Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Cargo Tie Down Hook Fastener | 9 | 80 lb in |
| Roof Rail Assist Handle | 6 | 53 lb in |
| Roof Rail Front Stowage Compartment | 6 | 53 lb in |
| Roof Rail Rear Assist Handle | 6 | 53 lb in |
Fastener Tightening Specifications
Scheme 47
Scheme 47: Rear Side Door Accessory Switch Mount Plate Replacement (Encore)
| Callout | Component Name |
| 1 | Rear Side Door Accessory Switch Mount Plate Fastener CAUTION: Refer to Fastener Caution . Procedure Use a flat-bladed tool to open the rear side door trim integral cap to access the fastener. |
| 2 | Rear Side Door Accessory Switch Mount Plate Assembly Procedure Use a flat-bladed plastic trim tool in order to release the rear side door accessory switch mount plate from the door trim assembly. Disconnect the electrical connector, if equipped. |
Rear Side Door Accessory Switch Mount Plate Replacement (Encore)
Scheme 48
Scheme 48: Rear Side Door Accessory Switch Mount Plate Replacement (Trax)
| Callout | Component Name |
| 1 | Rear Side Door Accessory Switch Mount Plate Fastener CAUTION: Refer to Fastener Caution . Procedure Use a flat-bladed tool to open the rear side door trim integral cap to access the fastener. |
| 2 | Rear Side Door Accessory Switch Mount Plate Assembly Procedure Starting from the front portion of the switch mount plate, use a flat-bladed plastic trim tool in order to release the rear side door accessory switch mount plate from the door trim assembly. Disconnect the electrical connector, if equipped. Transfer parts as necessary. |
Rear Side Door Accessory Switch Mount Plate Replacement (Trax)
Scheme 49
Scheme 49: Front Side Door Armrest Switch Mount Plate Replacement (Driver Side Door, Encore)
| Callout | Component Name |
| 1 | Front Side Door Armrest Switch Mount Plate Fastener CAUTION: Refer to Fastener Caution . Procedure Use a small flat-bladed tool to open the front side door trim integral cap to access the fastener. |
| 2 | Front Side Door Armrest Switch Mount Plate Assembly - Driver Side Door Procedure Use a flat-bladed plastic trim tool in order to release the front side door accessory switch mount plate from the door trim assembly. Disconnect the electrical connector. |
Front Side Door Armrest Switch Mount Plate Replacement (Driver Side Door, Encore)
Scheme 50
Scheme 50: Front Side Door Armrest Switch Mount Plate Replacement (Passenger Side Door, Encore)
| Callout | Component Name |
| 1 | Front Side Door Trim Fastener CAUTION: Refer to Fastener Caution . Procedure Use a small flat-bladed tool to open the front side door trim integral cap to access the fastener. |
| 2 | Front Side Door Armrest Switch Mount Plate Assembly - Passenger Side Door Procedure Use the appropriate plastic trim tool to release the front side door armrest switch mount plate spring clips from the door trim panel. Disconnect the electrical connector from the switch assembly. Transfer parts as necessary. |
Front Side Door Armrest Switch Mount Plate Replacement (Passenger Side Door, Encore)
Scheme 51
Scheme 51: Front Side Door Armrest Switch Mount Plate Replacement (Driver Side Door, Trax)
| Callout | Component Name |
| 1 | Front Side Door Armrest Switch Mount Plate Assembly - Driver Side Door Procedure Starting from the bottom of the switch mount plate, use the appropriate plastic trim tool to release the front side door armrest switch mount plate spring clips from the door trim panel. Once the integral retainers are released, pull downward to disengage the integral plastic hook feature retaining the switch mount plate to the door trim panel. Disconnect the electrical connectors from the switch assemblies. Transfer parts as necessary. |
Front Side Door Armrest Switch Mount Plate Replacement (Driver Side Door, Trax)
Scheme 52
