circuit terminal 85 and ground. If the test lamp does not illuminate Replace the X50A Fuse Block - Underhood If the test lamp illuminates
- Connect a test lamp between the B+ circuit terminal 85 and the control circuit terminal 86.
- Verify the test lamp turns ON and OFF when switching the ignition ON and OFF. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K20 Engine Control Module. If the test lamp turns ON and OFF
- Verify a test lamp does not illuminate between the ignition circuit terminal 87 and ground. If the test lamp illuminates Repair the short to voltage on the circuit. If the test lamp does not illuminate
- Ignition ON, connect a 40 A fused jumper wire between the B+ circuit terminal 30 and the ignition circuit terminal 87.
- Verify device is activated. If the device is not activated Ignition OFF, disconnect the harness connector at the device. Test for infinite resistance between the ignition circuit terminal 87 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the device. If the device activates
- Test or replace the KR75 Engine Controls Ignition Relay.
Diagnostic E
- Ignition OFF and all vehicle systems OFF, disconnect the KR104A Battery Saver Relay 1 and the KR104B Battery Saver Relay 2. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuits listed below and ground. KR104A Battery Saver Relay 1 - Ground circuit terminal 9 KR104B Battery Saver Relay 2 - Ground circuit terminal 6 If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuits below and ground. KR104A Battery Saver Relay 1 - B+ circuit terminal 14 KR104B Battery Saver Relay 2 - B+ circuit terminal 3 If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the appropriate KR104A Battery Saver Relay 1 or KR104B Battery Saver Relay 2. If the test lamp illuminates
- Connect a test lamp between the control circuits listed below and ground KR104A Battery Saver Relay 1 - Control circuit terminal 10 KR104B Battery Saver Relay 2 - Control circuit terminal 1
- Verify the test lamp turns ON and OFF when enabling and disabling the battery saver mode. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module.
- Connect a test lamp between the control circuits listed below and ground KR104A Battery Saver Relay 1 - Control circuit terminal 8 KR104B Battery Saver Relay 2 - Control circuit terminal 2
- Verify the test lamp turns ON and OFF when enabling and disabling the battery saver mode. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Verify that a test lamp does not illuminate between the ignition circuits below and ground. KR104A Battery Saver Relay 1 - Terminal 22 KR104B Battery Saver Relay 2 - Terminal 5 If the test lamp illuminates Repair the short to voltage on the ignition circuit If the test lamp does not illuminate
- Ignition ON, connect a 40 A fused jumper wire between the circuits listed below. KR104A Battery Saver Relay 1 - B+ circuit Terminal 14 and ignition control circuit terminal 22 KR104B Battery Saver Relay 2 - B+ circuit Terminal 3 and ignition control circuit terminal 5
- Verify device is activated. If the device is not activated Ignition OFF, disconnect the harness connector at the device. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the device. If the device activates
- Test or replace the KR104A Battery Saver Relay 1 or the KR104B Battery Saver Relay 2.
Relay Test
- Ignition OFF, disconnect the appropriate relay.
- Test for 70-150 ohms between terminals (85 or 1) and (86 or 2). If less than 70 or greater than 150 ohms Replace the relay. If between 70-150 ohms
- Test for infinite resistance between the terminals listed below: (30 or 3) and (86 or 2) (30 or 3) and (87 or 5) (30 or 3) and (85 or 1) (85 or 1) and (87 or 5) (86 or 2) and (87 or 5) If less than infinite resistance Replace the relay. If infinite resistance
- Install a 3 A fused jumper wire between relay terminal (85 or 1) and 12 V. Install a jumper wire between relay terminal (86 or 2) and ground.
- Test for less than 5.0 ohms between terminals (30 or 3) and (87 or 5). If 5.0 ohms or greater Replace the relay. If less than 5.0 ohms
- All OK
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for the appropriate control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Relay Switch B+ | 1 | 1 | 1 | |
| Relay Switch Ignition | 1 | 1 | 1, 2 | |
| Relay Coil Control | B1445 02 | 1 | 1 | |
| Relay Coil Ground | 1 | |||
| 1. Retained accessory power malfunction 2. Retained accessory power relay always ON | ||||
The body control module (BCM) controls the retained accessory power relay through the control circuit by applying voltage to the retained accessory power relay coil control circuit. The retained accessory power relay is energized when the ignition switch is in the ACCESSORY or the ON position.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Note. Use schematics to determine which devices are controlled by the KR76 Retained Accessory Power Relay. Use the connector end view to identify the ignition circuit terminal for each of those devices.
- Ignition ON.
- Verify the appropriate devices controlled by the KR76 Retained Accessory Power Relay turn ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool. If the devices do not turn ON and OFF Refer to Circuit/System Testing If the devices turn ON and OFF
- All OK.
- Ignition OFF and all vehicle systems OFF, disconnect the KR76 Retained Accessory Power Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 39 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 28 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, test or replace the KR76 Retained Accessory Power Relay. If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 27 and the ground circuit terminal 39.
- Verify the test lamp turns ON and OFF when commanding the Accessory/Retained Accessory Power Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If the test lamp turns ON and OFF
- Connect the KR76 Retained Accessory Power Relay.
- Disconnect the appropriate X80 Accessory Power Receptacle.
- Ignition OFF.
- Verify that a test lamp does not illuminate between each of the ignition circuits listed below and ground. X80G Accessory Power Receptacle - Instrument Panel - Ignition circuit terminal 1 X80H Accessory Power Receptacle - Center Console - Ignition circuit terminal 1 If the test lamp illuminates Repair the short to voltage on the ignition circuit. If the test lamp does not illuminate
- Ignition ON.
- Verify that a test lamp illuminates between each of the ignition circuits listed below and ground. X80G Accessory Power Receptacle - Instrument Panel - Ignition circuit terminal 1 X80H Accessory Power Receptacle - Center Console - Ignition circuit terminal 1 If the test lamp does not illuminate and the circuit fuse is good Ignition OFF remove the test lamp. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, test or replace the KR76 Retained Accessory Power Receptacle. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF remove the test lamp. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If resistance, test or replace the appropriate X80 Accessory Power Receptacle. If the test lamp illuminates
- Test or replace the appropriate X80 Accessory Power Receptacle.
Relay Test
- Ignition OFF, disconnect the appropriate relay.
- Test for 70-150 ohms between terminals (85 or 1) and (86 or 2). If less than 70 or greater than 150 ohms Replace the relay. If between 70-150 ohms
- Test for infinite resistance between the terminals listed below: (30 or 3) and (86 or 2) (30 or 3) and (87 or 5) (30 or 3) and (85 or 1) (85 or 1) and (87 or 5) (86 or 2) and (87 or 5) If less than infinite resistance Replace the relay. If infinite resistance
- Install a 3 A fused jumper wire between relay terminal (85 or 1) and 12 V. Install a jumper wire between relay terminal (86 or 2) and ground.
- Test for less than 5.0 ohms between terminals (30 or 3) and (87 or 5). If 5.0 ohms or greater Replace the relay. If less than 5.0 ohms
- All OK
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Accessory Power Receptacle Replacement»(/cadillac/ats/i-2012-2014/remont/body-electrical/#power-outlets__accessory-power-receptacle-replacement)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for the body control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Signal - Terminal 3 | B097B 02* | B097B 05* | B097B 05* | |
| Signal - Terminal 6 | 2 | B097B 05* | 2 | |
| Low Reference | B097B 05* | |||
| Ground | 1 | |||
| * DTC set in keyless entry control module 1. Ignition mode switch indicator always Off 2. Power mode mismatch | ||||
The ignition mode switch has two LED's that indicate the vehicle power mode. When the vehicle is in the off mode, both LED's will be off. Pressing the ignition mode switch button once (without the brake pedal applied), the vehicle enters the accessory mode and the amber LED (ACCESSORY) will illuminate. The accessory mode has a 5 min timeout to reduce battery drain. Pressing the ignition mode switch button a second time (without the brake pedal applied), the vehicle enters the run/start mode (without the engine running) and the green LED (Run/Start) will illuminate. Pressing and holding the push button start switch for at least 5 s will place the vehicle in run/start mode (without the vehicle running) and the green LED (Run/Start) will illuminate. With the ignition off (with the brake pedal applied), pressing the ignition mode switch button once, the vehicle will enter run/start mode and the green LED (run/start) will illuminate. This will start the engine. Both LED's have the voltage supplied from the body control module (BCM). The ignition mode switch sends the ignition mode switch status to the keyless entry control module and to the BCM. The keyless entry control module sends a redundant signal to the BCM with the ignition mode switch status.
The ignition mode switch contains two individual switches that provides redundant switch inputs to both the BCM and the keyless entry control module. The BCM supplies the ignition mode switch a constant B+ signal. The BCM monitors this signal to determine if the switch is released or pressed. When the ignition mode switch is not pressed, voltage on the signal circuit is pulled down through two resistors in the switch. When the ignition mode switch is pressed, voltage on the signal circuit is pulled down through only one resistor, changing the voltage seen at the BCM and indicating that the ignition mode switch is pressed.
The keyless entry control module monitors voltage on the switch is the same manner as the BCM, but monitors the second switch located in the ignition mode switch.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Verify DTC B097B 08 or B097B 61 is not set. If either DTC is set Test or replace the S38 Ignition Mode Switch. If the DTCs are not set
- Verify the green LED illuminates when the S38 Ignition Mode Switch is pressed and held for at least 5 s with the brake pedal released. If the green LED does not illuminate Refer to Circuit/System Testing. If the green LED illuminates
- All OK.
- Ignition OFF and all systems OFF, disconnect the harness connector at the S38 Ignition Mode Switch. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 4 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Test for less than 10 ohms between the low reference circuit terminal 7 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K84 Keyless Entry Control Module. If less than 10 ohms
- Connect the S38 Ignition Mode Switch, ignition ON.
- Disconnect the S38 Ignition Mode Switch.
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is greater than 11 V. If 11 V or less Ignition OFF, disconnect the harness connector at the K9 Body Control Module. Test for infinite resistance between the signal circuit terminal 6 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K9 Body Control Module. If greater than 11 V
- Install a 3 A fused jumper wire between the signal circuit terminal 6 and ground.
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is less than 1 V. If 1 V or greater Ignition OFF, disconnect the harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for less than 2 ohms in signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If less than 1 V
- Connect the harness connector at the S38 Ignition Mode Switch.
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is 8-10 V, with the S38 Ignition Mode Switch released. If not between 8-10 V Test or replace the S38 Ignition Mode Switch. If between 8-10 V
- Verify the scan tool Body Control Module Push Button Ignition Switch Voltage parameter is 4-7 V, with the S38 Ignition Mode Switch pressed. If not between 4-7 V Test or replace the S38 Ignition Mode Switch. If between 4-7 V
- Disconnect the X1 harness connector at the K84 Keyless Entry Control Module.
- Test for infinite resistance between the signal circuit terminal 11 and ground. If less than infinite resistance Repair the short to ground on the circuit. If infinite resistance
- Ignition ON.
- Test for less than 1 V between the signal circuit terminal 11 and ground. If 1 V or greater Repair the short to voltage on the circuit. If less than 1 V
- Test for 4.5-5.5 k ohms between the signal circuit terminal 11 and the low reference circuit terminal 12, with the S38 Ignition Mode Switch released. If not between 4.5-5.5 k ohms Ignition OFF. Test the signal circuit for an open/high resistance. If open/high resistance, repair the open/high resistance in the circuit. If not an open/high resistance, test or replace the S38 Ignition Mode Switch. If between 4.5-5.5 k ohms
- Test for 1-1.5 k ohms between the signal circuit terminal 11 and the low reference circuit terminal 12, with the S38 Ignition Mode Switch pressed. If not between 1-1.5 k ohms Test or replace the S38 Ignition Mode Switch. If between 1-1.5 k ohms
- Replace the K84 Keyless Entry Control Module.
- Ignition OFF, disconnect the harness connector at the S38 Ignition Mode Switch.
- With the S38 Ignition Mode Switch released, test for 4.5-5.5 k ohms between the terminals listed below: Signal terminal 6 and ground terminal 4 Signal terminal 3 and low reference terminal 7 If not between 4.5-5.5 k ohms Replace the S38 Ignition Mode Switch. If between 4.5-5.5 k ohms
- With the S38 Ignition Mode Switch pressed, test for 1-1.5 k ohms between the terminals listed below: Signal terminal 6 and ground terminal 4 Signal terminal 3 and low reference terminal 7 If not between 1-1.5 k ohms Replace the S38 Ignition Mode Switch. If between 1-1.5 k ohms
- All OK.
Perform the Diagnostic Repair Verification after completing the repair.
- «Ignition and Start Switch Replacement»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for body control module or keyless entry control module replacement, programming and setup.
Basic Knowledge Required
Without a basic knowledge of electricity, it will be difficult to use the diagnostic procedures contained in the service manual. You should understand the basic theory of electricity, and know the meaning of voltage (V), current (A), and resistance (ohms). You should also be able to read and understand a wiring diagram, as well as understand what happens in a circuit with an open or a shorted wire.
Checking Aftermarket Accessories
| WARNING | Refer to SIR Warning . |
| CAUTION | The OBD II symbol is used on the circuit diagrams in order to alert the technician that the circuit is essential for proper OBD II emission control circuit operation. Any circuit which fails and causes the malfunction indicator lamp (MIL) to turn ON, or causes emissions-related component damage, is identified as an OBD II circuit. |
Do not connect aftermarket accessories into the following circuits
- SIR circuits, all such circuits are indicated on circuit diagrams with the SIR symbol.
- OBD II circuits, all such circuits are indicated on circuit diagrams with the OBD II symbol.
Always check for aftermarket accessories (non-OEM) as the first step in diagnosing electrical problems. If the vehicle is so equipped, disconnect the system to verify that these add-on accessories are not the cause of the problems.
Possible causes of vehicle problems related to aftermarket accessories include
- Power feeds connected to points other than the battery
- Antenna location
- Transceiver wiring located too close to vehicle electronic modules or wiring
- Poor shielding or poor connectors on antenna feed line
- Check for recent service bulletins detailing installation guidelines for aftermarket accessories.
Circuit Testing
The Circuit Testing section contains the following diagnostic testing information. Using this information along with the diagnostic procedures will identify the cause of the electrical malfunction.
