Scheme 8
Scheme 8: Body Side Upper Front Applique Replacement
| Callout | Component Name |
|---|
| CAUTION: Refer to Exterior Trim Emblem Removal Caution . Preliminary Procedure Open the front door. |
| 1 | Body Side Upper Front Applique Procedure Using a trim type release tool, disengage the rear lower clip from the body side outer panel. Gently pull the body side upper front applique away from the vehicle to disengage the two remaining clips. Upon installation, using the palm of the hand secure each retainer location until fully seated to the body side outer panel and front fender. |
Body Side Upper Front Applique Replacement
Stripes or Decals
The stripes and decals adhere to a painted surface using pressure sensitive adhesive.
The use of a wetting solution aids the technician in lifting and positioning the stripe or decal during the installation. The wetting solution ensures a better bond between the stripe or decal and the panel assembly. Use a wetting solution when applying large stripe and decal packages.
Complete the following procedures before you apply a stripe or a decal
- Metal repair or refinishing after a collision
- Painting the underlying surface
Maintain a temperature 21-38°C (70-100°F) on the body surfaces and the decals prior to installation. The decal requires auxiliary heat sources in order to warm the body surfaces and decals. If the temperature is below 21°C (70°F) the decal may not adhere to the body surface properly.
Note. You may apply stripes or decals using the dry method. Use the wet method if the dry method does not result in a bubble free application. This may be the case in large graphics packages. Use the wet method in order to apply the stripes or decals that are applied on flexible surfaces (fascias, etc.). This will reduce the formation of bubbles under the decal due to the outgassing potential of the flexible materials.
Use the following equipment and materials in order to apply a stripe or a decal
- A wetting solution A foaming type of window cleaner that does not contain ammonia.
- A silicone, wax and grease remover
- Varnish Makers and Painters (VM&P) Naptha
- Isopropyl alcohol
- A squeegee 75-100 mm (3-4 in) wide Made of plastic or hard rubber Deburr any sharp or rough edges in order to prevent scratching of the stripe or decal.
- A water bucket and sponge or spray bottle
- Sandpaper 800 grit or finer Wet or dry type
- A heat gun
- A clean, lint-free wiping cloth
- A sharp knife or razor blade
- A pair of scissors
- A fine pin or needle
- A marking pencil
Stripe or Decal Removal
- Remove the following components: Necessary moldings or trim panel Molding attaching clips Weatherstrips or sealing strips Handles Sidemarker lamps Other stripe or decal overlapping parts
- Clean the following areas as needed: The repair surfaces The adjacent panels The openings
- Use 3M™ ScotchBrite molding adhesive remover disk 3M™ P/N 07502 or equivalent in order to remove the stripe or decal from the body panel.
- Use Varnish Makers and Painters (VM&P) Naptha to remove all traces of adhesive residue from the painted surfaces.
Stripe or Decal Installation - Wet Method
- Prepare the surface. NOTE: Remove any imperfections that would appear through the stripe or decal if the area has been refinished. Clean the painted surface using the following types of removers: Silicone Wax Grease
- Clean the area where the stripe or decal will be applied using a 50-50 mixture of isopropyl alcohol and water.
- Wipe the panel surface using a clean cloth while the solvent is still wet. Allow the panel surface to dry.
- Apply the wetting solution to the area where you are installing the stripe or decal. Application of a soapy wetting solution on the top side of the stripe or decal will ease the pull of the squeegee on the stripe or decal. NOTE: Do not touch the adhesive backing of the stripes. Apply the wetting solution on the adhesive side of the stripe or decal. Remove the backing material of the stripe or the decal as needed.
- Apply the strip, tape or decal (1) to the panel. The wetting solution will allow movement for proper positioning on the panel surface.
- Working from the center where possible, squeegee the stripe or decal into position. Apply additional wetting solution as needed to ease installation.
- Apply heat to the stripe or decal at the recessed areas. Press the stripe or decal into the recess to obtain a firm bond.
