Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Rocker Molding to Fender Screw | 2 N.m | 18 lb in |
Fastener Tightening Specifications
Adhesive Body Side Moldings
The body side moldings, emblems and name plates are attached to the body panels with adhesive tape. To insure a good replacement of new or old moldings, emblems, and name plates, the panel surface should be warm 21-32°C (70-90°F), clean, and free of any wax or oily film. Methods are listed to attach loose molding ends, completely removed moldings and replacement moldings, emblems, and name plates.
Adhesive Body Side Moldings End Loose
- Wash the affected area with soap and water and wipe dry. Wipe the panel and the adhesive side of the molding with a clean rag using oil-free naphtha or alcohol.
- If needed, apply a length of masking tape as a molding guide. A straightedge may also be used.
- Apply the adhesive to the back of the molding and press in place. If the adhesive GM P/N 1052621 or equivalent is used, apply constant pressure to the molding for 30 seconds or until a firm bond has been made.
Adhesive Body Side Molding Completely Removed
Tools Required: J 25070 Heat Gun
| IMPORTANT | This procedure is for moldings that have not been damaged. Do not use this procedure if the molding is dented or was pried from the body. |
- Remove all adhesive from the body panel and the back of the molding using 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent.
- Wash the affected panel area with soap and water and wipe dry.
- Remove all traces of adhesive from the body panel and the back of the molding using Varnish Makers and Painters (VM&P) naphtha.
- Mark the proper position of the molding with a length of masking tape. Use adjacent moldings as a guide.
- Warm the body panel with the J 25070 to a minimum of 21°C (70°F).
- Apply a piece of double-coated foam tape 3M™ P/N 06382 Gray or equivalent to the molding.
- Align the molding to the tape guideline on the body panel.
- Peel the backing from the end of the molding.
- Press firmly into place while continuing to remove the backing.
- Hand roll the molding to the body to ensure proper adhesion.
Tools Required
J 25070 Heat Gun
Scheme 1
- When replacing or repairing a nameplate do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the nameplate.
- Heat the nameplate using the J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the nameplate from the panel surface.
- When replacing a nameplate, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
Installation Procedure
| IMPORTANT | Apply the nameplate in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
- Ensure the area where the nameplate will be installed is clean and dry.
- If the location of the nameplate has not been marked, apply tape and use the following dimensions for the Buick door nameplate. Dimension (A) 30 mm (1.188 in) from the top of the molding to the bottom of the nameplate. Dimension (B) 80 mm (3.156 in) from the front edge of the door to the beginning of the nameplate.
- If the location of the nameplate has not been marked, apply tape and use the following dimensions for the Regal door nameplate. Dimension (A) 30 mm (1.188 in) from the top of the molding to the bottom of the nameplate. Dimension (B) 80 mm (3.156 in) from the front edge of the door to the beginning of the nameplate.
- For the CENTURY LIMITED nameplate apply to the recessed area in the door molding as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F) using the J 25070, if necessary.
- Ensure that the temperature of the nameplate is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the nameplate.
- Remove the protective liner from the back of the nameplate.
- Position the nameplate to the location marks and press the nameplate to the mounting surface.
- Apply equal pressure along the nameplate to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
Removal Procedure
- When replacing an emblem/nameplate do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the emblem/nameplate.
- To remove an emblem/nameplate, heat the emblem/nameplate using a J 25070.
- Apply the heat using a circular motion for about 30 seconds holding the J 25070 approximately 152 mm (6 in) from the surface. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the emblem/nameplate from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07501 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the emblem/nameplate in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
- Clean the area where the emblem/nameplate will be installed. Use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- If the location of the emblem/nameplate has not been marked, apply tape and mark the location as shown below.
- For the SUPERCHARGED emblem/nameplate install as shown.
- For the GS emblem/nameplate install to the following dimensions: Dimension (a) is 85.725 mm (3.375 in) from the bottom edge of the rear compartment lid to the bottom of the emblem/nameplate. Dimension (b) is 31.750 mm (1.250 in) from the right edge of the rear compartment lid to the edge of the emblem/nameplate.
- For the LS emblem/nameplate install as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F) using the J 25070, if necessary.
- Ensure that the temperature of the emblem/nameplate is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the emblem/nameplate.
- Remove the protective liner from the back of the emblem/nameplate.
- Position the emblem/nameplate to the location marks and press the emblem/nameplate to the mounting surface.