- «Using Connector Test Adapters»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__using-connector-test-adapters)
- «Probing Electrical Connectors»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__probing-electrical-connectors)
- «Troubleshooting with a Digital Multimeter»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__troubleshooting-with-a-digital-multimeter)
- «Troubleshooting with a Test Lamp»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__troubleshooting-with-a-test-lamp)
- «Using Fused Jumper Wires»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__using-fused-jumper-wires)
- «Measuring Voltage»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__measuring-voltage)
- «Measuring Voltage Drop»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__measuring-voltage-drop)
- «Measuring Frequency»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__measuring-frequency)
- «Testing Ground and Low Reference Circuits»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-ground-and-low-reference-circuits)
- «Testing for Continuity»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-continuity)
- «Testing for Short to Ground»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-short-to-ground)
- «Testing for a Short to Voltage»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-a-short-to-voltage)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Inducing Intermittent Fault Conditions»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__inducing-intermittent-fault-conditions)
- «Testing for Electrical Intermittents»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-electrical-intermittents)
- «Scan Tool Snapshot Procedure (GDS)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- «Circuit Protection - Fuses»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-protection-fuses)
- «Circuit Protection - Circuit Breakers»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-protection-circuit-breakers)
- «Circuit Protection - Fusible Links»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-protection-fusible-links)
Using Connector Test Adapters
Special Tools
- EL-35616 Terminal Test Probe Kit
- EL-38125-550 Terminal Release Tool Kit
For equivalent regional tools, refer to Special Tools .
| CAUTION | Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the EL-35616 GM Approved Terminal Test Probe Kit in order to front probe terminals. Do not use paper clips or other substitutes to probe terminals. When using the EL-35616 GM Approved Terminal Test Probe Kit, ensure the terminal test adapter choice is the correct size for the connector terminal. Do not visually choose the terminal test adapter because some connector terminal cavities may appear larger than the actual terminal in the cavity. Using a larger terminal test adapter will damage the terminal. Refer to the EL-35616 GM Approved Terminal Test Probe Kit label on the inside of the EL-35616 GM Approved Terminal Test Probe Kit for the correct adapter along with the connector end view. |
Probing Electrical Connectors
Special Tools
EL-35616 Terminal Test Probe Kit
For equivalent regional tools, refer to Special Tools .
Note. Always be sure to reinstall the connector position assurance (CPA) and terminal position assurance (TPA) when reconnecting connectors or replacing terminals.
Front probe
Disconnect the connector and probe the terminals from the mating side (front) of the connector.
| CAUTION | Refer to Test Probe Caution . |
Note. When probing female 0.64 terminals, it is important to use the correct adapter. There have been some revisions to the test adapter for 0.64 terminals. The proper adapter for 0.64 terminals is the J-35616-64B which has a gold terminal and a black wire between the base and tip. Failure to use the proper test adapter may result in damage to the terminal being tested and improper diagnosis.
Note. The proper adapter for probing the terminals for fuses, relays, or diodes in an electrical center is J-35616-35. Using any other tool or adapter may damage the terminal being tested.
Refer to the following table as a guide in selecting the correct test adapter for front probing connectors
| Test Adapter | Description |
|---|---|
| J-35616-2A | 150 Male Probe Adapter (gray) |
| J-35616-3 | 150 Female Probe Adapter (gray) |
| J-35616-4A | 280 Male Probe Adapter (purple) |
| J-35616-5 | 280 Female Probe Adapter (purple) |
| J-35616-6 | 100W Male (round) Probe Adapter (brown) |
| J-35616-7 | 100W Female (round) Probe Adapter (brown) |
| J-35616-8 | Weather Pack Male Probe Adapter (orange) |
| J-35616-9 | Weather Pack Female Probe Adapter (orange) |
| J-35616-10 | 100W Male (round) Probe Adapter (green) |
| J-35616-11 | 100W Female (round) Probe Adapter (green) |
| J-35616-12 | 130 Male Probe Adapter (blue) |
| J-35616-13 | 130 Female Probe Adapter (blue) |
| J-35616-14 | 150 Male Probe Adapter (green) |
| J-35616-16 | 100 Male Probe Adapter (lt green) |
| J-35616-17 | 100 Female Probe Adapter (lt green) |
| J-35616-18 | 220 Male Probe Adapter (black) |
| J-35616-19 | 220 Female Probe Adapter (black) |
| J-35616-21 | 950 Female Probe Adapter (red) |
| J-35616-22 | 950 Male Probe Adapter (red) |
| J-35616-31 | 500 Male Probe Adapter (orange) |
| J-35616-32 | 500 Female Probe Adapter (orange) |
| J-35616-33 | 160/180 Male Probe Adapter (yellow) |
| J-35616-34 | 160/180 Female Probe Adapter (yellow) |
| J-35616-35 | 280 Male Probe Adapter (violet) |
| J-35616-40 | 480 Male Probe Adapter (dk blue) |
| J-35616-41 | 480 Female Probe Adapter (dk blue) |
| J-35616-42 | 630 Male Probe Adapter (red) |
| J-35616-43 | 630 Female Probe Adapter (red) |
| J-35616-44 | 800 Male Probe Adapter (yellow) |
| J-35616-45 | 800 Female Probe Adapter (yellow) |
| J-35616-54 | 280 Male (round) Probe Adapter (tan) |
| J-35616-55 | 280 Female (round) Probe Adapter (tan) |
| J-35616-64B | 0.64 Male Probe Adapter (lt blue) |
| J-35616-65B | 0.64 Female Probe Adapter (lt blue) |
| J-35616-66 | 150 Male (round) Probe Adapter (yellow) |
| J-35616-67 | 150 Female (round) Probe Adapter (yellow) |
Backprobe
Note. Backprobe connector terminals only when specifically required in diagnostic procedures. Do not backprobe a sealed (Weather Pack®) connector, less than a 280 series Metri-Pack connector, a Micro-Pack connector, or a flat wire connector. Backprobing can be a source of damage to connector terminals. Use care in order to avoid deforming the terminal, either by forcing the test probe too far into the cavity or by using too large of a test probe. After backprobing any connector, inspect for terminal damage. If terminal damage is suspected, test for proper terminal contact.
Do not disconnect the connector and probe the terminals from the harness side (back) of the connector.
Troubleshooting with a Digital Multimeter
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
Digital Multimeter (DMM) Basic Requirements
Service information is validated using digital multimeters that meet or exceed the following requirements. Using a multimeter that does not meet these basic requirements may give inaccurate readings which could lead to an incorrect diagnosis.
Display and Settings
- Four digits displayed
- Voltage, current, resistance, frequency, diode test settings, and min-max function
- Display positive and negative values
Voltage
- Have at least 10 Mohms input impedance
- Test a DC voltage range of 0.1-1000 V.
- Test an AC voltage range of 0.1-1000 V.
Current
- Test a DC current range of 0.1 μA-10 A.
- Test an AC current range of 0.1 μA-10 A.
Resistance
Test a resistance range of 0.1 ohms-40 Mohms and displays infinite for a value greater than 40 Mohms (O.L. (Over-load))
Frequency
Test for a frequency range of 0.5 Hz-199 k Hz
Diode Test
- Apply at least 1 mA when performing the diode bias test
- Display the break over voltage drop (0-3 V) of a forward biased diode
- Display infinite (O.L. (Over-load)) when a diode is reverse biased
Min-Max Readings
- Can update at a 25 ms sample rate
- Saves and displays minimum and maximum values
Note. Circuits which include any solid state control modules, such as the engine control module (ECM), should only be tested with a 10 Mohms or higher impedance digital multimeter such as the EL-39200.
The DMM instruction manual is a good source of information and should be read thoroughly upon receipt of the DMM as well as kept on hand for future reference.
A DMM should be used instead of a test lamp in order to test for voltage in high impedance circuits. While a test lamp shows whether voltage is present if the impedance is low enough, a DMM indicates how much voltage is present. In other words, if there is not enough current, the test lamp will not illuminate even though voltage is present.
The ohmmeter function on a DMM shows how much resistance exists between 2 points along a circuit. Low resistance in a circuit means good continuity.
Note. Disconnect the power feed from the suspect circuit when measuring resistance with a DMM. This prevents incorrect readings. DMMs apply such a small voltage to measure resistance that the presence of voltages can upset a resistance reading.
Diodes and solid state components in a circuit can cause a DMM to display a false reading. To find out if a component is affecting a measurement take a reading once, then reverse the leads and take a second reading. If the readings differ the solid state component is affecting the measurement.
Following are examples of the various methods of connecting the DMM to the circuit to be tested
- Probe both ends of the connector and either hold the leads in place while manipulating the connector or tape the leads to the harness for continuous monitoring while you perform other operations or test driving. Refer to «Probing Electrical Connectors»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__probing-electrical-connectors) .
- Disconnect the harness at both ends of the suspected circuit where it connects either to a component or to other harnesses.
- If the system that is being diagnosed has a specified pinout or breakout box, it may be used in order to simplify connecting the DMM to the circuit or for testing multiple circuits quickly.
Troubleshooting with a Test Lamp
Special Tools
EL-35616-200 Test Light - Probe Kit
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
A test lamp can simply and quickly test a low impedance circuit for voltage. A Digital Multimeter (DMM) should be used instead of a test lamp in order to test for voltage in high impedance circuits. While a test lamp shows whether voltage is present if the impedance is low enough, a DMM indicates how much voltage is present. In other words, if there is not enough current, the test lamp will not illuminate even though voltage is present.
The EL-35616-200 kit is Micro-Pack compatible and comprised of a 12 V light bulb with an attached pair of leads.
To properly operate this tool use the following procedures.
When testing for voltage
- Attach one lead to ground.
- Touch the other lead to various points along the circuit where voltage should be present.
- When the bulb illuminates, there is voltage at the point being tested.
When testing for ground
- Attach one lead to battery positive voltage.
- Touch the other lead to various points along the circuit where ground should be present.
- When the bulb illuminates, there is ground at the point being tested.
Using Fused Jumper Wires
Special Tools
EL 35616-20F Fused Jumper Wire
For equivalent regional tools, refer to Special Tools .
Note. A fused jumper may not protect solid state components from being damaged.
Scheme 22
The EL 35616-20F Fused Jumper Wire includes banana jack connectors that provide adaptation to most connectors without damage. This fused jumper wire is supplied with a 20 A fuse which may not be suitable for some circuits. Do not use a fuse with a higher rating than the fuse that protects the circuit being tested.
Measuring Voltage
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
The following procedure measures the voltage at a selected point in a circuit.
- Disconnect the electrical harness connector for the circuit being tested, if necessary.
- Enable the circuit and/or system being tested. Use the following methods: Turn ON the ignition, with the engine OFF. Turn ON the engine. Turn ON the circuit and/or system with a scan tool in Output Controls. Turn ON the switch for the circuit and/or system being tested.
- Select the V (AC) or V (DC) position on the Digital Multimeter (DMM).
- Connect the positive lead of the DMM to the point of the circuit to be tested.
- Connect the negative lead of the DMM to a good ground.
- The DMM displays the voltage measured at that point.
Measuring Voltage Drop
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
The following procedure determines the difference in voltage potential between 2 points.
Scheme 23
- Set the Digital Multimeter (DMM) to the V (DC) position.
- Connect the positive lead of the DMM to one point of the circuit to be tested.
- Connect the negative lead of the DMM to the other point of the circuit.
- Operate the circuit.
- The DMM displays the difference in voltage between the 2 points.
Measuring Frequency
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
The following procedure determines the frequency of a signal.
Note. Connecting the Digital Multimeter (DMM) to the circuit before pressing the Hz button will allow the DMM to autorange to an appropriate range.
- Apply power to the circuit.
- Set the DMM to the V (AC) position.
- Connect the positive lead of the DMM to the circuit to be tested.
- Connect the negative lead of the DMM to a good ground.
- Set to Hz on the DMM.
- The DMM will display the frequency measured.
Testing Ground and Low Reference Circuits
Because a test lamp can light with up to 200 ohms in a ground or low reference circuit they are not recommended to be used for this type of test. A low impedance test lamp can light and indicate the circuit is good when there is as much as 20-30 ohms present, while a high impedance test lamp can light with up to 200 ohms present in the circuit. This is why the Digital Multi-Meter (DMM) is used when validating a ground or low reference circuit continuity.
When using the DMM there are many vehicle conditions that can affect the ground and low reference continuity testing. If these conditions are not met, a ground or low reference circuit test can fail on a good circuit. This may cause longer diagnosis time and incorrect component replacement.
Any current flow through a ground or low reference circuit, while being tested, will skew the DMM continuity reading, or display a reading higher than when there is no current flowing. Performing a ground or low reference circuit continuity test, in reference to the vehicles battery negative terminal, will have the highest risk of failing a good ground or low reference circuit test than any other ground reference point. The best ground test points would be a control module housing (if the control modules housing is metal and grounded), under dash metal frame work, engine block, or body ground studs (other than where the negative battery cable is attached).
A typical DMM ground or low reference circuit continuity reading can be as high as 100 ohms with the ignition ON, and drop to 15-25 ohms after the ignition is turned OFF. The reading will drop below 10 ohms after 30-40 seconds, then below 5 ohms after 60 seconds. Once the vehicle completely goes to sleep (generally 3-10 minutes) the reading will drop below 0.3 ohms.
The following list of conditions may need to be met to ensure a valid continuity reading on a ground or low reference circuit
- Ignition OFF
- Key out of the ignition switch (when not equipped with keyless entry and remote start)
- Retained Accessory Power (RAP) OFF (open and close the driver door after ignition OFF)
- Battery charger set at a 2 A or less charge rate
- Scan tool not communicating with any vehicle control module (in some cases it may need to be disconnected from the DLC)
- All entry doors closed
- Headlamps OFF (auto headlamps disabled)
- Any delay lighting OFF
- HVAC after blow OFF
- Any accessory that can work when the ignition is OFF
- Wait up to 60 seconds (after all other listed conditions are met)
Activating the DOOR LOCK function with a key fob can greatly reduce the time to achieve a valid ground or low reference continuity test result.
Testing for Continuity
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
The following procedures verify good continuity in a circuit.
With a Digital Multimeter (DMM)
- Set the DMM to the ohms position.
- Disconnect the power feed (i.e. fuse, control module) from the suspect circuit.
- Disconnect the load.
- Select the MIN MAX function on the DMM.
- Connect one lead of the DMM to one end of the circuit to be tested.
- Connect the other lead of the DMM to the other end of the circuit.
- If the DMM displays low or no resistance, the circuit has good continuity.
With a Test Lamp
Note. Only use the test lamp procedure on low impedance power and ground circuits.
- Remove the power feed (i.e. fuse, control module) from the suspect circuit.
- Disconnect the load.
- Connect one lead of the test lamp to one end of the circuit to be tested.
- Connect the other lead of the test lamp to battery positive voltage.
- Connect the other end of the circuit to ground.
- If the test lamp illuminates (full intensity), then the circuit has good continuity.
Testing for Short to Ground
| CAUTION | Refer to Test Probe Caution . |
The following procedures test for a short to ground in a circuit.
- Remove the power feed (i.e. fuse, control module) from the suspect circuit.
- Disconnect the load.
- Set the rotary dial of the DMM to the ohms position.
- Connect one lead of the DMM to one end of the circuit to be tested.
- Connect the other lead of the DMM to a good ground.
- If the DMM does NOT display infinite resistance (OL), there is a short to ground in the circuit.
- Remove the power feed (i.e. fuse, control module) from the suspect circuit.
- Disconnect the load.
- Connect one lead of the test lamp to battery positive voltage.
- Connect the other lead of the test lamp to one end of the circuit to be tested.
- If the test lamp illuminates, there is a short to ground in the circuit.
Fuse Powering Several Loads
- Review the system schematic and locate the fuse that is open.