- Use adequate light reflection to inspect the stripe or decal from a critical angle. This technique detects any irregularities that may have developed during the installation. NOTE: Do not use a razor blade or a knife edge to pierce the air bubbles. Remove all air bubbles by piercing the bubble with one of the following items: A safety pin A needle A tool with the same size piercing tip
- Pierce the bubble on the outer edge. Force the air out from the opposite edge using the blade of the squeegee.
Scheme 9
Scheme 9: Liftgate Center Applique Replacement
| Callout | Component Name |
|---|
| Preliminary Procedures Open and support the rear liftgate. Remove the liftgate lower trim finish panel. Refer to Liftgate Lower Trim Finish Panel Replacement . |
| 1 | Liftgate Center Applique Nut (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 4.7 (42 lb in) |
| 2 | Liftgate Applique Procedure Disconnect the electrical connectors. Disengage the electrical grommet from the liftgate outer panel. With a trim type release tool disengage the two retainers on the liftgate center applique. Remove the liftgate center applique. |
Liftgate Center Applique Replacement
Scheme 10
Scheme 10: Liftgate Center Applique Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedures Open and support the rear liftgate. Remove the liftgate lower trim finish panel. Refer to Liftgate Lower Trim Finish Panel Replacement . |
| 1 | Liftgate Center Applique Nut (Qty: 6) CAUTION: Refer to Fastener Caution . Tighten 4.7 (42 lb in) |
| 2 | Liftgate Center Applique Procedure Disconnect the electrical connector. Disengage the grommet from the liftgate outer panel. With a trim type release tool disengage the retainers on the liftgate center applique. Remove the liftgate center applique. |
Liftgate Center Applique Replacement (Encore)
Scheme 11
Scheme 11: Liftgate Side Applique Replacement (Trax)
| Callout | Component Name |
|---|
| Preliminary Procedure Reposition the rear end spoiler. Refer to Rear End Spoiler Replacement . |
| 1 | Liftgate Side Applique Procedure Gently pull up on the bottom portion of the liftgate side applique and use a trim type release tool to release the bottom retainer. NOTE: Apply a suitable tape to the body side outer frame to protect the paint. Do not use the trim type release tool on the liftgate window surface. Release the next 2 retainers from the bottom to the top. Reposition the rear end spoiler by lifting up the end being serviced. Rotate the liftgate side applique to access and release the top retainer. Replace damaged retainers as needed. |
| NOTE |
|---|
| Apply a suitable tape to the body side outer frame to protect the paint. Do not use the trim type release tool on the liftgate window surface. |
Liftgate Side Applique Replacement (Trax)
Scheme 12
Scheme 12: Liftgate Side Applique Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Liftgate Side Applique Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Apply a suitable tape around the liftgate side applique. Use a heat gun or equivalent to loosen the tape on the lower section of the liftgate side applique. Use a plastic flat bladed tool to assist in removal. Using a suitable trim-type release tool start from the top edge and release the 2 retainers. Clean any remaining residue with a 50/50 mixture by volume of isopropyl alcohol and clean drinkable water. Wipe surface dry with a clean lint-free towel. When removing protective liner from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Using the palm of the hand, apply even pressure to the liftgate side applique to ensure the retainers are seated and full adhesion is made. |
Liftgate Side Applique Replacement (Encore)
The stripes and decals adhere to a painted surface using pressure sensitive adhesive.
The use of a wetting solution aids the technician in lifting and positioning the stripe or decal during the installation. The wetting solution ensures a better bond between the stripe or decal and the panel assembly. Use a wetting solution when applying large stripe and decal packages.
Complete the following procedures before you apply a stripe or a decal
- Metal repair or refinishing after a collision
- Painting the underlying surface
Maintain a temperature 21-38°C (70-100°F) on the body surfaces and the decals prior to installation. The decal requires auxiliary heat sources in order to warm the body surfaces and decals. If the temperature is below 21°C (70°F) the decal may not adhere to the body surface properly.
Note. You may apply stripes or decals using the dry method. Use the wet method if the dry method does not result in a bubble free application. This may be the case in large graphics packages. Use the wet method in order to apply the stripes or decals that are applied on flexible surfaces (fascias, etc.). This will reduce the formation of bubbles under the decal due to the outgassing potential of the flexible materials.