Scheme 52: Front Side Door Armrest Switch Mount Plate Replacement (Passenger Side Door, Trax)
| Callout | Component Name |
| 1 | Front Side Door Armrest Switch Mount Plate Assembly - Passenger Side Door Procedure Starting from the bottom of the switch mount plate, use the appropriate plastic trim tool to release the front side door armrest switch mount plate spring clips from the door trim panel. Once the integral retainers are released, pull downward to disengage the integral plastic hook feature retaining the switch mount plate to the door trim panel. Disconnect the electrical connector from the switch assembly. Transfer parts as necessary. |
Front Side Door Armrest Switch Mount Plate Replacement (Passenger Side Door, Trax)
Scheme 53
Scheme 53: Front Side Door Trim Replacement (Encore)
| Callout | Component Name |
| 1 | Front Side Door Inside Handle Bolt Finish Cap Procedure Pull the handle back to remove the cap. Use a suitable tool to unsnap. |
| 2 | Front Side Door Inside Handle Fastener CAUTION: Refer to Fastener Caution . |
| 3 | Front Side Door Trim Fastener Procedure Use a small flat-bladed tool to open the front side door trim integral cap to access the fastener. |
| 4 | Front Side Door Trim Assembly Procedure Use the appropriate plastic trim tool to aid in the removal of the door trim. Pull upwards on the door lock retainer cable to disengage. Disconnect the electrical connector. |
Front Side Door Trim Replacement (Encore)
Scheme 54
Scheme 54: Front Side Door Trim Replacement (Trax)
| Callout | Component Name |
| 1 | Front Side Door Inside Handle Bolt Finish Cap Procedure Pull the handle back to remove the cap. Use a suitable tool to unsnap. |
| 2 | Front Side Door Inside Handle Fastener CAUTION: Refer to Fastener Caution . |
| 3 | Front Side Door Trim Fastener Procedure Use a small flat-bladed tool to open the front side door trim integral cap to access the fastener. |
| 4 | Front Side Door Trim Assembly Procedure Use the appropriate plastic trim tool to aid in the removal of the door trim. Pull upwards on the door lock retainer cable to disengage. Disconnect the electrical connector. |
Front Side Door Trim Replacement (Trax)
Scheme 55
Scheme 55: Rear Side Door Window Garnish Molding Replacement (Encore)
| Callout | Component Name |
| Preliminary Procedure Remove the rear side door trim. Refer to Rear Side Door Trim Replacement . |
| 1 | Rear Side Door Window Garnish Molding Retainer Procedure Use a door trim panel removal tool or equivalent to aid in the removal of the retainer. |
| 2 | Rear Side Door Window Garnish Molding Assembly Procedure Pull outward starting at the front and moving slowly rearward to release the integral tabs from the rear side door inner panel. |
Rear Side Door Window Garnish Molding Replacement (Encore)
Scheme 56
Scheme 56: Rear Side Door Window Garnish Molding Replacement (Trax)
| Callout | Component Name |
| Preliminary Procedure Remove the rear side door trim. Refer to Rear Side Door Trim Replacement . |
| 1 | Rear Side Door Window Garnish Molding Retainer Procedure Use a door trim panel removal tool or equivalent to aid in the removal of the retainer. |
| 2 | Rear Side Door Window Garnish Molding Assembly Procedure Pull outward starting at the front and moving slowly rearward to release the integral tabs from the rear side door inner panel. |
Rear Side Door Window Garnish Molding Replacement (Trax)
Scheme 57
Scheme 57: Front Side Door Window Garnish Molding Replacement
Front Side Door Window Garnish Molding Replacement
Scheme 58
Scheme 58: Roof Rail Front Stowage Compartment Replacement (Encore)
| Callout | Component Name |
| 1 | Roof Rail Front Stowage Compartment Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Fold the assist handle downward and hold. Use a small flat-bladed tool to release the cover to access the fastener. Tighten: 6 (53 lb in) |