- Open the first connector or switch leading from the fuse to each load.
- Connect a DMM across the fuse terminals (be sure that the fuse is powered). When the DMM displays voltage the short is in the wiring leading to the first connector or switch. If the DMM does not display voltage refer to the next step.
- Close each connector or switch until the DMM displays voltage in order to find which circuit is shorted.
Testing for a Short to Voltage
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
| CAUTION | Refer to Test Probe Caution . |
The following procedure tests for a short to voltage in a circuit.
- Remove the power feed (i.e. fuse, control module) from the suspect circuit.
- Disconnect the load.
- Set the Digital Multimeter (DMM) to the V (DC) position.
- Connect the positive lead of the DMM to one end of the circuit to be tested.
- Connect the negative lead of the DMM to a good ground.
- Turn ON the ignition and operate all accessories.
- If the voltage measured is greater than 1 V, there is a short to voltage in the circuit.
Testing for Intermittent Conditions and Poor Connections
Special Tools
EL-35616 Terminal Test Probe Kit
For equivalent regional tools, refer to Special Tools .
When the condition is not currently present, but is indicated in DTC history, the cause may be intermittent. An intermittent may also be the cause when there is a customer complaint, but the symptom cannot be duplicated. Refer to the Symptom Table of the system that is suspect of causing the condition before trying to locate an intermittent condition.
Most intermittent conditions are caused by faulty electrical connections or wiring. Inspect for the following items
- Wiring broken inside the insulation
- Poor connection between the male and female terminal at a connector
- Poor terminal to wire connection - Some conditions which fall under this description are poor crimps, poor solder joints, crimping over the wire insulation rather than the wire itself, and corrosion in the wire to terminal contact area, etc.
- Pierced or damaged insulation can allow moisture to enter the wiring causing corrosion. The conductor can corrode inside the insulation, with little visible evidence. Look for swollen and stiff sections of wire in the suspect circuits.
- Wiring which has been pinched, cut, or its insulation rubbed through may cause an intermittent open or short as the bare area touches other wiring or parts of the vehicle.
- Wiring that comes in contact with hot or exhaust components
- Refer to «Inducing Intermittent Fault Conditions»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__inducing-intermittent-fault-conditions) in order to duplicate the conditions required, in order to verify the customer concern.
- Refer to «Testing for Electrical Intermittents»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-electrical-intermittents) for test procedures to detect intermittent open, high resistance, short to ground, and short to voltage conditions.
- Refer to «Scan Tool Snapshot Procedure (GDS)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) for advanced intermittent diagnosis and Vehicle Data Recorder operation.
Testing for Terminal Fretting
Some intermittent conditions can be caused by wire terminal fretting corrosion. Fretting corrosion is a build-up of insulating, oxidized wear debris that can form when there is a small motion between electrical contacts. The oxidized wear debris can pile up enough at the electrical contact spots that the electrical resistance across the connection increases. Movement between the contacting surfaces as small as 10 to 100 microns can cause fretting. To put this in perspective, a sheet of paper is about 100 microns thick, so fretting motion is small and hard to see. Vibration and thermal expansion/contraction are the main sources that create fretting motion. Since vehicles vibrate and can experience large temperature swings, they are a good source for fretting motion. Tin, copper, nickel, and iron surfaces are all susceptible to fretting corrosion. Fretting corrosion can be difficult to see but it looks like small, dark smudges on the terminals contact surface.
To correct a fretting condition disconnect the suspect connector and add dielectric grease / lubricant (Nyogel 760G or equivalent, meeting GM specification 9986087) to both sides of the connector terminals. Then reconnect the connector and wipe away any excess lubricant. This will correct the additional terminal contact resistance due to the terminal fretting corrosion.
Testing for Proper Terminal Contact
It is important to test terminal contact at the component and any inline connectors before replacing a suspect component. Mating terminals must be inspected to ensure good terminal contact. A poor connection between the male and female terminal at a connector may be the result of contamination or deformation.
Contamination may be caused by the connector halves being improperly connected. A missing or damaged connector seal, damage to the connector itself, or exposing the terminals to moisture and dirt can also cause contamination. Contamination, usually in the underhood or underbody connectors, leads to terminal corrosion, causing an open circuit or intermittently open circuit.
Deformation is caused by probing the mating side of a connector terminal without the proper adapter. Always use the EL-35616 kit when probing connectors. Other causes of terminal deformation are improperly joining the connector halves, or repeatedly separating and joining the connector halves. Deformation, usually to the female terminal contact tang, can result in poor terminal contact causing an open or intermittently open circuit.
Testing for Proper Terminal Contact in Bussed Electrical Centers
It is very important to use the correct test adapter when testing for proper terminal contact of fuses and relays in a bussed electrical center. Use the EL-35616 kit to test for proper terminal contact. Failure to use the EL-35616 kit can result in improper diagnosis of the bussed electrical center.
Follow the procedure below in order to test terminal contact
- Separate the connector halves.
- Visually inspect the connector halves for contamination. Contamination may result in a white or green build-up within the connector body or between terminals. This causes high terminal resistance, intermittent contact, or an open circuit. An underhood or underbody connector that shows signs of contamination should be replaced in its entirety: terminals, seals, and connector body.
- Using an equivalent male terminal/terminated lead, verify that the retention force is significantly different between a known good terminal and the suspect terminal. Replace the female terminal in question.
Flat Wire Connectors
There are no serviceable parts for flat wire connectors on the harness side or the component side.
Follow the procedure below in order to test terminal contact
- Remove the component in question.
- Visually inspect each side of the connector for signs of contamination. Avoid touching either side of the connector as oil from your skin may be a source of contamination as well.
- Visually inspect the terminal bearing surfaces of the flat wire circuits for splits, cracks, or other imperfections that could cause poor terminal contact. Visually inspect the component side connector to ensure that all of the terminals are uniform and free of damage or deformation.
- Insert the appropriate adapter into the flat wire harness connector in order to test the circuit in question.
Control Module/Component Voltage and Grounds
Poor voltage or ground connections can cause widely varying symptoms.
- Test all control module voltage supply circuits. Many vehicles have multiple circuits supplying voltage to a control module. Other components in the system may have separate voltage supply circuits that may also need to be tested. Inspect connections at the module/component connectors, fuses, and any intermediate connections between the voltage source and the module/component. A test lamp or a DMM may indicate that voltage is present, but neither tests the ability of the circuit to carry sufficient current. Operate the component to test the ability of the circuit to carry sufficient current. Refer to «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing) , and «Power Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams) .
- Test all control module ground and system ground circuits. The control module may have multiple ground circuits. Other components in the system may have separate grounds that may also need to be tested. Inspect grounds for clean and tight connections at the grounding point. Inspect the connections at the component and in splice packs, where applicable. Operate the component to test the ability of the circuit to carry sufficient current. Refer to «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing) , and «Ground Distribution Schematics»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-wiring-schematics-and-wiring-harness-routing-diagrams) .
Temperature Sensitivity
- An intermittent condition may occur when a component/connection reaches normal operating temperature. The condition may occur only when the component/connection is cold, or only when the component/connection is hot.
- Freeze Frame, Failure Records, Snapshot, or Vehicle Data Recorder data may help with this type of intermittent condition, where applicable.
- If the intermittent is related to heat, review the data for a relationship with the following: High ambient temperatures Underhood/engine generated heat Circuit generated heat due to a poor connection, or high electrical load Higher than normal load conditions, towing, etc.
- If the intermittent is related to cold, review the data for the following: Low ambient temperatures - In extremely low temperatures, ice may form in a connection or component. Inspect for water intrusion. The condition only occurs on a cold start. The condition goes away when the vehicle warms up.
- Information from the customer may help to determine if the trouble follows a pattern that is temperature related.
- If temperature is suspected of causing an intermittent fault condition, attempt to duplicate the condition. Refer to «Inducing Intermittent Fault Conditions»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__inducing-intermittent-fault-conditions) in order to duplicate the conditions required.
Electromagnetic Interference and Electrical Noise
Some electrical components/circuits are sensitive to electromagnetic interference or other types of electrical noise. Inspect for the following conditions
- A mis-routed harness that is too close to high voltage/high current devices such as secondary ignition components, motors, generator etc. - These components may induce electrical noise on a circuit that could interfere with normal circuit operation.
- Electrical system interference caused by a malfunctioning relay, or a control module driven solenoid or switch - These conditions can cause a sharp electrical surge. Normally, the condition will occur when the malfunctioning component is operating.
- Installation of non-factory or aftermarket add on accessories such as lights, 2-way radios, amplifiers, electric motors, remote starters, alarm systems, cell phones, etc. - These accessories may create interference in other circuits while operating and the interference would disappear when the accessory is not operating. Refer to «Checking Aftermarket Accessories»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__checking-aftermarket-accessories) .
- Test for an open diode across the A/C compressor clutch and for other open diodes. Some relays may contain a clamping diode.
- The generator may be allowing AC noise into the electrical system.
Incorrect Control Module
- There are only a few situations where reprogramming a control module is appropriate: A new service control module is installed. A control module from another vehicle is installed. Revised software/calibration files have been released for this vehicle.
- Verify that the control module contains the correct software/calibration. If incorrect programming is found, reprogram the control module with the most current software/calibration. Refer to «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for replacement, setup, and programming.
Inducing Intermittent Fault Conditions
Special Tools
J-25070 Heat Gun
For equivalent regional tools, refer to Special Tools .
Many intermittent open or shorted circuits are affected by harness/connector movement that is caused by vibration, engine torque, bumps/rough pavement, etc. In order to duplicate the customer's concern, it may be necessary to manipulate the wiring harness if the malfunction appears to be vibration related. Manipulation of a circuit can consist of a wide variety of actions, including
- Wiggling the harness
- Disconnecting a connector and reconnecting
- Stressing the mechanical connection of a connector
- Pulling on the harness or wire in order to identify a separation/break inside the insulation
- Relocating a harness or wires
All these actions should be performed with some goal in mind. For instance, with a scan tool connected, wiggling the wires may uncover a faulty input to the control module. The snapshot option would be appropriate here. Refer to Scan Tool Snapshot Procedure (GDS) . Another option is, with the component commanded ON and OFF by the scan tool, to move related connectors and wiring and observe the component operation. With the engine running, move related connectors and wiring while monitoring engine operation. If harness or connector movement affects the data displayed, component/system operation, or engine operation, inspect and repair the harness/connections as necessary.
You may need to load the vehicle in order to duplicate the concern. This may require the use of weights, floor jacks, jackstands, frame machines, etc. In these cases you are attempting to duplicate the concern by manipulating the suspension or frame. This method is useful in finding harnesses that are too short and their connectors pull apart enough to cause a poor connection. A DMM set to the Min/Max mode and connected to the suspect circuit while testing can yield desirable results. Refer to Testing for Electrical Intermittents .
Certainly, using the senses of sight, smell, and hearing while manipulating the circuit can provide good results as well.
There may be instances where circuit manipulation alone will not meet the required criteria for the fault condition to appear. In such cases it may be necessary to expose the suspect circuit to other conditions while manipulating the harness. Such conditions would include high moisture conditions, along with exceptionally high or low temperatures. The following discusses how to expose the circuit to these kinds of conditions.
High Temperature Conditions
If the complaint tends to be heat related, you can simulate the condition using the J-25070 heat gun.
Using the heat gun, you can heat up the suspected area or component. Manipulate the harnesses under high temperature conditions while monitoring the scan tool or DMM to locate the fault condition.
The high temperature condition may be achieved simply by test driving the vehicle at normal operating temperature. If a heat gun is unavailable, consider this option to enhance your diagnosis. This option does not allow for the same control, however.
Low Temperature Conditions
Depending on the nature of the fault condition, placing a fan in front of the vehicle while the vehicle is in the shade can have the desired effect.
If this is unsuccessful, use local cooling treatments such as ice or a venturi type nozzle (one that provides hot or cold air). This type of tool is capable of producing air stream temperatures down to -18°C (0°F) from one end and +71°C (160°F) from the other. This is ideally suited for localized cooling needs. In addition, circuit cooling spray can be used to cool down a component or circuit.
Once the vehicle, component, or harness has been sufficiently cooled, manipulate the harness or components in an effort to duplicate the concern.
Duplicating Failure Conditions
- If none of the previous tests are successful, attempt to duplicate and/or capture the failure conditions.
- Freeze Frame/Failure Records data, where applicable, contains the conditions that were present when the DTC set. Review and record Freeze Frame/Failure Records data. Clear the DTCs using the scan tool. Turn the key to OFF and wait 15 seconds. Operate the vehicle under the same conditions that were noted in Freeze Frame/Failure Records data, as closely as possible. The vehicle must also be operating within the Conditions for Running the DTC. Refer to Conditions for Running the DTC in the supporting text if a DTC is being diagnosed. Monitor DTC Status for the DTC being tested. The scan tool will indicate Ran, when the enabling conditions have been satisfied long enough for the DTC to run. The scan tool will also indicate whether the DTC passed or failed.
- An alternate method is to drive the vehicle with the DMM connected to a suspected circuit. An abnormal reading on the DMM when the concern occurs, may help you locate the concern.
Testing for Electrical Intermittents
Special Tools
EL-39200 Digital Multimeter
For equivalent regional tools, refer to Special Tools .
Perform the following procedures while wiggling the harness from side to side. Continue this at convenient points (about 6 inches apart) while watching the test equipment.
- «Testing for Short to Ground»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-short-to-ground)
- «Testing for Continuity»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-continuity)
- «Testing for a Short to Voltage»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-a-short-to-voltage)
If the fault is not identified, perform the procedure below using the MIN MAX feature on the EL-39200 digital multimeter (DMM). This feature allows you to manipulate the circuit without having to watch the DMM. The DMM will generate an audible tone when a change is detected.
Note. The DMM must be used in order to perform the following procedure since the DMM can monitor current, resistance or voltage while recording the minimum (MIN), and maximum (MAX) values measured.
- Connect the DMM to both sides of a suspected connector (still connected), or from one end of a suspected circuit to the other. Refer to «Troubleshooting with a Digital Multimeter»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__troubleshooting-with-a-digital-multimeter) for information on connecting the DMM to the circuit.
- Set the DMM to the V (AC) or V (DC) position.
- Select the voltage range feature of the DMM in order to select the desired voltage range.
- Select the MIN MAX function of the DMM. The DMM displays the 100 ms RECORD and emits an audible tone (beep).
- Simulate the condition that is potentially causing the intermittent connection, either by wiggling the connections or the wiring, test driving, or performing other operations. Refer to «Inducing Intermittent Fault Conditions»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__inducing-intermittent-fault-conditions) .
- Listen for the audible Min Max Alert which indicates that a new minimum or maximum value has been recorded.
- Press the MIN MAX button until the MAX value is displayed and note the value.
- Press the MIN MAX button until the MIN value is displayed and note the value.
- Determine the difference between the MIN and MAX values. If the variation between the recorded MIN and MAX voltage values is 1 V or greater an intermittent open or high resistance condition exists. Repair the condition as necessary. If the variation between the recorded MIN and MAX voltage values is less than 1 V, an intermittent open or high resistance condition does not exist.