Use the following equipment and materials in order to apply a stripe or a decal
- A wetting solution A foaming type of window cleaner that does not contain ammonia.
- A silicone, wax and grease remover
- Varnish Makers and Painters (VM&P) Naptha
- Isopropyl alcohol
- A squeegee 75-100 mm (3-4 in) wide Made of plastic or hard rubber Deburr any sharp or rough edges in order to prevent scratching of the stripe or decal.
- A water bucket and sponge or spray bottle
- Sandpaper 800 grit or finer Wet or dry type
- A heat gun
- A clean, lint-free wiping cloth
- A sharp knife or razor blade
- A pair of scissors
- A fine pin or needle
- A marking pencil
- Remove the following components: Necessary moldings or trim panel Molding attaching clips Weatherstrips or sealing strips Handles Sidemarker lamps Other stripe or decal overlapping parts
- Clean the following areas as needed: The repair surfaces The adjacent panels The openings
- Use 3M™ ScotchBrite molding adhesive remover disk 3M™ P/N 07502 or equivalent in order to remove the stripe or decal from the body panel.
- Use Varnish Makers and Painters (VM&P) Naptha to remove all traces of adhesive residue from the painted surfaces.
- Prepare the surface. NOTE: Remove any imperfections that would appear through the stripe or decal if the area has been refinished. Clean the painted surface using the following types of removers: Silicone Wax Grease
- Clean the area where the stripe or decal will be applied using a 50-50 mixture of isopropyl alcohol and water.
- Wipe the panel surface using a clean cloth while the solvent is still wet. Allow the panel surface to dry.
- Apply the wetting solution to the area where you are installing the stripe or decal. Application of a soapy wetting solution on the top side of the stripe or decal will ease the pull of the squeegee on the stripe or decal. NOTE: Do not touch the adhesive backing of the stripes. Apply the wetting solution on the adhesive side of the stripe or decal. Remove the backing material of the stripe or the decal as needed.
- Apply the strip or decal (1) to the panel. The wetting solution will allow movement for proper positioning on the panel surface.
- Working from the center where possible, squeegee the stripe or decal into position. Apply additional wetting solution as needed to ease installation.
- Apply heat to the stripe or decal at the recessed areas. Press the stripe or decal into the recess to obtain a firm bond.
- Use adequate light reflection to inspect the stripe or decal from a critical angle. This technique detects any irregularities that may have developed during the installation. NOTE: Do not use a razor blade or a knife edge to pierce the air bubbles. Remove all air bubbles by piercing the bubble with one of the following items: A safety pin A needle A tool with the same size piercing tip
- Pierce the bubble on the outer edge. Force the air out through the opposite edge using the blade of the squeegee.
Scheme 13
Scheme 13: Rocker Panel Front Molding Replacement
| Callout | Component Name |
|---|
| Preliminary Procedures Open both side doors in order to remove the rocker panel front molding assembly. Remove the rear rocker panel molding assembly. Refer to Rocker Panel Rear Molding Replacement . |
| 1 | Rocker Panel Front Molding Screw (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 2.5 (22 lb in) |
| 2 | Rocker Panel Molding Lower Retainer (Qty: 6) |
| 3 | Rocker Panel Molding Upper Retainer (Qty: 9) |
| 4 | Rocker Panel Front Molding Assembly Procedure Remove the two front rocker panel screws. Release the six lower rocker molding retainers. Release the eleven upper rocker molding retainers. NOTE: Replace the retainer clips as needed. |
| NOTE |
|---|
| Replace the retainer clips as needed. |
Rocker Panel Front Molding Replacement
Scheme 14
Scheme 14: Front Bumper Fascia Tow Eye Access Hole Cover Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Front Bumper Fascia Front Tow Eye Access Hole Cover Procedure Using a small plastic flat-bladed tool, release the bottom locking tab and pull out and down from the rear bumper fascia. Using needle nose pliers release the v-notch hook from the retainer hole in the front bumper fascia and remove. |
Front Bumper Fascia Tow Eye Access Hole Cover Replacement (Encore)
Scheme 15
Scheme 15: Front Bumper Fascia Tow Eye Access Hole Cover Replacement (Trax)