| 2 | Roof Rail Front Stowage Compartment Assembly |
Roof Rail Front Stowage Compartment Replacement (Encore)
Scheme 59
Scheme 59: Roof Rail Front Stowage Compartment Replacement (Trax)
| Callout | Component Name |
| 1 | Roof Rail Front Stowage Compartment Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Fold the assist handle downward and hold. Use a small flat-bladed tool to release the cover to access the fastener. Tighten: 6 (53 lb in) |
| 2 | Roof Rail Front Stowage Compartment Assembly |
Roof Rail Front Stowage Compartment Replacement (Trax)
Scheme 60
Scheme 60: Roof Rail Assist Handle Replacement (Encore)
| Callout | Component Name |
| 1 | Roof Rail Assist Handle Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Fold the assist handle downward and hold. Use a small flat-bladed tool to open the assist handle covers to access the screws. Tighten 6 (53 lb in) |
| 2 | Roof Rail Assist Handle Assembly |
Roof Rail Assist Handle Replacement (Encore)
Scheme 61
Scheme 61: Roof Rail Assist Handle Replacement (Trax)
| Callout | Component Name |
| 1 | Roof Rail Assist Handle Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Fold the assist handle downward and hold. Use a small flat-bladed tool to open the assist handle covers to access the screws. Tighten 6 (53 lb in) |
| 2 | Roof Rail Assist Handle Assembly |
Roof Rail Assist Handle Replacement (Trax)
Scheme 62
Scheme 62: Roof Rail Rear Assist Handle Replacement (Encore)
| Callout | Component Name |
| 1 | Roof Rail Rear Assist Handle Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Fold the assist handle downward and hold. Use a small flat-bladed tool to open the assist handle covers to access the screws. Tighten 6 (53 lb in) |
| 2 | Roof Rail Rear Assist Handle Assembly |
Roof Rail Rear Assist Handle Replacement (Encore)
Scheme 63
Scheme 63: Roof Rail Rear Assist Handle Replacement (Trax)
| Callout | Component Name |
| 1 | Roof Rail Rear Assist Handle Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Fold the assist handle downward and hold. Use a small flat-bladed tool to open the assist handle covers to access the screws. Tighten 6 (53 lb in) |
| 2 | Roof Rail Rear Assist Handle Assembly |
Roof Rail Rear Assist Handle Replacement (Trax)
Scheme 64
Scheme 64: Sunshade Replacement (Encore)
Sunshade Replacement (Encore)
Scheme 65
Scheme 65: Sunshade Replacement (Trax)
Sunshade Replacement (Trax)
Scheme 66
Scheme 66: Sunshade Support Replacement (Encore)
| Callout | Component Name |
| 1 | Sunshade Support Fastener CAUTION: Refer to Fastener Caution . NOTE: Pull the cover downward to access the fastener. |
| 2 | Sunshade Support Assembly Procedure Unclip the sunshade from the support and reposition. |
| NOTE |
| Pull the cover downward to access the fastener. |
Sunshade Support Replacement (Encore)
Scheme 67
Scheme 67: Sunshade Support Replacement (Trax)
| Callout | Component Name |
| 1 | Sunshade Support Fastener CAUTION: Refer to Fastener Caution . NOTE: Open the cover at the bottom and push upward to access the fastener. |
| 2 | Sunshade Support Assembly Procedure Unclip the sunshade from the support and reposition. |
| NOTE |
| Open the cover at the bottom and push upward to access the fastener. |
Sunshade Support Replacement (Trax)
Scheme 68
Scheme 68: Windshield Garnish Molding Replacement (Encore)
| Callout | Component Name |
| 1 | Windshield Garnish Molding Assembly Procedure Tabs must be installed prior to retainers. Tabs to be fully seated in the instrument panel (I/P) trim panel retainer and valance panel. Disconnect the electrical connector. The tether clip at the upper portion of the garnish molding MUST be replaced every time the windshield side garnish molding is removed. |
Windshield Garnish Molding Replacement (Encore)