Using Snapshots in Global Diagnostic System (GDS)
Overview
A snapshot is a recording of what a control module on the vehicle was receiving for information while the snapshot is being made. A snapshot may be used to analyze the data during the time a vehicle condition is current. This allows you to concentrate on making the condition occur, rather than trying to view all the data in anticipation of the fault. In GDS 2, snapshots are automatically recorded whenever the user views Module Diagnostics, Vehicle Diagnostics and/or Systems Diagnostics. Module Diagnostics includes DTC Data, Identification Information, Data Display, Control Functions and Configuration/Reset Functions. Vehicle Diagnostics includes Vehicle Wide DTCs. Systems Diagnostics includes Inspection/Maintenance Status and Inspection/Maintenance Information.
Snapshot Replay
The Snapshot Replay function allows reviews of previously recorded vehicle snapshot data. This information can be used in analysis of vehicle problems and detection of trigger error conditions. The graph function can be used to compare parameters to see if a component is functioning properly. Recorded snapshots can be selected for viewing by the following two methods
- From the Home Page, click on Review Stored Data. In the Snapshot Select Page, highlight the vehicle in the upper pane and highlight the desired snapshot in the lower pane, then click the Select Snapshot button.
- The user can view a snapshot without ending a current on-vehicle diagnostic session by clicking the Module button (when active) or Back button until the Session Manager is displayed in the menu. This is used when a user is viewing live data and wants the quickest way to review the data. Click on the Session Manager button. Highlight the desired snapshot in the lower pane and click Select Snapshot
View Selections
The following information can be selected in the tabs at the top of the screen
- Line Graph - Displays information from the snapshot file in graph view. The current value of the parameters is displayed on the screen. Use the buttons on the right side to modify the graph data.
- Diagnostic Data Display - Displays incoming information from the snapshot file. The current value of the parameters is displayed on the screen. Use the buttons on the right side to modify the data.
- DTC Display - This tab will be displayed when a DTC is current or the status has changed. The tab will not be displayed when there are no DTCs.
- Bookmarks - If bookmarks are present, this displays the Type, Description and Time of automatic and manually generated bookmarks.
- System Information - Displays the GDS 2 Software Version and MDI Serial Number used when the snapshot was recorded.
- Selected Vehicle Configuration - Displays vehicle options information.
Snapshot Replay Functions
To review the snapshot there are buttons at the bottom of the window to control the cursor. From left to right the buttons are
- Return to Frame 0 - This button returns the cursor to frame 0.
- Stop - This button pauses or stops the cursor. Click the Play button to resume.
- Play - This button starts the replay of the data.
- Play Speed - This button changes the speed between 1x, 2x, 4x and 8x.
- Back 1 Frame - This button moves the cursor back 1 frame.
- Forward 1 Frame - This button moves the cursor forward 1 frame.
- Previous Bookmark - This button moves the cursor to the previous bookmark.
- Next Bookmark - This button moves the cursor forward 1 bookmark.
Circuit Protection - Fuses
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
Scheme 24
The fuse is the most common method of an automotive wiring circuit protection. Whenever there is an excessive amount of current flowing through a circuit the fusible element will melt and create an open or incomplete circuit. Fuses are a one time protection device and must be replaced each time the circuit is overloaded. To determine if a fuse is open, remove the suspected fuse and examine if the element in the fuse is broken (2). If not broken (1), also check for continuity using a Digital Multimeter (DMM) or a continuity tester. If the element is broken or continuity is suspect, replace the fuse with one of equal current rating.
| Current Rating Amperes | Color |
|---|---|
| Auto Fuses, Mini Fuses | |
| 2 | Gray |
| 3 | Violet |
| 5 | Tan |
| 7.5 | Brown |
| 10 | Red |
| 15 | Blue |
| 20 | Yellow |
| 25 | White or Natural |
| 30 | Green |
| Maxi Fuses | |
| 20 | Yellow |
| 30 | Light Green |
| 40 | Orange or Amber |
| 60 | Blue |
| 50 | Red |
| J-Case Fuses | |
| 20 | Blue |
| 30 | Pink |
| 40 | Green |
| 50 | Red |
| 60 | Yellow |
| Midi Fuses | |
| 80 | Black |
| Mega Fuses | |
| 100 | Black |
| 150 | Black |
| 200 | Black |
Fuse Types
Circuit Protection - Circuit Breakers
A circuit breaker is a protective device that is designed to open the circuit when a current load is in excess of the rated breaker capacity. If there is a short or other type of overload condition in the circuit, the excessive current will open the circuit between the circuit breaker terminals. Two types of circuit breakers are used.
Circuit Protection - Fusible Links
Special Tools
EL-39200 Digital Multimeter (DMM)
For equivalent regional tools, refer to Special Tools .
Note. When repairing a fusible link, fusible links cut longer than 225 mm (approximately 9 in) will not provide sufficient overload protection.
Fusible link is wire designed to melt and break continuity when excessive current is applied. It is often located between or near the battery and starter or electrical center. Use a continuity tester or a Digital Multimeter (DMM) at each end of the wire containing the fusible link in order to determine if it is broken. If broken, it must be replaced with fusible link of the same gauge size.
Wiring Repairs
The Wiring Repairs section contains the following types of wiring repair information. Using these elements together will make wiring repair faster and easier
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Flat Wire Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__flat-wire-repairs)
- «GMLAN and Media Oriented Systems Transport (MOST) Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__gmlan-and-media-oriented-systems-transport)
- «High Temperature Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__high-temperature-wiring-repairs)
- «Heated Oxygen Sensor Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__heated-oxygen-sensor-wiring-repairs)
- «Splicing Copper Wire Using Splice Sleeves»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-copper-wire-using-splice-sleeves)
- «Splicing Twisted or Shielded Cable»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-twisted-or-shielded-cable)
- «Splicing Inline Harness Diodes»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-inline-harness-diodes)
- «SIR/SRS Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__sirsrs-wiring-repairs)
Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive portion of the wire, and the wire is not damaged, determine the length of insulation that needs to be repaired. If the repair is less than 280 mm (11 in), cut the wire within the damaged area. Then slide the appropriate heat shrink tubing (listed below) over the wire, and repair the wire by splicing the wires together. Refer to Splicing Copper Wire Using Splice Sleeves . Once the wire is spliced together slide heat shrink tubing over the damaged area and apply heat to seal the repaired wire.
If the wire is damaged, or the damaged area is larger than 280 mm (11 in), then replace the damaged wire by splicing in a new section of wire. Refer to Splicing Copper Wire Using Splice Sleeves .
| GM Part Number | Diameter | Description | Color | Length | ||
|---|---|---|---|---|---|---|
| Metric | English | Metric | English | |||
| 12355003 | 9.5 mm | 0.375 in | Tubing, Shrink 3/8 | Black | 305 mm | 12 in |
| 12355005 | 12.7 mm | 0.5 in | Tubing, Shrink 1/2 | Black | 305 mm | 12 in |
| 12355011 | 19.1 mm | 0.75 in | Tubing, Shrink 3/4 | Black | 305 mm | 12 in |
| 12355008 | 25.4 mm | 1.0 in | Tubing, Shrink 1.00 | Black | 305 mm | 12 in |
Heat Shrink Tubing Selection
| Metric Wire Sizes (mm 2) | AWG Sizes |
|---|---|
| 0.13 | 26 |
| 0.21 | 24 |
| 0.32 | 22 |
| 0.52 | 20 |
| 0.83 | 18 |
| 1.31 | 16 |
| 2.09 | 14 |
| 3.31 | 12 |
| 5.27 | 10 |
| 8.37 | 8 |
| 13.3 | 6 |
| 21.2 | 4 |
| 33.6 | 2 |
| 53.5 | 1/0 |
Wire Size Conversion
Coaxial Cable Repairs
The GM global coaxial cable repair strategy uses coaxial cables, connectors and jumpers to repair coaxial cables. The intent is to install the new service cable in vehicle, but removal of the old cable is not necessary. There are several repair scenarios
- New cables, jumpers, and connector housing are required.
- Only new cables are required while it is possible to reuse the existing connector housing in vehicle. A jumper may or may not be needed.
- Only new connector housing are required, while it is possible to reuse the existing cable in the vehicle.
- A new cable would need to be installed from source to destination and by-pass the inline connector in some cases when an inline connector is unrepairable (Example: a cracked male end of a 1-way connector).
Coaxial Cable Kits
Four different kits will be available to repair coaxial cables. Components of each kit cannot be ordered separately from the kit.
- Communication Interface Module Antenna Cable Kit (Kit # 13581174) is used to repair Cellular coaxial cables. This kit uses RG58 low loss coaxial cables that are available in four lengths. The coaxial cables can be attached together in various lengths to closely match the length of the faulty/damaged coaxial cable.
- Digital Radio and Vehicle Locator Antenna Coaxial Cable Kit (Kit # 13581173) is used to repair XM and GPS coaxial cables. For vehicles that have a combined GPS and Cellular/OnStar signal on one cable, use Kit # 13581174. This kit uses RG316 low loss coaxial cables that are available in three lengths. The coaxial cables can be attached together in various lengths to closely match the length of the faulty/damaged coaxial cable.
- Digital Radio, Mobile Telephone and Vehicle Locator Antenna Coaxial Cable Kit (Kit # 19119056) is used with OnStar, XM, and GPS cables. This kit consists of jumpers and connectors. The jumpers are used to adapt different types of connectors together (to attach 2-way and 3-way connector onto the long 7, 5, and 3 foot cables). The connectors are used to replace existing connectors. The 1-way and 2-way connectors in the kit are in water-blue color (different than what the vehicle is built with) and are non-keyed (universal fit). The 3-way connectors in the kit are in the same color as in the vehicle.
- Communication Interface Module Antenna Cable Kit (Kit # 22803854) is used for the OnStar module on some vehicles built before the 2011 model year.
| Repair Kit Name | Description | |
|---|---|---|
| Communication Interface Module Antenna Cable Kit (Kit # 13581174) | RG58 coaxial cable with female/female connectors - 7ft/2.1m | |
| RG58 coaxial cable with female/male connectors - 5ft/1.5m | ||
| RG58 coaxial cable with female/male connectors - 3.5ft/1.1m | ||
| RG58 coaxial cable with female/male connectors - 3.5ft/1.1m | ||
| Digital Radio and Vehicle Locator Antenna Coaxial Cable Kit (Kit # 13581173) | RG316 coaxial cable with female/female connectors - 7ft/2.1m | |
| RG316 coaxial cable with female/male connectors - 5ft/1.5m | ||
| RG316 coaxial cable with female/male connectors - 3.5ft/1.1m | ||
| Digital Radio, Mobile Telephone and Vehicle Locator Antenna Coaxial Cable Kit (Kit # 19119056) | 3-way Gen 1 sub-kit | 1-way to 3-way Gen 1 jumper for female connector - Part # 13581154 - 4in/10cm 1-way to 3-way Gen 1 jumper for male connector - Part # 19119052 - 4in/10cm |
| White female connector | ||
| White male connector | ||
| Blue female connector | ||
| Blue male connector | ||
| 3-way Gen 2 sub-kit | 1-way to 3-way Gen 2 jumper for female connector - Part # 13581155 - 4in/10cm 1-way to 3-way Gen 2 jumper for male connector - Part # 19119058 - 4in/10cm | |
| Tan female connector | ||
| Tan male connector | ||
| Gray female connector | ||
| Gray male connector | ||
| 2-way Gen 1 sub-kit | 1-way to 2-way Gen 1 jumper for female connector - Part # 13581156 - 4in/10cm | |
| Water-blue female connector | ||
| 2-way Gen 2 sub-kit (wide) | 1-way to 2-way Gen 2 jumper for female connector - Part # 13581157 - 4in/10cm | |
| 1-way to 2-way Gen 2 jumper for male connector - Part # 13581158 - 4in/10cm | ||
| Water-blue female connector | ||
| Water-blue male connector | ||
| 2-way Gen 2 and 3 sub-kit (narrow) | 1-way to 2-way Gen 2 and 3 jumper for female connector - Part # 13582468 - 4in/10cm | |
| Use the 1-way to 2-way Gen 2 jumper for female connector 19119058 - 4in/10cm from the 2-way Gen 2 sub-kit. | ||
| Water-blue female connector | ||
| Water-blue male connector | ||
| Right-angle jumper with water-blue universal 1-way connector - 4in/10cm | ||
| Communication Interface Module Antenna Cable Kit (Kit # 22803854) | 1-way to mini UHF jumper - 4in/10cm | |
Coaxial Cable Repair Kits
Connector Housing Repair Procedure
The connector housings (available in Digital Radio, Mobile Telephone and Vehicle Locator Antenna Coaxial Cable Kit) are available for 1-way housings, 2-way housings and 3-way housings. Determine the connector housing required
1-way housing
No change to the service coaxial cable is necessary in order to install the new coaxial cable into the vehicle.
2-way housing
A 4-inch jumper is required.
- Determine the appropriate generation (1, 2, or 3) and/or size (12.7mm or 8mm) of the 2-way housing that is in the vehicle.
- Remove the faulty/damaged coaxial cable from the 2-way connector housing by removing the terminal position assurance (TPA) from the connector housing and then slide the cable out of the connector.
- Install the new service coaxial cable into the vehicle. Use the 4-inch jumper for the appropriate 2-way connector housing to connect the new service coaxial cable to the connector housing.
- If the issue is found to be the connector housing and not cable, a new connector housing may be installed while reusing all other components.
3-way housing
A 4-inch jumper is required.
- Determine the appropriate generation (1 or 2) and keyed 3-way connector housing based on the connector housing color.
- Note the locations of each of the cables in 3-way housing, as it is important for new cables be placed in the appropriate terminal location in the new connector. The connector housing colors are not interchangeable.
- Remove the faulty/damaged coaxial cable from the 3-way connector housing by using a pair of side/diagonal cutters to nip and break away the housing.
- Use caution not to damage the conductive ends of the coaxial cables inside the connector housing. Do not bend or force the terminal out or it could be damaged.
- Install the new service coaxial cable into the vehicle. Use the 4-inch jumper for the appropriate color 3-way connector housing to connect the new service coaxial cable to the new 3-way connector housing.
- If the issue is found to be the connector housing and not cable, a new connector housing may be installed while reusing all other components.
Coaxial Cable Repair Procedure
- Identify the faulty/damaged coaxial cable.
- Disconnect the faulty/damaged coaxial cable and leave it in the vehicle.
- Identify the type of coaxial cable to be replaced and match up with the appropriate pieces to repair the damaged coaxial cable. Match up the type of coaxial cable, cable length and connector types. In some cases there may be extra length of cable left over.
- Install the new coaxial cable in the vehicle. Use tie-straps to attach the new service coaxial cable to existing harnesses or brackets. Use felt tape/foam to reduce rattles, as necessary.
- Remove the faulty/damaged connectors, if applicable.
- Install new connectors or jumpers, as needed. Refer to Connector Housing Repair Procedure.