| Callout | Component Name |
|---|
| 1 | Front Bumper Fascia Front Tow Eye Access Hole Cover Procedure Using a small plastic flat-bladed tool, release the bottom locking tab and pull out and down from the rear bumper fascia. Using needle nose pliers release the v-notch hook from the retainer hole in the front bumper fascia and remove. |
Front Bumper Fascia Tow Eye Access Hole Cover Replacement (Trax)
Scheme 16
Scheme 16: Rear Bumper Fascia Tow Eye Access Hole Cover Replacement
| Callout | Component Name |
|---|
| 1 | Rear Bumper Fascia Rear Tow Eye Access Hole Cover Procedure Using a small plastic flat-bladed tool, release the bottom locking tab and pull out and down from the rear bumper fascia. Using needle nose pliers release the v-notch hook from the retainer hole in the rear bumper fascia and remove. |
Rear Bumper Fascia Tow Eye Access Hole Cover Replacement
Scheme 17
Scheme 17: Radiator Grille Emblem/Nameplate Replacement (Trax)
Radiator Grille Emblem/Nameplate Replacement (Trax)
Scheme 18
Scheme 18: Radiator Grille Emblem/Nameplate Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the radiator grille opening cover. Refer to Radiator Grille Opening Cover Replacement (Trax) . |
| 1 | Radiator Grille Emblem Procedure Use a suitable tool to release the 4 locking tabs and pull the radiator grille emblem from the radiator upper grille. |
Radiator Grille Emblem/Nameplate Replacement (Encore)
Front Grille Emblem/Nameplate Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front grille opening cover. Refer to Radiator Grille Opening Cover Replacement (Trax) . |
| 1 | Front Grille Emblem Procedure Use a suitable tool to release the 4 locking tabs and pull the front grille emblem from the front upper grille. |
Front Grille Emblem/Nameplate Replacement
Scheme 19
Scheme 19: Liftgate Outside Handle Emblem Replacement (Trax)
| Callout | Component Name |
|---|
| 1 | Liftgate Outside Handle Emblem CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure Using a heat gun in a circular motion, warm the liftgate outside handle emblem in order to help remove the adhesive tape backing. Clean any left over tape residue with a 50/50 mixture by volume of isopropyl alcohol and clean drinkable water. Peel the adhesive tape liner from the backside of the liftgate outside handle emblem before applying to the liftgate. Align the two alignment pins to the liftgate. Using a clean cotton towel and hand pressure, wet out the entire liftgate outside handle emblem to the liftgate. |
Liftgate Outside Handle Emblem Replacement (Trax)
Scheme 20
Scheme 20: Liftgate Outside Handle Emblem Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the liftgate center applique. Refer to Liftgate Center Applique Replacement (Encore) . |
| 1 | Liftgate Outside Handle Emblem (Tri-Shield) CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) one hour after assembly to allow the adhesive to develop sufficient bond strength. Use a heat gun or equivalent tool to remove the old emblem. Clean all the adhesive residue from the applique, wipe the surface dry with a clean lint-free towel prior to installing new emblem. Using a suitable trim tool, release the four locking tabs while pulling the liftgate outside handle emblem from the applique. When removing protective liners from adhesive backed emblems, be careful not to touch the tape with hands and do not allow the tape to come in contact with dirt or any foreign matter prior to adhesion. Remove the protective liner from the back side of the adhesive tape. Align the emblem and four lock tabs to the holes on the applique and press to ensure full adhesion is made. |
Liftgate Outside Handle Emblem Replacement (Encore)
Scheme 21
Scheme 21: Liftgate Emblem/Nameplate Replacement (Trax)
| Callout | Component Name |
|---|
| 1 | Liftgate Vehicle Name Plate CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a heat gun or equivalent to remove the old name plate. Clean all adhesive from the liftgate and wipe the surface dry with a clean lint-free towel prior to installing the new name plate. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Use the alignment template or witness marks to position liftgate vehicle name plate. Using the palm of the hand, wet out the liftgate vehicle name plate to the liftgate to ensure full adhesion is made. |
Liftgate Emblem/Nameplate Replacement (Trax)