Scheme 69
Scheme 69: Windshield Garnish Molding Replacement (Trax)
| Callout | Component Name |
| 1 | Windshield Garnish Molding Assembly Procedure Tabs must be installed prior to retainers. Tabs to be fully seated in the instrument panel (I/P) trim panel retainer and valance panel. Disconnect the electrical connector. The tether clip at the upper portion of the garnish molding MUST be replaced every time the windshield side garnish molding is removed. |
Windshield Garnish Molding Replacement (Trax)
Scheme 70
Scheme 70: Center Pillar Upper Trim Panel Replacement (Encore)
| Callout | Component Name |
| Preliminary Procedures Disable the roof rail SIR system. Refer to SIR Disabling and Enabling . Remove the seat belt tensioner fastener and feed seat belt through center pillar upper trim panel. Refer to Front Seat Belt Anchor Plate Tensioner Replacement . Remove the center pillar lower trim panel. Refer to Center Pillar Lower Trim Panel Replacement (Encore) . Move the driver or passenger seat to the full forward position. |
| 1 | Center Pillar Upper Trim Panel Bolt Cap |
| 2 | Center Pillar Upper Trim Panel Fastener CAUTION: Refer to Fastener Caution . |
| 3 | Center Pillar Upper Trim Panel Assembly Procedure Pull the trim panel toward the inside of the vehicle to disengage the retainers. When replacing the center pillar upper trim panel, feed the seat belt through the panel. |
Center Pillar Upper Trim Panel Replacement (Encore)
Scheme 71
Scheme 71: Center Pillar Upper Trim Panel Replacement (Trax)
| Callout | Component Name |
| Preliminary Procedures Disable the roof rail SIR system. Refer to SIR Disabling and Enabling . Remove the seat belt tensioner fastener and feed seat belt through center pillar upper trim panel. Refer to Front Seat Belt Anchor Plate Tensioner Replacement . Remove the center pillar lower trim panel. Refer to Center Pillar Lower Trim Panel Replacement (Trax) . Move the driver or passenger seat to the full forward position. |
| 1 | Center Pillar Upper Trim Panel Bolt Cap |
| 2 | Center Pillar Upper Trim Panel Fastener CAUTION: Refer to Fastener Caution . |
| 3 | Center Pillar Upper Trim Panel Assembly Procedure Pull the trim panel toward the inside of the vehicle to disengage the retainers. When replacing the center pillar upper trim panel, feed the seat belt through the panel. |
Center Pillar Upper Trim Panel Replacement (Trax)
Scheme 72
Scheme 72: Center Pillar Lower Trim Panel Replacement (Encore)
Center Pillar Lower Trim Panel Replacement (Encore)
Scheme 73
Scheme 73: Center Pillar Lower Trim Panel Replacement (Trax)
Center Pillar Lower Trim Panel Replacement (Trax)
Scheme 74
Scheme 74: Body Lock Pillar Upper Trim Panel Replacement
| Callout | Component Name |
| Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling . Remove the rear seat lower anchor plate bolt on the side of the trim panel being replaced. . Refer to Rear Seat Belt Retractor Replacement . |
| 1 | Body Lock Pillar Upper Trim Panel Bolt Cap |
| 2 | Body Lock Pillar Upper Trim Panel Fastener CAUTION: Refer to Fastener Caution . |
| 3 | Body Lock Pillar Upper Trim Panel Assembly Procedure Grasp the top of the upper trim panel and gently pull the panel away from the body to release the retainers. Route the rear seat retractor side belt through the opening in the body lock pillar upper trim panel. |
Body Lock Pillar Upper Trim Panel Replacement
Scheme 75
Scheme 75: Quarter Lower Rear Trim Panel Replacement
Quarter Lower Rear Trim Panel Replacement
Scheme 76
Scheme 76: Quarter Stowage Pocket Door Replacement (Left Side)
| Callout | Component Name |
| 1 | Quarter Stowage Pocket Door Cap (Qty: 2) |