- Verify the repair by operating the system with the engine running.
Flat Wire Repairs
The flat wire within the flex wiring harness is not serviceable. If an open or short exists within the flex wiring harness the complete harness must be replaced.
Folded-Over Wire Repair
Special Tools
EL-38125-10 Splice Sleeve Crimping Tool
For equivalent regional tools, refer to Special Tools .
The GM global wire repair strategy uses connector assemblies (pigtails) and terminated leads to repair wiring harnesses.
To reduce and manage GM Service Parts proliferation, the service pigtails and terminated leads are designed with the largest wire gauge size that can be held by either the terminal or the connector housing.
The folded over wire repair technique, in which the copper wire strands are folded over before being installed into a splice sleeve, allows the service part to be used when repairing a smaller gauge size wire in a vehicle. This technique has passed all GM testing standards.
Scheme 25
The larger harness size wires (1) will be placed in one side of the splice sleeve and match the splice sleeve closely in size. The wires are moved into the splice sleeve until they hit the stop (4) in the splice sleeve. The smaller harness size wires (2) will be placed in the other side of the splice sleeve. The smaller harness size wires will be folded over (3) to match up with the splice sleeve size.
Use the folded over wire repair for
- Splicing wires of 0.35 mm or less (22, 24, 26 gauge sizes)
- Splicing wires of different gauges
Use the Service Information (SI) connector end-views to determine
- Gauge size of wiring harness
- Recommended Repair: Terminated Lead or Pigtail
The following table lists the acceptable variance within the gauge size
| Harness Wire Gauge | Connector Assembly (Pigtail) or Terminated Lead Wire Gauge Size | ||||
|---|---|---|---|---|---|
| Salmon Color Splice Sleeve | Blue Color Splice Sleeve | Yellow Color Splice Sleeve | |||
| Metric | 0.35 mm | 0.5-0.8 mm | 1.0-2.0 mm | 3.0-5.0 mm | |
| Wire Gauge (AWG) | 22 | 20-18 | 16-14 | 12-10 | |
| 0.13 mm | 26 | Fold Over Wire | Fold Over Wire | Fold Over Wire | Not Acceptable |
| 0.22 mm | 24 | Fold Over Wire | Fold Over Wire | Fold Over Wire | Not Acceptable |
| 0.35 mm | 22 | Fold Over Wire | Fold Over Wire | Fold Over Wire | Not Acceptable |
| 0.5 mm | 20 | Not Acceptable | Wire to Wire | Fold Over Wire | Not Acceptable |
| 0.75 mm | Not Acceptable | Wire to Wire | Fold Over Wire | Not Acceptable | |
| 0.8 mm | 18 | Not Acceptable | Wire to Wire | Fold Over Wire | Not Acceptable |
| 1.0 mm | 16 | Not Acceptable | Wire to Wire | Fold Over Wire | Not Acceptable |
| 1.5 mm | Not Acceptable | Not Acceptable | Wire to Wire | Fold Over Wire | |
| 2.0 mm | 14 | Not Acceptable | Not Acceptable | Wire to Wire | Fold Over Wire |
| 2.5 mm | Not Acceptable | Not Acceptable | Wire to Wire | Fold Over Wire | |
| 3.0-5.0 mm | 12-10 | Not Acceptable | Not Acceptable | Not Acceptable | Wire to Wire |
Folded-Over Wire Selection Table
Example
For an IP Harness of 0.22 mm (24 gauge on left side of table) wire size, the SI connector end-view recommends a pigtail with leads of 0.8 mm (18 gauge on the top of the table) with a salmon colored DuraSeal splice sleeve of 0.5-1.0 mm (20-16 gauge).
Follow these steps to use the folded over wire (1) technique on an IP Harness.
Scheme 26
Strip twice the amount of insulation on the smaller (1) wire (IP Harness is the lower wire) than normally required. Normally, the terminated leads have 5 mm of insulation stripped off the wire.
- For wiring repair, refer to «Splicing Copper Wire Using Splice Sleeves»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-copper-wire-using-splice-sleeves) .
- Twist the wires before you fold them over to prevent the wire strands from opening up. Fold over the copper wire strands of the smaller (1) gauge wire so that it is the same length as the non-folded wire.
- Insert the folded over wire (1) into the splice sleeve.
- Use the proper crimp tool to crimp the splice sleeve to the smaller wire (harness side of repair). Complete the crimp as usual (using the heat tool to shrink the tube).
High Temperature Wiring Repairs
Note. All wiring repairs need to be 200 mm from the heat zone. Areas of consideration would be any area located near the exhaust manifolds, catalytic converter, exhaust pipes, and turbocharged engines.
Items Required
- DuraSeal splice sleeves to crimp and seal connections
- High temperature SCT1 shrink tubing to protect the splice sleeves
- Terminated leads or pigtails
- The correct tools to remove the terminals from the connectors
Use high temperature bulk wire rated at 150°C (302°F) continuous temperature of the same or larger gauge size as the original wire when repair damage wire. Also replace any reflective tape that you remove during the repair.
High Temperature Wiring
Wiring that is exposed to high temperatures, 135°C (275°F) or higher, for prolonged periods of time may use materials i.e. wires, connectors, and shielding that has a higher heat rating than typical wiring. When making a repair in a high temperature area observe the following
- Use high temperature bulk wire rated at 150°C (302°F) continuous temperature to replace any damaged wire.
- Replace any heat shielding that is removed.
- Cover any DuraSeal splice sleeves with SCT1 shrink tubing.
- After making a wiring repair, ensure that the location of the wiring is not moved closer to the heat source.
Identifying High Temperature Wiring
Note. High temperature areas would be areas located near exhaust manifolds, catalytic converters, exhaust pipes, and turbocharged engines.
Wiring that is exposed to high temperature, 135°C (275°F) or higher, for prolonged periods of time need special considerations when making wiring repairs. Areas that may be exposed to higher temperatures can be identified by heat resistant materials that are being used in those areas. These materials may include heat reflective tape, moon tape, and high temperature shrink tubing. Also conduit and other protective coverings may be used. Because conduit or similar coverings are used throughout the vehicle regardless of the temperature, it may be necessary for the technician to determine if an area is exposed to excessive heat before making a wiring repair.
Heated Oxygen Sensor Wiring Repairs
| CAUTION | Do not solder repairs under any circumstances as this could result in the air reference being obstructed. |
If the heated oxygen sensor pigtail wiring, connector, or terminal is damaged the entire oxygen sensor assembly must be replaced. Do not attempt to repair the wiring, connector, or terminals. In order for the sensor to function properly it must have a clean air reference. This clean air reference is obtained by way of the oxygen sensor signal and heater wires. Any attempt to repair the wires, connectors or terminals could result in the obstruction of the air reference and degrade oxygen sensor performance.
The following guidelines should be used when servicing the heated oxygen sensor
- Do not apply contact cleaner or other materials to the sensor or vehicle harness connectors. These materials may get into the sensor, causing poor performance. Also, the sensor pigtail and harness wires must not be damaged in such a way that the wires inside are exposed. This could provide a path for foreign materials to enter the sensor and cause performance problems.
- Neither the sensor nor vehicle lead wires should be bent sharply or kinked. Sharp bends, kinks, etc., could block the reference air path through the lead wire.
- Do not remove or defeat the oxygen sensor ground wire (where applicable). Vehicles that utilize the ground wire sensor may rely on this ground as the only ground contact to the sensor. Removal of the ground wire will also cause poor engine performance.
- To prevent damage due to water intrusion, be sure that the peripheral seal remains intact on the vehicle harness connector.
Splicing Copper Wire Using Splice Sleeves
Special Tools
- EL-38125-10 Splice Sleeve Crimping Tool
- J-38125-5A Ultra Torch Special Tool
- J-38125-8 Splice Sleeve Crimping Tool
For equivalent regional tools, refer to Special Tools .
Note. The DuraSeal splice sleeves have the following 2 critical features: A special heat shrink sleeve environmentally seals the splice. The heat shrink sleeve contains a sealing adhesive inside. A cross hatched (knurled) core crimp provides the necessary low resistance contact integrity for these sensitive, low energy circuits.
Use only DuraSeal splice sleeves to form a one-to-one splice on all types of insulation except Tefzel and coaxial. Use DuraSeal splice sleeves where there are special requirements such as moisture sealing. Follow the instructions below in order to splice copper wire using DuraSeal splice sleeves.
| Splice Sleeve Color | Crimp Tool Nest Color | Wire Gauge mm 2 / (AWG) | |
|---|---|---|---|
| 3 Crimp Nests | 4 Crimp Nests | ||
| Salmon (Yellow-Pink) 19168446 | Red (1) or Red/Green (1) | Red (2) | 0.5-0.8/(18-20) |
| Blue 19168447 | Blue (2) | Blue (3) | 1.0-2.0/(14-16) |
| Yellow 19168448 | Yellow (3) | Yellow (4) | 3.0-5.0/(10-12) |
Splice Sleeve Selection
- Open the harness by removing any tape: Use a sewing seam ripper, available from sewing supply stores, in order to cut open the harness in order to avoid wire insulation damage. Use the DuraSeal splice sleeves on all types of insulation except Tefzel and coaxial. Do not use the crimp and DuraSeal splice sleeve to form a splice with more than 2 wires coming together.
- Cut as little wire off the harness as possible. You may need the extra length of wire in order to change the location of a splice. Adjust splice locations so that each splice is at least 40 mm (1.5 in) away from the other splices, harness branches, or connectors.
- Strip the insulation: When adding a length of wire to the existing harness, use the same size wire as the original wire. Perform one of the following items in order to find the correct wire size: Find the wire on the schematic and convert to regional wiring gauge size. If you are unsure of the wire size, begin with the largest opening in the wire stripper and work down until achieving a clean strip of the insulation. Strip approximately 5.0 mm (0.20 in) of insulation from each wire to be spliced. Do not nick or cut any of the strands. Inspect the stripped wire for nicks or cut strands. If the wire is damaged, repeat this procedure after removing the damaged section.
- For high temperature wiring, slide a section of high temperature SCT1 shrink tubing down the length of wire to be spliced. Ensure that the shrink tubing will not interfere with the splice procedure.
- Select the proper DuraSeal splice sleeve according to the wire size. Refer to the above table at the beginning of the repair procedure for the color coding of the DuraSeal splice sleeves and the crimp tool nests.
- The EL-38125-10 splice sleeve crimping tool has four crimp nests. The largest crimp nest (4) is used for crimping 10 and 12 gauge wires. The second largest crimp nest (3) is used for crimping 14 and 16 gauge wires. The third largest crimp nest (2) is used for crimping 18 and 20 gauge wires. The smallest crimp nest (1) is used for crimping 22 to 26 gauge wires. The crimp nests are referenced in the table (farther above) under the crimp tool nest color.
- The J-38125-8 splice sleeve crimping tool has three crimp nests. The largest crimp nest (3) is used for crimping 10 and 12 gauge wires. The second largest crimp nest (2) is used for crimping 14 and 16 gauge wires. The smallest crimp nest (1) is used for crimping 18 to 20 gauge wires. The crimp nests are referenced in the table (farther above) under the crimp tool nest color.
- Use the splice sleeve crimp tool in order to position the DuraSeal splice sleeve in the proper color nest of the splice sleeve crimp tool. For the four crimp nest tool, use the three largest crimp nests to crimp the splice sleeves. For the three crimp nest tool, use all three crimp nests to crimp the splice sleeves. Use the four and three crimp tool diagrams (above) and the table (farther above) to match the splice sleeve with the correct crimp nest. The crimp tool diagram callout numbers match the numbers in the table (under crimp tool nest color).
- Place the DuraSeal splice sleeve in the nest. Ensure that the crimp falls midway between the end of the barrel and the stop. The sleeve has a stop (3) in the middle of the barrel (2) in order to prevent the wire (1) from going further. Close the hand crimper handles slightly in order to firmly hold the DuraSeal splice sleeve in the proper nest.
- Insert the wire into the splice sleeve barrel until the wire hits the barrel stop.
- Tightly close the handles of the crimp tool until the crimper handles open when released. The crimper handles will not open until you apply the proper amount of pressure to the DuraSeal splice sleeve. Repeat steps 4 and 6 for the opposite end of the splice.
- Using the heat torch, apply heat to the crimped area of the barrel.
- Start in the middle and gradually move the heat barrel to the open ends of the tubing: The tubing will shrink completely as the heat is moved along the insulation. A small amount of sealant will come out of the end of the tubing when sufficient shrinkage is achieved.
Use the following procedures to perform high temperature wiring repairs
- Center the high temperature SCT1 shrink tube over the DuraSeal splice sleeve.
- Using the heat torch, apply heat to the high temperature heat shrink tubing.
- Gradually move the heat from the center to the open end of the tubing: The tubing will shrink completely as the heat is moved along the insulation. A small amount of sealant will come out of the end of the tubing when sufficient shrinkage is achieved.
- Replace any reflective tape and clips that may have been removed during the repair.
Splicing Twisted or Shielded Cable
Twisted/shielded cable is used in order to protect wiring from electrical noise. Two-conductor cable of this construction is used between the radio and the Delco-Bose® speaker/amplifier units and other applications where low level, sensitive signals must be carried. Follow the instructions below in order to repair the twisted/shielded cable.
- Remove the outer jacket (1). Use care not to cut into the drain wire of the mylar tape.
- Unwrap the tape. Do not remove the tape. Use the tape in order to rewrap the twisted conductors after the splice is made.
- Prepare the splice. Untwist the conductors and follow the instructions for «Splicing Copper Wire Using Splice Sleeves»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-copper-wire-using-splice-sleeves) . Staggering the splices by 65 mm (2.5 in) is recommended.
- Re-assemble the cable. Rewrap the conductors with the mylar tape. If the mylar tape is damaged, use 3M product AL-36FR to replace the damaged mylar tape. Use caution not to wrap the drain wire in the tape (1). Follow the splicing instructions for copper wire and splice the drain wire. Wrap the drain wire around the conductors and tape with electrical tape to replace the outer insulation.
- Tape over the entire cable. Use a winding motion when you apply the tape.
Splicing Inline Harness Diodes
Many vehicle electrical systems use a diode to isolate circuits and protect the components from voltage spikes. When installing a new diode use the following procedure.
- Open the harness. If the harness is taped, remove the tape. To avoid wiring insulation damage, use a sewing seam ripper (available from sewing supply stores) in order to cut open the harness. If the harness has a black plastic conduit, pull out the diode.
- If the diode is taped to the harness, remove all of the tape.
- Check and record the current flow direction and orientation of diode.
- Remove the inoperative diode from the harness with a suitable soldering tool. NOTE: If the diode is located next to a connector terminal remove the terminal(s) from the connector to prevent damage from the soldering tool.
- Carefully strip away a section of insulation next to the old soldered portion of the wire(s). Do not remove any more than is needed to attach the new diode.
- Check current flow direction of the new diode, being sure to install the diode with correct bias. Reference the appropriate service manual wiring schematic to obtain the correct diode installation position.