Scheme 22
Scheme 22: Liftgate Emblem/Nameplate Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Liftgate Vehicle Name Plate CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a heat gun or equivalent to remove the old name plate. Clean all adhesive from the liftgate and wipe the surface dry with a clean lint-free towel prior to installing the new name plate. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Use the alignment template or witness marks to position liftgate vehicle name plate. Using the palm of the hand, wet out the liftgate vehicle name plate to the liftgate to ensure full adhesion is made. |
Liftgate Emblem/Nameplate Replacement (Encore)
Scheme 23
Scheme 23: Liftgate Emblem/Nameplate Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Liftgate Vehicle Name Plate CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a heat gun or equivalent to remove the old name plate. Clean all adhesive from the liftgate and wipe the surface dry with a clean lint-free towel prior to installing the new name plate. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Use the alignment template or witness marks to position liftgate vehicle name plate. Using the palm of the hand, wet out the liftgate vehicle name plate to the liftgate to ensure full adhesion is made. |
Liftgate Emblem/Nameplate Replacement (Encore)
Scheme 24
Scheme 24: Liftgate Emblem/Nameplate Replacement (Encore AWD)
| Callout | Component Name |
|---|
| 1 | Liftgate Vehicle Name Plate CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a heat gun or equivalent to remove the old name plate. Clean all adhesive from the liftgate and wipe the surface dry with a clean lint-free towel prior to installing the new name plate. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Use the alignment template or witness marks to position liftgate vehicle name plate. Using the palm of the hand, wet out the liftgate vehicle name plate to the liftgate to ensure full adhesion is made. |
Liftgate Emblem/Nameplate Replacement (Encore AWD)
Scheme 25
Scheme 25: Liftgate Emblem/Nameplate Replacement (Trax LTZ LT)
| Callout | Component Name |
|---|
| 1 | Liftgate Vehicle Name Plate CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a heat gun or equivalent to remove the old name plate. Clean all adhesive from the liftgate and wipe the surface dry with a clean lint-free towel prior to installing the new name plate. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Use the alignment template or witness marks to position liftgate vehicle name plate. Using the palm of the hand, wet out the liftgate vehicle name plate to the liftgate to ensure full adhesion is made. |
Liftgate Emblem/Nameplate Replacement (Trax LTZ LT)
Scheme 26
Scheme 26: Liftgate Emblem/Nameplate Replacement (Trax AWD)
| Callout | Component Name |
|---|
| 1 | Liftgate Vehicle Name Plate CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a heat gun or equivalent to remove the old name plate. Clean all adhesive from the liftgate and wipe the surface dry with a clean lint-free towel prior to installing the new name plate. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Use the alignment template or witness marks to position liftgate vehicle name plate. Using the palm of the hand, wet out the liftgate vehicle name plate to the liftgate to ensure full adhesion is made. |
Liftgate Emblem/Nameplate Replacement (Trax AWD)
Scheme 27
Scheme 27: Front Bumper Lower Fascia Center Grille Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement (Encore) . |
| 1 | Front Bumper Lower Fascia Center Grille Screws (Qty: 5) CAUTION: Refer to Fastener Caution . |
| 2 | Front Bumper Lower Fascia Center Grille Procedure Disconnect the electrical connector. Release the fifteen locking tabs and pull the front bumper lower fascia center grille from the front bumper fascia. If not damaged, transfer the ambient temperature sensor to the new front bumper lower fascia center grille. |
Front Bumper Lower Fascia Center Grille Replacement (Encore)
Scheme 28
Scheme 28: Front Grille Replacement (Trax)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement (Trax) . |
| 1 | Radiator Grille Procedure Place the bumper fascia face down on a clean protected surface. Using a suitable trim tool, release the thirteen locking tabs while pulling the radiator grille from the front fascia. NOTE: Each individual front bumper fascia tab must be secure to each slot in the radiator grille prior to re-assemble of the fascia to the vehicle. |