| 2 | Quarter Stowage Pocket Door Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 3 | Quarter Stowage Pocket Door Assembly Left Side Outer Procedure Use a flat-bladed trim tool to aid in the removal of the quarter stowage pocket door left side from the quarter inner trim finish panel. |
Quarter Stowage Pocket Door Replacement (Left Side)
Scheme 77
Scheme 77: Quarter Stowage Pocket Door Replacement (Right Side)
| Callout | Component Name |
| 1 | Quarter Stowage Pocket Door Assembly Right Side Procedure Use a flat-bladed trim tool to aid in the removal of the quarter stowage pocket door from the quarter inner trim finish panel right side. |
Quarter Stowage Pocket Door Replacement (Right Side)
Scheme 78
Scheme 78: Load Floor Front Trim Panel Support Replacement (Encore)
| Callout | Component Name |
| Preliminary Procedure Remove the load floor stowage compartment cover. Refer to Load Floor Stowage Compartment Cover Replacement (Encore) . |
| 1 | Rear Compartment Floor Stowage Compartment Divider Retainer |
| 2 | Load Floor Front Trim Panel Support NOTE: Load floor front trim panel support on left side must be removed prior to removal of right side load floor front trim panel support, due to overlap. |
| NOTE |
| Load floor front trim panel support on left side must be removed prior to removal of right side load floor front trim panel support, due to overlap. |
Load Floor Front Trim Panel Support Replacement (Encore)
Scheme 79
Scheme 79: Load Floor Front Trim Panel Support Replacement (Trax)
| Callout | Component Name |
| Preliminary Procedure Remove the load floor stowage compartment cover. Refer to Load Floor Stowage Compartment Cover Replacement (Trax) . |
| 1 | Rear Compartment Floor Stowage Compartment Divider Retainer |
| 2 | Load Floor Front Trim Panel Support NOTE: Load floor front trim panel support on left side must be removed prior to removal of right side load floor front trim panel support, due to overlap. |
| NOTE |
| Load floor front trim panel support on left side must be removed prior to removal of right side load floor front trim panel support, due to overlap. |
Load Floor Front Trim Panel Support Replacement (Trax)
Scheme 80
Scheme 80: Load Floor Panel Center Support Replacement (Encore)
Load Floor Panel Center Support Replacement (Encore)
Scheme 81
Scheme 81: Load Floor Panel Rear Extension Panel Replacement (Encore)
| Callout | Component Name |
| Preliminary Procedure Remove the cargo tie down hooks. Refer to Cargo Tie Down Loop Replacement (Encore) . |
| 1 | Load Floor Panel Rear Extension Panel Assembly Procedure Grasp and gently pull up on the load floor panel rear extension panel in order to release the integral retaining clips. |
Load Floor Panel Rear Extension Panel Replacement (Encore)
Scheme 82
Scheme 82: Load Floor Panel Rear Extension Panel Replacement (Trax)
Load Floor Panel Rear Extension Panel Replacement (Trax)
Scheme 83
Scheme 83: Rear Side Door Trim Replacement
| Callout | Component Name |
| 1 | Rear Side Door Inside Handle Bolt Finish Cap Procedure Pull handle back to remove cap. Use suitable tool to unsnap. |
| 2 | Rear Side Door Inside Handle Fastener CAUTION: Refer to Fastener Caution . Tighten 2.5 (22 lb in) |
| 3 | Rear Side Door Pull Handle Fastener Procedure Use a small flat-bladed tool to open the rear side door trim integral cap to access the fastener. Tighten 2.5 (22 lb in) |
| 4 | Rear Side Door Trim Assembly Procedure Use the appropriate plastic trim tool to aid in the removal of the door trim. Pull upwards on the door lock retainer cable to disengage. Disconnect the electrical connector. |
Rear Side Door Trim Replacement
Scheme 84
Scheme 84: Luggage Shade Replacement (Encore)
| Callout | Component Name |
| 1 | Luggage Shade Assembly Procedure Release the luggage shade straps from the liftgate. Pull gently upon the luggage shade to disengage from the body lock pillar upper trim panel. Release the luggage shade from the pivot supports. |