- Apply equal pressure along the emblem/nameplate in order to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
- When replacing or repairing an emblem/nameplate do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the emblem/nameplate.
- Heat the emblem/nameplate using an J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the emblem/nameplate from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the emblem/nameplate in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
Scheme 2
- Clean the area where the emblem/nameplate will be installed. Use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- Apply tape and mark the location as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F).
- Ensure that the temperature of the emblem/nameplate is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the nameplate.
- Remove the protective liner from the back of the emblem/nameplate.
- Position the emblem/nameplate to the recessed area on the fascia and press the emblem/nameplate to the mounting surface.
- Apply equal pressure along the emblem/nameplate to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
- When replacing or repairing an emblem/nameplate do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the emblem/nameplate.
- Heat the emblem/nameplate using an J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the emblem/nameplate from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a (50/50 mixture) by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the emblem/nameplate in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
Scheme 3
- Clean the area where the emblem/nameplate will be installed. Use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a (50/50 mixture) by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- Apply tape and mark the location as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F).
- Ensure that the temperature of the emblem/nameplate is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the emblem.
- Remove the protective liner from the back of the emblem/nameplate.
- Position the emblem/nameplate to the location marks and press the emblem/nameplate to the mounting surface.
- Apply equal pressure along the emblem/nameplate to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
- When replacing or repairing an emblem/nameplate do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the emblem/nameplate.
- Heat the emblem/nameplate using an J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the emblem/nameplate from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the emblem/nameplate in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
Scheme 4
- Clean the area where the emblem/nameplate will be installed. Use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- Apply tape and mark the location as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F).
- Ensure that the temperature of the emblem/name plate is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the emblem.
- Remove the protective liner from the back of the emblem/nameplate.
- Position the emblem/nameplate to the location marks and press the emblem/nameplate to the mounting surface.
- Apply equal pressure along the emblem/nameplate to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
- When replacing or repairing an molding do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the molding.
- Heat the molding using an J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the molding from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the molding in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
Scheme 5
- Clean the area where the molding will be installed. Use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- Apply tape and mark the location as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F).
- Ensure that the temperature of the molding is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the molding.
- Remove the protective liner from the back of the molding.
- Position the molding to the location marks and press the molding to the mounting surface.
- Apply equal pressure along the molding to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
Scheme 6
- When replacing or repairing an molding do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the molding.
- To remove an molding, heat the molding using J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the molding from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a, 50/50 mixture, by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the molding in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
Scheme 7
- Clean the area where the molding will be installed. Use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a, 50/50 mixture, by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- Apply tape and mark the location as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F).
- Ensure that the temperature of the molding is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the molding.
- Remove the protective liner from the back of the molding.
- Position the molding to the location marks and press the molding to the mounting surface.
- Apply equal pressure along the molding to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
| IMPORTANT | The lower door moldings upper retainers will possibly break and will require replacement. |
- Remove lower door moldings upper retainers by pulling from the door starting from the front edge and working rearward.
- Slide the lower door moldings down and off of the lower door molding support.
- Remove the lower door molding from the door.
- Pull out the center pins of the lower door molding support retainers.
- Remove the lower door molding retainers from the lower door molding support.
- Remove the lower door molding support from the door.
Scheme 8
- Align the lower door molding support to the holes in the door panel.
- Install the lower door molding support retainers to the lower door molding support.
- Press in the center pins of the lower door molding support until fully seated. IMPORTANT: The door must be open during molding installation.
- Position the bottom flange of the lower door molding behind the lower edge of the lower door moldings support.
- Align the lower door moldings upper retainers to the holes in the door panel.
- Press the lower door moldings upper retainers into the holes working from the front to the rear, until the retainers are fully seated.
J 25070 Heat Gun
Scheme 9
- When replacing or repairing an molding do the following: 1.1. Use tape to protect the mounting surface during removal. 1.2. Use tape for alignment marks for installation of the molding.
- Heat the molding using an J 25070. Apply heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the molding from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the molding in an environment that is free from dust or other dirt that could come into contact with the sticky backing. Foreign material may cause improper adhesion. |
Scheme 10
- Clean the area where the molding will be installed. Use a lint-free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to clean the area.
- Dry the area thoroughly.
- Apply tape and mark the location as shown.
- Heat the mounting surface to approximately 27-41°C (80-105°F).
- Ensure that the temperature of the molding is approximately 29-32°C (85-90°F). IMPORTANT: Do not touch the adhesive backing on the molding.
- Remove the protective liner from the back of the molding.