| NOTE |
|---|
| Each individual front bumper fascia tab must be secure to each slot in the radiator grille prior to re-assemble of the fascia to the vehicle. |
Front Grille Replacement (Trax)
Scheme 29
Scheme 29: Front Grille Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement (Encore) . |
| 1 | Radiator Grille Screw (Qty 2) CAUTION: Refer to Fastener Caution . |
| 2 | Radiator Grille Procedure Place the bumper fascia face down on a clean protected surface. Using a suitable trim tool, release the eight locking tabs while carefully pulling the radiator grille from the front fascia. NOTE: Each individual front bumper fascia tab must be secure to each slot in the radiator grille prior to re-assemble of the fascia to the vehicle. |
| NOTE |
|---|
| Each individual front bumper fascia tab must be secure to each slot in the radiator grille prior to re-assemble of the fascia to the vehicle. |
Front Grille Replacement (Encore)
Scheme 30
Scheme 30: Front Upper Grille Replacement (Trax)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front grille support reinforcement. Refer to Front Grille Support Reinforcement Replacement (Trax) . |
| 1 | Radiator Upper Grille Screws (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Radiator Upper Grille Procedure Use a flat bladed tool to release the 6 locking tabs and pull the radiator upper grille from the front bumper fascia. |
Front Upper Grille Replacement (Trax)
Scheme 31
Scheme 31: Front Upper Grille Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front grille opening cover. Refer to Front Grille Opening Cover Replacement (Encore) . |
| 1 | Front Upper Grille Screw (Qty: 4) CAUTION: Refer to Fastener Caution . |
| 2 | Front Upper Grille Procedure Use a suitable tool to release the 5 locking tabs and pull the front upper grille from the radiator opening upper cover. |
Front Upper Grille Replacement (Encore)
Scheme 32
Scheme 32: Radiator Grille Opening Cover Replacement (Trax)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the radiator grille. Refer to . Front Grille Replacement (Trax) |
| 1 | Radiator Grille Opening Cover Procedure Place the radiator grille face down on a clean protected surface. Using a suitable trim tool, release the thirteen locking tabs on the radiator grille opening cover and remove from the radiator grill. NOTE: Each individual tab on the radiator grille opening cover must be secure to each slot in the radiator grille prior to re-assemble of the radiator grill to the fascia. |
| NOTE |
|---|
| Each individual tab on the radiator grille opening cover must be secure to each slot in the radiator grille prior to re-assemble of the radiator grill to the fascia. |
Radiator Grille Opening Cover Replacement (Trax)
Scheme 33
Scheme 33: Front Grille Opening Cover Replacement (Encore)
Front Grille Opening Cover Replacement (Encore)
Scheme 34
Scheme 34: Front Opening Upper Cover Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front upper grille. Refer to Front Upper Grille Replacement (Encore) . |
| 1 | Front Opening Upper Cover Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Front Opening Upper Cover Procedure With a suitable tool release the 8 locking tabs and pull from the front bumper fascia. |
Front Opening Upper Cover Replacement (Encore)
Scheme 35
Scheme 35: Front Bumper Fascia Upper Molding Replacement (Encore)
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement (Encore) . |
| 1 | Front Bumper Fascia Upper Molding Procedure Place the bumper fascia face down on a clean protected surface. Release the five locking tabs while carefully pulling the front bumper fascia upper molding from the front fascia. |
Front Bumper Fascia Upper Molding Replacement (Encore)
Scheme 36
Scheme 36: Front Side Door Lower Molding Replacement
| Callout | Component Name |
|---|
| 1 | Front Side Door Lower Molding Retainers (Qty 12) |
| 2 | Front Side Door Lower Molding Procedure Apply two layers of masking tape around the top edge of the front side door lower molding to prevent any paint surface damage. Starting at the front top corner using a suitable flat bladed plastic tool release the twelve front side door lower molding retainers. Replace the front side door lower molding retainers as needed. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water and a clean towel, remove the left over adhesive residue from the masking tape. |