Luggage Shade Replacement (Encore)
Scheme 85
Scheme 85: Luggage Shade Replacement (Trax)
| Callout | Component Name |
| 1 | Luggage Shade Assembly Procedure Release the luggage shade straps from the liftgate. Pull gently upon the luggage shade to disengage from the body lock pillar upper trim panel. Release the luggage shade from the pivot supports. |
Luggage Shade Replacement (Trax)
Scheme 86
Scheme 86: Luggage Shade Pivot Replacement (Body Side)
| Callout | Component Name |
| Preliminary Procedure Remove the body lock pillar upper trim panel. Refer to Body Lock Pillar Upper Trim Panel Replacement . |
| 1 | Luggage Shade Pivot Procedure Use a flat bladed tool to release the luggage shade pivot from the backside of the body lock pillar upper trim panel. |
Luggage Shade Pivot Replacement (Body Side)
Scheme 87
Scheme 87: Luggage Shade Pivot Replacement (Luggage Shade)
| Callout | Component Name |
| 1 | Luggage Shade Pivot Retainer (Qty: 2) Procedure Use a flat-bladed tool to release the luggage shade pivot locking retainer from the luggage shade. |
| 2 | Luggage Shade Pivot Procedure Pull gently the luggage shade pivot to disengage from the luggage shade. |
Luggage Shade Pivot Replacement (Luggage Shade)
Scheme 88
Scheme 88: Luggage Shade Pivot Replacement (Liftgate)
| Callout | Component Name |
| 1 | Luggage Shade Pivot Procedure Release the luggage shade strap. NOTE: The luggage shade pivots are a one-time use component and will break upon removal. |
| NOTE |
| The luggage shade pivots are a one-time use component and will break upon removal. |
Luggage Shade Pivot Replacement (Liftgate)
Scheme 89
Scheme 89: Liftgate Upper Center Trim Finish Panel Replacement
| Callout | Component Name |
| 1 | Liftgate Upper Center Trim Finish Panel Assembly Procedure The left and right outboard lower ends of the trim finish panel snap into the liftgate upper side trim finish panels. |
Liftgate Upper Center Trim Finish Panel Replacement
Scheme 90
Scheme 90: Liftgate Upper Side Trim Finish Panel Replacement
Liftgate Upper Side Trim Finish Panel Replacement
Scheme 91
Scheme 91: Liftgate Lower Trim Finish Panel Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the liftgate upper side trim finish panel. Refer to Liftgate Upper Side Trim Finish Panel Replacement . |
| 1 | Liftgate Inside Pull Handle Procedure Squeeze and pull the inside handle to disengage from liftgate trim finish panel. |
| 2 | Liftgate Lower Trim Finish Panel Assembly Procedure Use a trim panel removal tool to aid in the removal of the trim panel from the liftgate assembly. Start at the top clip on the right-hand side of liftgate lower trim finish panel. Disconnect the electrical connector, if equipped. |
Liftgate Lower Trim Finish Panel Replacement
Scheme 92
Scheme 92: Cargo Tie Down Loop Replacement (Encore)
| Callout | Component Name |
| 1 | Cargo Tie Down Hook Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 9 (80 lb in) |
| 2 | Cargo Tie Down Hook Assembly (Qty: 2) |
Cargo Tie Down Loop Replacement (Encore)
Scheme 93
Scheme 93: Cargo Tie Down Loop Replacement (Trax)
| Callout | Component Name |
| 1 | Cargo Tie Down Hook Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 9 (80 lb in) |
| 2 | Cargo Tie Down Hook Assembly (Qty: 2) |
Cargo Tie Down Loop Replacement (Trax)
Scheme 94
Scheme 94: Body Rear Outer Panel Pressure Relief Valve Replacement
| Callout | Component Name |
| Preliminary Procedure Remove the rear bumper lower fascia. Refer to Rear Bumper Lower Fascia Replacement . |
| 1 | Body Rear Outer Panel Pressure Relief Valve (Qty: 2) Procedure Release the tabs attaching the valves to the inner rear quarter panel to remove the body rear outer panel pressure relief valve. |
Body Rear Outer Panel Pressure Relief Valve Replacement