- Attach the new diode to the wire(s) using 60/40 rosin core solder. Before soldering attach some heat sinks (aluminum alligator clips) across the diode wire ends to protect the diode from excessive heat. Follow the manufacturer's instruction for the soldering equipment.
- Reinstall terminal(s) into the connector body if previously removed.
- Tape the diode to the harness or connector using electrical tape.
SIR/SRS Wiring Repairs
Note. Refer to SIR Service Precautions .
For European regions - If the SIR/SRS wiring, connector, or terminal is damaged, the affected wiring harness must be replaced. Do not attempt to repair the wiring, connector, or terminals. Any attempt to repair the wires, connectors, or terminals could result in performance problems of the SIR/SRS System. Operations on restraint systems must only be performed by trained and qualified personnel.
Special Tools
EL-38125-10 Splice Sleeve Crimping Tool
For equivalent regional tools, refer to Special Tools .
The Supplemental Inflatable Restraint (SIR) System/Supplemental Restraint System (SRS) requires special wiring repair procedures due to the sensitive nature of the circuitry. Follow the specific procedures and instructions when working with the SIR/SRS, and the wiring components, such as connectors and terminals.
SIR/SRS Connector Repair (Plastic Body and Terminal Metal Pin)
Note. Do not use the terminals in the kit in order to replace damaged SIR/SRS system terminals. Use either an SIR/SRS pigtail or a terminated lead from the SIR Repair Kit Tray.
The terminals in the SIR/SRS system are made with a special plating. This plating provides the necessary contact integrity for the sensitive, low energy circuits.
Pigtail repair packs are available for SIR/SRS connectors with eight or less terminals. Only the connector body is available for connectors with more than eight terminals. Terminated leads can be used to replace damaged terminals when replacing the connector body.
SIR/SRS Component Wire Pigtail Repair
Note. Do not make wire, connector, or terminal repairs on components with wire pigtails.
A wire pigtail is a wire or wires attached directly to the device, not by a connector. If a wiring pigtail is damaged, you must replace the entire component, with pigtail. The inflatable restraint steering wheel module coil is an example of a pigtail component.
SIR/SRS Wire Repair
| CAUTION | Do not install more than 2 DuraSeal splice sleeves per SIR deployment loop. A deployment loop consists of both wires from the K36 Inflatable Restraint Sensing and Diagnostic Module to the deployable component. If more than 2 DuraSeal splice sleeves are required for any SIR deployment loop, the complete circuit of the loop must be replaced. More than 2 DuraSeal splice sleeves per deployment loop may increase the resistance in the circuit causing a DTC to be set. |
Note. Refer to Wiring Repairs in the service information connector end views or the vehicle schematics in order to determine the correct wire size for the circuit you are repairing. You must obtain this information in order to ensure circuit integrity.
If any wire except the pigtail is damaged, repair the wire by splicing in a new section of wire of the same gauge size (0.5 mm, 0.8 mm, 1.0 mm etc.). Use the DuraSeal splice sleeves and EL-38125-10 splice sleeve crimping tool. For wiring repair, refer to Splicing Copper Wire Using Splice Sleeves .
For connector position assurance (CPA), refer to Connector Position Assurance Locks .
For terminal position assurance (TPA), refer to Terminal Position Assurance Locks .
Connector Repairs
Connector Repairs contains a list of all connector repairs. The connector repairs are listed by the connector manufacturer and then by connector type. If the technician cannot identify the manufacturer of the connector, refer to Identifying Connectors below. Knowing the connector manufacturer will assist in finding the correct connector repair from the following list
- «Connector Position Assurance Locks»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-position-assurance-locks)
- «Terminal Position Assurance Locks»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__terminal-position-assurance-locks)
- «AFL/EPC Connectors»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__aflepc-connectors)
- «Bosch Connectors (BSK)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__bosch-connectors-bsk) , «Bosch Connectors (0.64)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__bosch-connectors-064) , «Bosch Connectors (2.8 JPT)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__bosch-connectors-28-jpt) , «Bosch Connectors (ECM)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__bosch-connectors-ecm)
- «Delphi Connectors (Weather Pack)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-weather-pack) , «Delphi Connectors (Pull To Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-pull-to-seat) , «Delphi Connectors (Push To Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-push-to-seat) , «Delphi Connectors (12-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-12-way) , «Delphi Connectors (Micro .64)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-micro-64) , «Delphi Connectors (Steering Gear)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) , «Delphi Connectors (Micro-Pack 100W)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-micro-pack-100w)
- «FCI Connectors (Lever Lock)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__fci-connectors-lever-lock) , «FCI Connectors (SIR)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- «FEP Connectors (Steering Gear)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- «JST Connectors»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__jst-connectors)
- «Kostal Connectors (Glow Plug Control Module)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__kostal-connectors-glow-plug-control-module) , «Kostal Connectors (Transmission)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__kostal-connectors-transmission)
- «Molex Connectors»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__molex-connectors)
- «Sumitomo Connectors»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__sumitomo-connectors)
- «Tyco/AMP Connectors (Sensor)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-sensor) , «Tyco/AMP Connectors (SIR)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-sir) , «Tyco/AMP Connectors (Door Module)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-door-module) , «Tyco/AMP Connectors (102-Way Inline)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-102-way-inline) , «Tyco/AMP Connectors (0.25 Cap)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-025-cap) , «Tyco/AMP Connectors (Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-seat) , «Tyco/AMP Connectors (CM 42-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-cm-42-way) , «Tyco/AMP Connectors (43-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__tycoamp-connectors-43-way)
- «Yazaki Connectors (2-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__yazaki-connectors-2-way) , «Yazaki Connectors (16-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__yazaki-connectors-16-way)
- «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair)
Scheme 27
| Callout | Component Name |
|---|---|
| 1 | Connector Positive Assurance (CPA) |
| 2 | Assist Lever |
| 3 | Wiredress Cover |
| 4 | Seal Strain/Relief |
| 5 | Slide Left Hand |
| 6 | Slide Right Hand |
| 7 | Terminal Positive Assurance (TPA) |
| 8 | Terminal Positive Assurance (TPA) |
| 9 | Connector Seal |
| 10 | Connector Housing |
| 11 | Inner Connector |
Identifying Connectors
Knowing the connector manufacturer is helpful when trying to locating the correct connector repair procedure. There are many different connector designs used on GM vehicles and it is sometimes difficult to identify the connector manufacturer. The information in this document should help with the identification of connector manufactures.
The following connector manufacturers make most of the connectors found in GM vehicles
- AFL/EPC (Alcoa Fujikura Ltd./Engineered Plastics Components)
- Bosch
- Delphi
- FCI (Framatome Connectors International)
- JAE (Japan Aviation Electronics)
- JST (Japan Solderless Terminals)
- Kostal
- Molex
- Sumitomo
- Tyco/AMP
- Yazaki
Identifying the manufacturer of a connector is often difficult. When trying to determine the manufacturer of a connector, look for specific identifying marks that are unique to that connector supplier. Most of these identify marks are hard to find or see. Check the connector carefully and refer to the information below for pictures and descriptions of connector identification markings.
- Most of AFL's connectors have EPC on their connector body. Some of the smaller connectors will not have any markings on them.
- In some cases Bosch will actually be printed on the connector. If Bosch does not appear on the connector, look for the Bosch logo. The Bosch logo is a circle with a blunted arrow inside. This logo can appear anywhere on the connector and is often very small.
- In some cases Delphi will actually be printed on the connector. If Delphi is not printed on the connector, look for PED. In both cases there is no specific orientation for Delphi or PED and they can appear anywhere on the connector.
- FCI connectors may have the FCI logo on their connectors. The logo is the letters FCI with an "A" above it.
- JAE connector have JAE in small letters on their connectors.
- JST connectors have JST in small letters on their connectors, similar to that above. The location of the logo will vary with the connector size and style.
- Kostel has an "LK" with a circle around it. These connector are usually used as a transmissions connection.
- Most Molex connectors will have the Molex logo on the dresscover of the connector. In some cases the connectors may have MX followed by another letter. The third letter indicates where the connector was made. A connector with MXD is a Molex connector made in Detroit. Sumitomo has a unique symbol on their connector and possibly a part number. The symbol is similar to that of a diamond lying on its side, similar to that shown. The logo could appear anywhere but the most common place is at the wire side of the housing.
- Tyco/AMP has many different and unique connector designs. Some may or may not have identifiable marks on them.
- Yazaki has a wedge or arrow shape, similar to that shown.
Connector Position Assurance Locks
The connector position assurance (CPA) is a small plastic insert that fits through the locking tabs of the connector. CPAs are used in various connectors throughout the vehicle. CPAs are also used in all SIR system electrical connectors. The CPA ensures that the connector halves cannot vibrate apart. You must have the CPA in place in order to ensure good contact between the mating terminals of the connector.
Terminal Position Assurance Locks
The terminal position assurance (TPA) insert resembles the plastic combs used in the control module connectors. The TPA keeps the terminal securely seated in the connector body. Do not remove the TPA from the connector body unless you remove a terminal for replacement. If the TPA is removed, be sure to reinstall it before reconnecting the connector.
AFL/EPC Connectors
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
- J-38125-216 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Terminal Removal Procedure
Follow the steps below in order to remove terminals from the connector.
Scheme 28
Scheme 29
Scheme 30
Scheme 31
Scheme 32
- For connectors with a bolt in the dress cover, turn the bolt counterclockwise to remove the connector from the component.
- Locate the connector position assurance (CPA) on the top of the wire dress cover. Slide the CPA forward.
- Slide the lever lock forward while pressing down on the lever lock release tab.
- View showing depressing of the lever lock release tab.
- View of connector in released position.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
- Release the rear lower half of the wiredress cover.
- Release the tabs that are holding the wiredress cover to the connector body.
- Remove the nose piece by inserting a small flat-blade tool into the slots on both ends of the connector body. Gently pry the nose piece out of the connector. J-38125-216 can also be used to remove the nose piece.
- Use the J-38125-12A tool to release the terminals by lifting the terminal retaining tabs on the inside of the connector.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Bosch Connectors (BSK)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-561 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Disconnect the connector from the component.
- Remove the wire dress cover, if necessary.
- Push the wire side of the terminal that is being removed toward the connector and hold it in position.
- Insert the J-38125-561 tool into the 2 cavities on each side of the terminal at the front of the connector and push until you feel the tool disengage the terminal retainers.
- Carefully pull the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Bosch Connectors (0.64)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-560 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Locate the lever lock on the wire dress cover. While pressing the lock, pull the lever over and past the lock until the lever is at the end of its travel.
- Disconnect the connector from the component.
- Pull the rubber boot that covers the wires back to expose the end of the connector dress cover.
- Place the connector locking lever in the center of the connector.
- Locate the 2 dress cover locking tabs that are on the wire end of the connector. Insert a small flat-bladed tool between the cover and connector body and pry up.
- Locate the 2 dress cover locking tabs located on the opposite side of the connector. Insert a small flat-bladed tool between the cover at the connector end and pry up.
- Remove the dress cover.
- Cut the tie wrap on the wire bundle.
- Remove the terminal position assurance (TPA) by inserting a small flat-bladed tool into the small slot in the end of the slider and pushing on the TPA until it comes out of the connector. When the TPA exits the opposite side of the connector, gasp the TPA and pull it completely out of the connector.
- Push the wire side of the terminal that is being removed toward the connector and hold it in position.
- Insert the J-38125-560 into the 2 triangular cavities on each side of the terminal at the front of the connector.
- Carefully pull the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Terminal Insertion Procedure
- Prior to installation the terminal must be aligned so the (1) coding lugs align with the (2) coding grooves on the connector.
- Once the terminal is aligned, slide the terminal into the cavity until the retainer has engaged in the cavity of the connector.
- Slide the TPA in the connector body and seat it using a small flat bladed tool. The TPA is seated when it is flush with the contact housing.
- Secure the wires to the connector body using a tie wrap and replace the dress cover and grommet.
Bosch Connectors (2.8 JPT)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-557 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Pull out the slider on the connector position assurance (CPA) until it is at the end of its travel.
- Disconnect the connector from the component.
- Remove the wire dress cover, if necessary.
- Push the wire side of the terminal that is being removed toward the connector and hold it in position.
- Insert the J-38125-557 into the 2 cavities on each side of the terminal at the front of the connector and push until you feel the tool disengage the terminal retainers.
- Carefully pull the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Bosch Connectors (ECM)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-213 Terminal Release Tool
- J-38125-556 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Scheme 33
Scheme 34
- Locate the assist lever on the top of the connector. Move the assist lever to the forward position.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs at the corners of the connector. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
- The terminal positive assurance (TPA) is located in the front of the connector.
- Use a small flat-blade tool to remove TPA from the connector.
- Use the J-38125-213 or the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
- Reconnect the connector bodies.
Delphi Connectors (Weather Pack)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-10A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
The following is the proper procedure for the repair of Weather Pack® Connectors.
Scheme 35
- Separate the connector halves (1).
- Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
- Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
- Insert the Weather Pack® terminal removal tool J-38125-10A into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
- Gently pull on the wire to remove the terminal through the back of the connector (2). NOTE: Never use force to remove a terminal from a connector.
- Inspect the terminal and connector for damage. Repair as necessary. Refer to «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) .
- Reform the lock tang (2) and reset terminal in connector body.
- Close secondary locks and join connector halves.
- Verify that circuit is complete and working satisfactorily.
- Perform system check.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Delphi Connectors (Push To Seat)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
For equivalent regional tools, refer to Special Tools .
Follow the steps below in order to repair push to seat connectors.
- Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
- Separate the connector halves (1).
- Use the proper pick or removal tool (1) in order to release the terminal.
- Gently pull the cable and the terminal (2) out of the back of the connector.
- Re-form the locking device if you are going to reuse the terminal (1).
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
- In order to reuse a terminal or lead assembly, refer to «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs) .
- Ensure that the cable seal is kept on the terminal side of the splice.
- Insert the lead from the back until it catches.
- Install the TPA, CPA, and/or the secondary locks.
Delphi Connectors (Pull To Seat)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
For equivalent regional tools, refer to Special Tools .
If the terminal is visibly damaged or is suspected of having a faulty connection, the terminal should be replaced.
Scheme 36
Follow the steps below in order to repair pull-to-seat connectors
- Remove the connector position assurance (CPA) device and/or the secondary lock.
- Disconnect the connector from the component or separate the connectors for in-line connectors.
- Remove the terminal position assurance (TPA) device.
- Review the connector end view to determine the proper test probe and release tool.
- Insert the release tool into the front of the connector body.
- Grasp the wire at the back of the connector body and gently push the terminal out the front of the connector body.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
- Align the terminal and pull the wire from the back of the connector in order to seat the terminal.
- If the connector is outside of the passenger compartment, apply dielectric grease to the connector.
- Install the TPA, CPA, and/or the secondary locks.
Delphi Connectors (Micro-Pack 100W)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
There are 2 styles of Micro-Pack 100W connectors. These connectors are very similar but use different terminals and have some minor physical differences also.