Front Side Door Lower Molding Replacement
Scheme 37
Scheme 37: Front Fender Wheel Opening Molding Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement (Trax) , Front Wheelhouse Liner Replacement (Encore) . |
| 1 | Front Fender Wheel Opening Molding Retainers (Qty: 9) |
| 2 | Front Fender Wheel Opening Molding Procedure Slide an 8mm 6 point socket, or equivalent, over the ends of the retainers collapsing the tabs to disengage the six retainers from the front fender and then the three retainers from the front bumper fascia. Pull the front fender wheel opening molding upward to slide the tab on the wheel opening molding out of the front fascia. |
Front Fender Wheel Opening Molding Replacement
Scheme 38
Scheme 38: Rear Side Door Lower Molding Replacement
| Callout | Component Name |
|---|
| 1 | Rear Side Door Lower Molding Retainers (Qty 10) |
| 2 | Rear Side Door Lower Molding Procedure Apply two layers of masking tape around the top edge of the rear side door lower molding to prevent any paint surface damage. Starting at the front top corner using a suitable flat bladed plastic tool release the ten rear side door lower molding retainers. Replace the rear side door lower molding retainers as needed. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water and a clean towel, remove the left over adhesive residue from the masking tape. |
Rear Side Door Lower Molding Replacement
Scheme 39
Scheme 39: Rear Wheel Opening Molding Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Open the rear side door. Remove the rear wheelhouse liner. Refer to Rear Wheelhouse Liner Replacement . |
| 1 | Rear Wheel Opening Molding Retainer (Qty: 8) |
| 2 | Rear Wheel Opening Molding Procedure Apply two layers of masking tape around the edge of the rear wheel opening molding to prevent any paint surface damage. Using a trim type release tool, working from the inside fender flange area, disengage the six retainers from the body side outer panel and then the two retainers from the rear bumper fascia. Pull the rear wheel opening molding upward to slide the tab on the wheel opening molding out of the rear fascia. Replace the rear wheel opening molding retainers as needed. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water and a clean towel, remove the left over adhesive residue from the masking tape. |
Rear Wheel Opening Molding Replacement
Scheme 40
Scheme 40: Rocker Panel Rear Molding Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Open the rear side door. |
| 1 | Rocker Panel Rear Molding Upper Retainer (Qty 3) |
| 2 | Rocker Panel Rear Molding Lower Retainer (Qty 2) |
| 3 | Tire Deflector Push-Pin (Qty 2) |
| 4 | Rear Wheelhouse Liner Bolt (Qty 2) CAUTION: Refer to Fastener Caution . |
| 5 | Rocker Panel Rear Molding Procedure Remove the two rear wheelhouse liner bolts. Release the two tire deflector push-pin. Release the upper and lower rocker panel rear molding retainers. Pull the rocker panel rear molding rearward to release the molding from the rocker panel front molding retaining tabs and remove from the vehicle. |
Rocker Panel Rear Molding Replacement
Scheme 41
Scheme 41: Roof Panel Joint Finish Molding Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Begin at the rear window and lift the molding from the ditch, disengaging the molding from the integral ditch retaining clips. |
| 1 | Roof Panel Joint Finish Molding Assembly Procedures Begin at the front windshield, tuck the finish molding tab to the front roof header. Using a roller-type tool, roll the ditch molding into the ditch securing the molding to each of the integral ditch retainers. Inspect the levelness of the ditch molding to the roof panel. If not level, roll the area again to achieve a smooth fit to the ditch. NOTE: Ensure the retaining clips are secure to the roof ditch prior to installing the new molding. |
| NOTE |
|---|
| Ensure the retaining clips are secure to the roof ditch prior to installing the new molding. |
Roof Panel Joint Finish Molding Replacement
Scheme 42
Scheme 42: Roof Panel Joint Rear Finish Molding Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Roof Panel Joint Rear Finish Molding Procedure Start at the rear edge of the roof panel joint rear finish molding and carefully pry the molding from the roof panel integral joint retaining clip. Slide the roof panel joint rear finish molding out of the channel and from under the luggage carrier side rail. Slide the roof panel joint rear finish molding into the channel and under the luggage carrier side rail. Position the rear edge of the roof panel joint rear finish molding to the edge of the spoiler and press into the integral joint retaining clip. |
Roof Panel Joint Rear Finish Molding Replacement (Encore)
Scheme 43
Scheme 43: Roof Panel Joint Front Finish Molding Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Roof Panel Joint Front Finish Molding Procedure Start at the front edge of the roof panel joint front finish molding and carefully pry the molding from the roof panel integral joint retaining clip. Slide the roof panel joint front finish molding out of the channel and from under the luggage carrier side rail. Slide the roof panel joint front finish molding into the channel and under the luggage carrier side rail. Position the front edge of the roof panel joint front finish molding to the edge of the spoiler and press into the integral joint retaining clip. |
Roof Panel Joint Front Finish Molding Replacement (Encore)
Scheme 44
Scheme 44: Hood Ornament Replacement (Encore)
| Callout | Component Name |
|---|
| 1 | Hood Ornament CAUTION: Refer to Exterior Trim Emblem Removal Caution . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Apply a suitable tape around the hood ornament. Use a heat gun or equivalent to remove the hood ornament. Use a plastic flat bladed tool to assist in removal. Using a suitable trim-type release tool start from the front edge of the hood ornament and release the 4 retainers. Clean any remaining residue with a 50/50 mixture by volume of isopropyl alcohol and clean drinkable water. Wipe surface dry with a clean lint-free towel. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Using the palm of the hand, apply even pressure to the hood ornament to ensure full adhesion is made. |
Hood Ornament Replacement (Encore)
Scheme 45
Scheme 45: Rear End Spoiler Replacement
| Callout | Component Name |
|---|
| Preliminary Procedure Open and support the liftgate. Remove the liftgate upper center trim finish panel. Refer to Liftgate Upper Center Trim Finish Panel Replacement . |
| 1 | Rear End Spoiler Bolt (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 5 (44 lb in) |
| 2 | Rear End Spoiler Nut (Qty: 3) Tighten 5 (44 lb in) |
| 3 | Rear End Spoiler Procedure Apply masking tape to protect the area around spoiler. Using a trim type release tool disengage the two rear end spoiler clips. Remove the grommet from the liftgate outer panel. Disconnect the electrical harness connector. Disconnect the rear washer hose. Remove the rear end spoiler. Transfer parts as needed. |
Rear End Spoiler Replacement
Plenum Water Flow Direction and Cleaning
A large percentage of water will flow off the windshield area into the plenum chamber drain system and then down the outside on the plenum to the underside of the vehicle. To ensure that the plenum chamber water management system performs properly, the air inlet grille panel, plenum chamber, and drains must not be blocked with debris.
In the graphic below the gray arrows show the water flow direction in the plenum chamber and drains system.
Scheme 46
Scheme 46: Plenum Water Flow Direction and Cleaning
Plenum Chamber and Drain Valve-Cleaning
The plenum chamber is located in front of the windshield and below the air inlet grille panel.
- Remove the air inlet grille panel. Refer to «Air Inlet Grille Panel Replacement (Trax)»(/buick/encore/i-2012-2016/remont/wiperwasher-systems/#wiper-system-and-washer-system) , «Air Inlet Grille Panel Replacement (Encore)»(/buick/encore/i-2012-2016/remont/wiperwasher-systems/#wiper-system-and-washer-system) .
- Clean the plenum chamber, drains and the air inlet grille panel of debris blockage.
- Flush the plenum chamber, drains and the air inlet grille panel with clean water.
- Install the air inlet grille panel. Refer to «Air Inlet Grille Panel Replacement (Trax)»(/buick/encore/i-2012-2016/remont/wiperwasher-systems/#wiper-system-and-washer-system) , «Air Inlet Grille Panel Replacement (Encore)»(/buick/encore/i-2012-2016/remont/wiperwasher-systems/#wiper-system-and-washer-system)