Scheme 37
The first connector design of the Micro-Pack 100W (1) has a white connector interface that holds the terminals. The second design of the Micro-Pack 100W (2) has a gray interface to hold the terminals. Also, the first design has terminal cavities that are further apart (3 mm centerline) and offset from the other row of terminal cavities in the connector. The second design has terminals cavities that are closer together (2.54 mm centerline) and aligned vertically. One other way to identify the second design is the thin strip of material that runs along the outside of the cavities.
Scheme 38
Note. There are 2 styles of Micro-Pack 100W terminals which are very similar. Ensure that you have the correct terminal before crimping the new terminal to the wire. The first design connector uses the longer terminal (1) that has a raised area in front of the recess in the terminal. The second design connector uses the shorter terminal without the raised area.
Follow the steps below in order to remove terminals from Micro-Pack 100W connectors. Some Micro-Pack 100W connector disassembly procedures will vary. Use this procedure as a guide.
- Disconnect the connector from the component.
- Locate the nose piece locking tabs that are positioned on the side of the connector nose piece. The connector nose piece acts as a terminal positive assurance (TPA) and may be referred to as such.
- Use a small flat-blade tool to push in one of the locking tabs while gently pulling on the same side of the nose piece.
- Repeat the procedure for the other locking tab and remove the nose piece.
- Remove the wire dress cover. The following is a general procedure for wire dress cover removal. Use this procedure as a guide, some dress cover removal procedures may vary.
- Use fingers to squeeze the 2 locking legs of the cover.
- Apply pressure and gently rock the cover until one locking leg is unseated.
- Continue to apply pressure and rock the cover until the second locking leg is unseated. Repeat procedure for the other side of the dress cover and remove the cover.
- Use J-38125-12A to gently lift the terminal retaining tab while gently pulling the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- If the terminal is severely bent or damaged, it may be possible on some connectors to push the wire out of the front of the connector instead of pulling it through. This will prevent damage to the internal seals of the connector. Once the terminal is pushed out of the connector, cut the wire as close to the terminal as possible and pull the wire through the connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
After the terminal is crimped to the wire perform the following procedure in order to replace Micro-Pack 100 terminals.
- Slide the new terminal into the correct cavity at the back of the connector.
- Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
- To assemble the connector, reverse the Terminal Removal Procedure.
Delphi Connectors (Micro .64)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-21 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Follow the steps below in order to remove terminals from Micro .64 connectors.
- Locate the lever lock on the wire dress cover. While depressing the lock, pull the lever over and past the lock. The lever lock may be located on the top or sides of the wire dress cover. View of a typical Micro 64 connector. Depress the lock and pull the lever over and past the lock. View of the connector when released from the component. View of another type of Micro 64 connector. Depress the locks that are located on both sides of the wire dress cover and pull the lever over and past the locks. View of the connector when released from the component.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs at the front of the connector. Using a small flat-blade tool push down on one of the locking tabs and pull the cover up until the dress cover releases. Repeat this procedure for the other locking tab.
- Once the front 2 locks are unlocked, lift the front of the dress cover and pull it forward.
- Remove the TPA by inserting a small flat-blade tool into the small slot on the TPA and pushing down until the TPA releases. Gently pry the TPA out of the connector.
- Insert the J-38125-21 tool into the round canal between the terminals cavities at the front of the connector.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Delphi Connectors (12-Way)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Follow the steps below in order to remove terminals from the connector.
- Locate the lever lock on the wire dress cover. Remove the connector position assurance (CPA) and slide the lever lock away from the connector body.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs on the dress cover of the connector. Using a small flat-blade tool release all of the locking tabs.
- Release the lower wire dress cover locking tab.
- Release the upper wire dress cover locking tab.
- Once the locks are unlocked, lift the dress cover off.
- Remove the TPA by inserting a small flat-blade tool into the locking tabs on both sides of the TPA . Gently pry the TPA out of the connector.
- Remove the nose piece by inserting a small flat-blade tool into the locking tabs on both sides of the nose piece. Gently pry the nose piece out of the connector.
- Insert the J-38125-12A tool to release the terminals by inserting the tool into the terminal release cavity.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Removal Procedure
- Use a small flat-bladed tool to release the locking tab on the connector.
- Push down the locking tab to release the connector. The small flat-bladed tool may need to be pushed down and angled back slightly to depress the locking tab. Pull on the connector body while releasing the locking tab to disconnect the connector.
FCI Connectors (Lever Lock)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-556 Terminal Release Tool
- J-38125-560 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Follow the steps below in order to remove terminals from the connector.
Scheme 39
- Slide the lever lock forward while pressing down on the lever lock release tab.
- The release tab is located on the top of the wiredress cover.
- View of connector in released position.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
- Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover.
- For the larger terminals insert the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Note. The orange or yellow connector position assurance (CPA) must be released first to disconnect or to connect the connector.
- Lift the orange or yellow CPA vertically (avoid lifting on an angle to the connector) approximately 4 mm to release the connector. Use a small flat-bladed tool to help release the CPA. The CPA may also be released manually without any tools.
- Grab the connector on both sides and lift vertically to disconnect the connector.
Installation Procedure
- The CPA should be approximately 4 mm above the yellow cover before installing the connector. If not, use a small flat-bladed tool to help release the CPA. The CPA may also be released manually without any tools.
- Line up the connector key tabs with the initiator key slots. Grab the connector on both sides and push down into the initiator connector sub assembly until fully seated.
- After the connector is fully seated, push the CPA down with your thumb until the CPA is touching the yellow cover on the connector.
- Use a flat-bladed tool to release the locking tab on the connector.
- Option 1: Twist the flat-bladed tool to push the top of the locking tab inward while pulling the connector body out.
- Option 2: Pry using the flat-bladed tool to depress the locking tab while pulling the connector body out.
JST Connectors
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-553 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
The JST connector family consists of seven unique connector housings differentiated by color and keying. This connector family is designed to use both 0.64 and 2.8 sized terminals.
| GM Service Part # | Color |
|---|---|
| 88988806 | Gray |
| 88988837 | Brown |
| 88988838 | Lt Green |
| 88988839 | Natural |
| 88988840 | Lt Blue |
| 88988841 | Black |
| 88988842 | Pink |
JST BCM Connector
Scheme 40
Scheme 41
Scheme 42
- While depressing the lock, remove the connector from the component.
- Unlock the terminal position assurance (TPA): Position connector as shown (above) and locate TPA staging cavities. Using connector terminal release tool J-38125-553 (1) lift the TPA into the staged position. Perform this step on both sides of the TPA. You will feel the TPA click into place when fully extended into the staged position. The figure above shows the TPA (1) in the staged position.
- Release the terminal from the connector: Position the connector as shown (above) and locate the terminal release entry canal (1) of the suspect terminal. Insert the connector terminal release tool J-38125-553 into the entry canal with the angled side of the tool facing the connector wall containing cavity 4 (2). The cavity on the left (1) is a 2.8 mm 2 cavity and the cavity on the right (2) is a 0.64 mm 2 cavity. Place the tip of the connector terminal release tool onto the connector lance (3) and deflect the lance to the right (5) to release the lock. Hold this released position. Holding the lance in the released position, slightly pull on the suspect terminal to remove it from the connector housing. The side TPA (4) is a secondary lock.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Kostal Connectors (Glow Plug Control Module)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-24 Terminal Release Tool
- J-38125-560 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Scheme 43
View of typical connector.
Scheme 44
View of connector in released position.
- Locate the assist lever at the back of the connector. Move the assist lever to the rear position.
- Disconnect the connector from the component.
- Use a small flat-blade tool to remove the dress cover.
- Slide the dress cover forward and off of the connector.
- The terminal positive assurance (TPA) is located in the front and rear of the connector.
- Use a small flat-blade tool to move the front TPA to the preset position, outboard approximately 0.125 in. (3 mm).
- Use a small flat-blade tool to completely remove the rear TPA from the connector.
- Use the J-38125-24 or the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
Kostal Connectors (Transmission)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-28 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- While depressing the lock, twist and remove the connector from the component.
- Locate the terminal position assurance (TPA).
- Use a small flat-blade tool to push the TPA until it bottoms out.
- Use the J-38125-28 tool to release the terminals by inserting the tool into the terminal cavity as shown in the graphic.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
After the terminal is replaced, perform the following procedure in order to insert the terminal.
- Slide the new terminal into the correct cavity at the back of the connector.
- Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
- Locate the TPA.
- Use a small flat-blade tool to push the TPA until it bottoms out.
- Ensure the TPA is fully seated. The TPA should be centered and flush with the connector body when viewed.
Molex Connectors
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-213 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Scheme 45
Scheme 46
Scheme 47
- Locate the connector position assurance (CPA) on the top of the wire dress cover. Slide the CPA forward.
- Slide the lever lock forward while pressing down on the lever lock release tab.
- The lever should be in the full forward position.
- Disconnect the connector from the component.
- Remove the dress cover by using a flat bladed tool to release the dress cover locking tabs and lift up on the dress cover.
- Cut the tie wrap that holds the wires to the connector body.
- Use a small flat-blade tool to pry one side of the nose piece up to the pre-stage position. When the nose piece is in the pre-staged position, the nose piece will be raised above the connector body the length of the step in the nose piece.
- Use a small flat-blade tool to pry the other side of the piece to the pre-stage position. If the nose piece is higher than the first step in the nose piece, gently push down on the nose piece until it meets with resistance from the connector body, you should feel the nose piece click into position.
- Insert the J-38125-213 into the small terminal release hole on the nose piece and gently pull on the back of the wire.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Terminated Lead Repair
- Remove the terminal.
- Find the appropriate terminated lead.
- Use the appropriate splice sleeves depending on the gauge size.
- Refer to «Splicing Copper Wire Using Splice Sleeves»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-copper-wire-using-splice-sleeves) .
After the terminal is replaced, perform the following procedure in order to insert the terminal.
- Slide the new terminal into the correct cavity at the back of the connector.
- Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Insure that the terminal is locked in place by gently pulling on the wire.
- To assemble the connector, reverse the connector disassembly procedure.
Sumitomo Connectors
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
- J-38125-552 Terminal Release Tool
- J-38125-553 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Slide the lever lock forward while pressing down on the lever lock release tab.
- Disconnect the connector from the component.
- Remove the dress cover by using a flat-blade tool to release the connector locking tabs and pulling off the dress cover.
- Relieve the tension on the nose piece retainers by inserting J-38125-12A into the single retainer slot on the end of the nose piece and gently prying out the locking tab. Repeat the process for both of the nose piece locking tabs on the opposite side of the nose piece.
- Once the nose piece retainers are relaxed, use the J-38125-552 to pull up the nose piece by hooking the tool under the nose piece and pulling up. The nose piece should raise slightly.
- On the opposite side of the nose piece, use the J-38125-552 pull up the nose piece by hooking the tool under the nose piece and pulling up. The nose piece should release completely. If the nose piece does not come off, repeat the procedure on the opposite side.
- The illustration above identifies the entry canal where the terminal release tool will be inserted, and the terminal cavity. Terminal (1) Entry Canal (2)
- Insert the J-38125-553 tool into the entry canal and pry up on the terminal retainer. The terminal retainer is a small plastic piece on the top of the terminal. The terminal retainer must be held up while the terminal is pulled out of the connector.
- The illustration shows a cutaway view of the connector to aid the technician in releasing the terminal retainer.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
After the terminal is replaced, perform the following procedure in order to insert the terminal.
- Slide the new terminal into the correct cavity at the back of the connector.
- Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
- To assemble the connector, reverse the connector disassembly procedure.
Tyco/AMP Connectors (CM 42-Way)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Locate the connector position assurance (CPA) on the connector body and pull the CPA out. The CPA is on the wire harness side of connector.
- Disconnect the connector from the component.
- Use a small flat-bladed tool to gently pry off the dress cover by inserting the tool under the cover opposite the harness side and prying up.
- Remove the cover.
- Using a small flat-bladed tool, push on the side of the nose piece retainer while pushing the nose piece forward with your thumb. This will release the terminal position assurance (TPA).
- Insert the J-38125-12A tool into the corresponding terminal release cavity. The release cavities are the 2 center rows of cavities on one half of the connector.
- Pressing the J-38125-12A tool in the release cavity of the terminal you are removing, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (Sensor)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-11A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Disconnect the connector from the component.
- Insert the J-38125-11A tool into the cavity on the lower right hand face of the connector until the terminal release tang access panel slides over.
- Ensure that the terminal release tang access panel is in the correct location to access the terminals.
- Push the wire side of the terminal that is being removed toward the connector and hold it in position.
- Insert the J-38125-11A into the terminal release tang access slot located behind the access panel of the connector and press down on the terminal while carefully pulling the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (0.25 Cap)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-24 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Disconnect the connector from the component by pressing down on the connector position assurance (CPA).
- Use a small flat-bladed tool to release the terminal position assurance (TPA) by inserting the tool in the small recess on the side of the connector and pushing up until the TPA releases from the connector body. The TPA should raise just slightly. Do not try to remove the TPA.
- Repeat the process for the other side of the connector.
- Ensure that the TPA is in the proper position to remove the terminals.
- While pushing the terminal forward, insert the J-38125-24 in the release cavity above the terminal you are removing, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (43-Way)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
- J-38125-13A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Follow the steps below in order to remove terminals from the connector.
- Locate the lever lock on the wire dress cover. Slide the lever lock away from the connector body.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs on the dress cover of the connector. Using a small flat-bladed tool release all of the locking tabs.
- Once the locks are unlocked, lift the dress cover off.
- Release the TPA by inserting a small flat-bladed tool into the blue locking tabs on both ends of the connector. Gently slide the TPA up to the released position on both ends.
- For the larger terminals insert the J-38125-13A tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J-38125-12A tool to release the terminals by inserting the tool into the terminal release cavity. View of the release tool being used for the larger terminals. View of the release tool being used for the larger terminals. View of the release tool being used for the smaller terminals.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (Door Module)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-12A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Scheme 48
Side view of connector.
Scheme 49
View of top of connector.
- Locate the assist lever and lock on the top of the connector.
- While depressing the lock, pull the lever over and past the lock.
- Disconnect the connector from the component.
- Locate the dress cover locking tabs at the rear of the connector. Use a small flat-blade tool to release the locking tabs. Repeat this procedure for the other locking tab.
- Once the locking tabs are unlocked, slide the inner connector out of the rear of the connector housing.
- Use the J-38125-12A tool to release the terminals by pressing on the tang.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (102-Way Inline)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-11A Terminal Release Tool
- J-38125-212 Terminal Release Tool
- J-38125-216 Terminal Release Tool
- J-38125-221 Terminal Release Tool
- J-38125-560 Terminal Release Tool
- J-38125-566 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
Scheme 50
View of a typical connector in the assembled position.
- Pull the locking lever to the 90 degree position from the connector body.
- With the locking lever in the 90 degree position and the male connector body separated, it can be slid outward for removal.
- Slide the male connector body out away from the guide plates.
- Using terminal release tool J-38125-11A or equivalent, remove the TPA from the connector body.
- Using terminal release tool J-38125-566, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Using terminal release tool J-38125-560, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Using terminal release tool J-38125-221, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- The female connector body may have an additional connector hooked to the edge of the body. Use terminal release tool J-38125-11A or equivalent to release the locking tab and slide the connector off the female body.
- Move the locking lever 180 degrees from the connected position.
- With the locking lever in the 180 degree position the guide plates can be removed from the connector body.
- Using terminal release tool J-38125-11A or equivalent, remove the TPA from the connector body.
- Using terminal release tool J-38125-216, lift the terminal plate past the terminals and out of the connector body cavity.
- Terminal plate will bind slightly on each corner.
- Using terminal release tool J-38125-221, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Using terminal release tool J-38125-212, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Using terminal release tool J-38125-560, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Press the terminal plate back into the female connector to the preset position. The plate will bind slightly on each corner.
- With the locking lever in the 180 degree position, align the guide plates to mesh with the gears on the locking lever.
- Slide the male connector body back inward toward the guide plates.
- With the locking lever in the 90 degree position and the male connector body connected, it can be slid inward for assembly.
- Move the lever into the locked position or in the assembled position. This will pull the male connector down into the female connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (Seat)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-11A Terminal Release Tool
- J-38125-212 Terminal Release Tool
- J-38125-556 Terminal Release Tool
- J-38125-560 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Grasp the locking slide lever and pull outward from the end of the connector.
- As the slide lever is pulled out the mating connector is lifted from the seated position.
- Using terminal release tool J-38125-11A or equivalent, push the TPA tabs into the connector body.
- Pull the TPA from the connector body.
- Using terminal release tool J-38125-11A or equivalent, release the connector wire dress cover locking tab.
- With the lock tab released, lift the connector wire dress cover from the connector body.
- Using terminal release tool J-38125-212, press the prongs into the holes each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Using terminal release tool J-38125-560, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Using terminal release tool J-38125-556, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Tyco/AMP Connectors (SIR)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-11A Terminal Release Tool
- J-38125-215A Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Using your thumbs press down and slide the red CPA away from the connector lever.
- Using your thumb press down on the locking tab and move the lever to the released position.
- Using terminal tool J-38125-11A or equivalent, release the wire dress cover locking tabs.
- Pivot connector wire dress cover while removing from the connector body.
- Using terminal tool J-38125-11A or equivalent, remove the TPA by lifting straight off the connector body.
- Using terminal release tool J-38125-215A, place the tip of the tool on the outside edge next to the terminal and depress the lock tab and remove the rear of the connector body.
Terminal Repair Procedure
Use the appropriate terminal and crimper in order to replace the terminal.
Yazaki Connectors (2-Way)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-553 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- Disconnect the connector from the component.
- Insert a small flat-blade tool in the slot below the front loaded terminal position assurance (TPA) and pry up.
- Remove the TPA by pulling it out of the connector.
- Push the wire side of the terminal that is being removed toward the connector and hold it in position.
- Insert the J-38125-553 on a slight upward angle into the cavity below the terminal to be removed. Ensure that the pointed on the end of the tool is facing the bottom of the terminal and it stays in contact with the terminal until it stops on the plastic terminal retainer.
- Gently pry the plastic terminal retainer down and carefully pull the terminal out of the connector. Always remember never use force when pulling a terminal out of a connector. If the terminal is difficult to remove, repeat the entire procedure.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Yazaki Connectors (16-Way)
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- J-38125-215 Terminal Release Tool
For equivalent regional tools, refer to Special Tools .
- While depressing the lock, pull the two connector halves apart.
- Use a small flat-blade tool to very carefully push the TPA towards the face of the connector on both sides of the connector.
- View of the male half of the connector with female terminals.
- View of the female half of the connector with male terminals.
- Use the J-38125-215 tool to release the terminals by inserting the tool into the terminal release cavity.
- View of the female half of the connector with male terminals.
- View of the male half of the connector with female terminals.
- While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Repairing Connector Terminals (Terminated Lead Repair)
Special Tools
EL-38125-10 Splice Sleeve Crimp Tool
For equivalent regional tools, refer to Special Tools .
Note. All repairs near the engine manifold, turbo engine and all exhaust pipes should follow the High Temperature Wiring Repairs procedures.
For high temperature wiring repairs, refer to High Temperature Wiring Repairs .
Terminated leads are terminals that are crimped onto wires. The terminated lead can be used throughout the vehicle since it is designed for temperatures up to 150°C. The length of the wire is 450 mm.
- Use the connector end view to identify the correct terminated lead.
- The terminated lead package should include a DuraSeal splice sleeve. If not, use the chart to in Splicing Copper Wire Using Splice Sleeves to identify the correct DuraSeal splice sleeve, refer to «Splicing Copper Wire Using Splice Sleeves»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__splicing-copper-wire-using-splice-sleeves) .
Repairing Connector Terminals (Terminal Repair)
Special Tools
- J-38125-580 Terminal Repair Kit
- J-38125-6 Crimp Tool
- J-38125-7 Crimp Tool
- J-38125-8 Crimp Tool
- J-38125-64 Crimp Tool
- J-38125-101 Crimp Tool
- J-38125-641 Crimp Tool
- J-38125-642 Crimp Tool
- J-38125-643 Crimp Tool
For equivalent regional tools, refer to Special Tools .
Use the following repair procedures to repair each type of terminal
- For push to seat terminals, refer to «Delphi Connectors (Weather Pack)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-weather-pack) , «Delphi Connectors (Pull To Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-pull-to-seat) , «Delphi Connectors (Push To Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-push-to-seat) , «Delphi Connectors (12-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-12-way) , «Delphi Connectors (Micro .64)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-micro-64) , «Delphi Connectors (Steering Gear)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) , «Delphi Connectors (Micro-Pack 100W)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-micro-pack-100w) .
- For pull to seat terminals, refer to «Delphi Connectors (Weather Pack)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-weather-pack) , «Delphi Connectors (Pull To Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-pull-to-seat) , «Delphi Connectors (Push To Seat)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-push-to-seat) , «Delphi Connectors (12-Way)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-12-way) , «Delphi Connectors (Micro .64)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-micro-64) , «Delphi Connectors (Steering Gear)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures) , «Delphi Connectors (Micro-Pack 100W)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__delphi-connectors-micro-pack-100w) .
Note. The first step for all terminal repairs is to find the connector end view in SI.
Cable Seal Terminals
- Cut off the terminal between the core and the insulation crimp to minimize any wire loss.
- Remove the old seal.
- Apply the correct cable seal, per the wire gauge size, from the kit. Slide the seal back along the wire to enable removal of the insulation.
- To minimize wire loss, remove only the insulation required.
- Using the connector end view, determine the correct crimp tool and crimp jaw.
- Align the seal with the end of the cable insulation.
- Position the stripped wire and seal in the terminal.
- Hand Crimp the core wings first.
- Hand Crimp the insulation wings around the seal and the cable.
- Solder all of the hand crimp terminals except the Micro-Pack 100 and 0.64 sizes.
Unsealed Terminals
- Cut off the terminal between the core and the insulation crimp to minimize any wire loss.
- To minimize wire loss, remove only the insulation required.
- Position the stripped wire in the terminal.
- Hand Crimp the core wings first.
- Hand Crimp the insulation wings around the cable.
- Solder all of the hand crimp terminals except the Micro-Pack 100 and 0.64 sizes.
Micro-Pack 100W Size Terminal
The Micro-Pack 100W connectors have small terminals that are difficult to handle and hold when crimping. In order to aid the technician when crimping these terminals, a new crimping tool was developed. The J 38125-101 (W jaw) crimping tool was developed to crimp Micro-Pack 100W terminals. The J 38125-101 (W jaw) crimping tool has a terminal holding block that will hold the terminal in place while the terminal is being crimped. After the terminal is removed from the connector perform the following procedure in order to repair Micro-Pack 100 terminals.
- Cut the wire as close to the terminal as possible.
- Strip 5 mm (3/16 in) of insulation from the wire.
- Depress the spring loaded locator of the J 38125-101 (W jaw) crimping tool until the terminal holder is completely visible.
- Insert the terminal into the crimp tool until the core wings are flush with the anvil on the crimp tool. Be sure that the wings are pointed toward the crimp tool former and release the spring locator. The locator will hold the terminal in place. Inspect the alignment of the terminal wings with the crimp tool former. If the terminal wings are wider than the crimp tool former, remove the terminal and bend the terminal wings in slightly.
- Place stripped wire into terminal.
- Crimp the new terminal to the wire. If a jam occurs, press the emergency release to open applicator.
Micro 0.64 Size Terminal
The Micro 64 connectors have small terminals that are difficult to handle and hold when crimping. In order to aid the technician when crimping these terminals, a new crimping tool was developed. The J 38125-64 (M jaw) was developed to crimp Micro 64 terminals. The J-38125-64 crimping tool has a terminal holding block that will hold the terminal in place while the terminal is being crimped. The J-38125-64 crimping tool is also designed to crimp both the wire and the insulation at the same time.
After the terminal is removed from the connector perform the following procedure in order to repair Micro 64 terminals.
Note. After cutting the damaged terminal from the wire, determine if the remaining wire is long enough to reach the connector without putting a strain on the wire. If the wire is not long enough, splice a small length of the same gauge wire to the existing wire, then crimp the new terminal on the added wire.
- Cut the wire as close to the damaged terminal as possible.
- Strip 5 mm (3/16 in) of insulation from the wire.
- Depress the spring loaded locator of the crimping tool until the terminal holder is completely visible.
- Insert terminal into the appropriate terminal holder until it hits bottom and stops. The correct terminal holder is determined by the wire size. Also ensure that the terminals wings are pointing towards the former on the tool and the release locator.
- Insert the stripped cable into the terminal. Insulation should be visible on both sides of the terminal insulation wings.
- Compress the handles until the ratchet automatically releases.
- Place the terminal into the appropriate cavity and assemble the connector.
Terminal Removal
Special Tools
- EL-38125-550 Terminal Release Tool Kit
- EL-38125-580 Terminal Release Tool Kit
- EL-35616 Terminal Test Probe Kit
For equivalent regional tools, refer to Special Tools .
Note. All repairs near the engine manifold, turbo engine and all exhaust pipes should follow the High Temperature Wiring Repair procedures.
- Find the appropriate connector end view within the connector end view section. The connector end view has the following information: Diagnostic probe tool Terminal release tool Terminal/terminated lead part numbers
- Determine if a terminal is damaged. Locate the diagnostic probe tool from the connector end view. The connector end view describes the color and part number to help the technician find and use the correct tool. Connect the probe tool to the Digital Multimeter. Insert the probe tool into the cavity and follow the procedures from the «Troubleshooting with a Digital Multimeter»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__troubleshooting-with-a-digital-multimeter) .
- Disconnect the connector body to perform the repair.
- Use the following procedure to remove the terminal from the connector body. NOTE: Several procedures for specific connector bodies are called out in the Wiring Repairs section. The terminal position assurance (TPA) and connector position assurance (CPA) should be removed before releasing the terminal for the connector body. Look at the connector end view to locate the cavity of the damaged terminal and find the proper terminal release tool from the terminal release tool kit. NOTE: Using the incorrect terminal release tool can damage the connector body. NOTE: Some terminals have a lever that must be disengaged before the terminal can be released. Insert the terminal release tool into the cavity.
- Gently pull the wire out of the back of the connector.
- Repair the terminal by following the «Repairing Connector Terminals (Terminated Lead Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminated-lead-repair) , «Repairing Connector Terminals (Terminal Repair)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__repairing-connector-terminals-terminal-repair) procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
See also:
• Diagnostic System Check - Vehicle
• Strategy Based Diagnosis
• Diagnostic Procedure Instructions
• Symptom Byte List
• Power Moding Schematics
• COMPONENT CONNECTOR END VIEWS - INDEX
• Power Mode Description and Operation
• Control Module References
• Diagnostic Repair Verification
• Ignition and Start Switch Replacement
• Instrument Cluster Schematics
• Diagnostic Trouble Code (DTC) List - Vehicle
• Relay Replacement (Within an Electrical Center)
• Remote Function Schematics
• Body Control System Schematics
• Automatic Transmission Controls Schematics
• INLINE HARNESS CONNECTOR END VIEWS - INDEX
• Transmission General Description
• Transmission Component and System Description
• Electronic Component Description
• Special Tools
• Shift Lock Control Schematics
• Electronic Park Lock Description and Operation
• Transmission Control Replacement
• Electrical Center Identification Views
• Accessory Power Receptacle Replacement
• SIR Warning
• Special Tools
• Test Probe Caution
• GMLAN and Media Oriented Systems Transport (MOST) Wiring Repairs
• SIR Service Precautions
• Circuit Testing
• Connector Repairs
• Testing for Intermittent Conditions and Poor Connections
• Wiring Repairs
• Power Mode Mismatch
• Checking Aftermarket Accessories
• Using Connector Test Adapters
• Probing Electrical Connectors
• Troubleshooting with a Digital Multimeter
• Troubleshooting with a Test Lamp
• Using Fused Jumper Wires
• Measuring Voltage
• Measuring Voltage Drop
• Measuring Frequency
• Testing Ground and Low Reference Circuits
• Testing for Continuity
• Testing for Short to Ground
• Testing for a Short to Voltage
• Inducing Intermittent Fault Conditions
• Testing for Electrical Intermittents
• Circuit Protection - Fuses
• Circuit Protection - Circuit Breakers
• Circuit Protection - Fusible Links
• Flat Wire Repairs
• High Temperature Wiring Repairs
• Heated Oxygen Sensor Wiring Repairs
• Splicing Copper Wire Using Splice Sleeves
• Splicing Twisted or Shielded Cable
• Splicing Inline Harness Diodes
• SIR/SRS Wiring Repairs
• Connector Position Assurance Locks
• Terminal Position Assurance Locks
• AFL/EPC Connectors
• Bosch Connectors (BSK)
• Bosch Connectors (0.64)
• Bosch Connectors (2.8 JPT)
• Bosch Connectors (ECM)
• Delphi Connectors (Weather Pack)
• Delphi Connectors (Pull To Seat)
• Delphi Connectors (Push To Seat)
• Delphi Connectors (12-Way)
• Delphi Connectors (Micro .64)
• Delphi Connectors (Micro-Pack 100W)
• FCI Connectors (Lever Lock)
• JST Connectors
• Kostal Connectors (Glow Plug Control Module)
• Kostal Connectors (Transmission)
• Molex Connectors
• Sumitomo Connectors
• Tyco/AMP Connectors (Sensor)
• Tyco/AMP Connectors (SIR)
• Tyco/AMP Connectors (Door Module)
• Tyco/AMP Connectors (102-Way Inline)
• Tyco/AMP Connectors (0.25 Cap)
• Tyco/AMP Connectors (Seat)
• Tyco/AMP Connectors (CM 42-Way)
• Tyco/AMP Connectors (43-Way)
• Yazaki Connectors (2-Way)
• Yazaki Connectors (16-Way)
• Repairing Connector Terminals (Terminated Lead Repair)
• Repairing Connector Terminals (Terminal Repair)