- Position the molding to the location marks and press the molding to the mounting surface.
- Apply equal pressure along the molding to uniformly bond the item to the mounting surface.
- Remove the protective tape from the mounting surface.
J 38778 Door Trim Pad and Garnish Clip Remover
Scheme 11
- Remove the push-in retainers from the bottom of the rocker molding at the rocker panel, using the J 38778.
- Remove the screw from the rocker molding at the front fender wheel opening edge
- Release the retainers from the rocker molding at the front fender.
- Release the retainer from the rocker molding at the quarter panel.
- Remove the rocker molding by pulling off, from front to the rear. CAUTION: Wear safety glasses in order to avoid eye damage.
- Drill the rivets from the rocker molding support using a 6.0 mm (0.236 in) drill bit.
- Remove the rocker molding support from the rocker panel.
- Align the rocker molding support to the first front hole in the rocker panel.
- Install a rivet to the first front hole in the rocker panel molding support.
- Install a rivet to the last rear hole in the rocker panel molding support.
- Install the remainder of the rivet to the rocker panel molding support.
- Align the rocker panel molding to the rocker panel.
- Install the tabs to the rocker molding support.
- Install the rocker panel molding retainers to the front fender.
- Install the rocker panel molding retainers to the quarter panel.
- Install the push-in retainers to the bottom of the rocker panel molding. NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
- Install the screw from the rocker molding at the front fender wheel opening edge. Tighten Tighten the screw to 2 N.m (18 lb in).
J 25070 Heat Gun
- When replacing a weld joint molding do the following: Use tape to protect the mounting surface during removal. Use tape for alignment marks for installation of the molding.
- Heat the weld joint molding using a J 25070 152 mm (6 in) from the surface. Apply the heat using a circular motion for about 30 seconds. NOTE: Use a plastic, flat-bladed tool to prevent paint damage when removing an emblem/name plate.
- Use a plastic, flat-bladed tool to remove the weld joint molding from the panel surface.
- When replacing, remove all adhesive as follows: For body panels use a 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07502 or equivalent. For plastic panels use a lint free cloth and Varnish Makers and Painters (VMP) naphtha or a 50/50 mixture by volume of isopropyl alcohol and water to remove the adhesive.
| IMPORTANT | Apply the weld joint in an environment that is free of dust or other dirt that could come into contact with the adhesive backing. Foreign material may cause improper adhesion. |
- Warm the body panel with a J 25070 to a minimum of 21°C (70°F). IMPORTANT: Do not touch the adhesive backing on the molding.
- Remove the protective liner at the front edge of the weld joint molding.
- Align and center the front edge of the weld joint molding with the front edge of the weld joint.
- Position the molding to the location marks and press the molding to the mounting surface.
- Continue to remove the protective liner from the molding, centering the molding and pressing it into the weld joint.
- Remove the protective tape from the mounting surface.
J 25070 Heat Gun
Stripes or Decals
The stripes and decals adhere to a painted surface using pressure sensitive adhesive.
The use of a wetting solution aids the technician in lifting and positioning the stripe or decal during the installation. The wetting solution ensures a better bond between the stripe or decal and the panel assembly. Use a wetting solution when applying large stripe and decal packages.
Complete the following procedures before you apply a stripe or a decal
Scheme 12
- Metal repair or refinishing after a collision
- Painting the underlying surface
Maintain a temperature 21-38°C (70-100°F) on the body surfaces and the decals prior to installation. The decal requires auxiliary heat sources in order to warm the body surfaces and decals. If the temperature is below 21°C (70°F) the decal may not adhere to the body surface properly.
| IMPORTANT | You may apply stripes or decals using the dry method. Use the wet method if the dry method does not result in a bubble free application. This may be the case in large graphics packages. |
Use the wet method in order to apply the stripes or decals that are applied on flexible surfaces (fascias, etc.). This will reduce the formation of bubbles under the decal due to the outgassing potential of the flexible materials.
Use the following equipment and materials in order to apply a stripe or a decal
- A wetting solution
- A foaming type of window cleaner that does not contain ammonia.
- A silicone, wax and grease remover
- Varnish Makers and Painters (VM&P) naptha
- Isopropyl alcohol
- A squeegee 75-100 mm (3-4 in) wide. Made of plastic or hard rubber. Deburr any sharp or rough edges in order to prevent scratching of the stripe or decal.
- A water bucket and sponge or spray bottle
- Sandpaper 800 grit or finer Wet or dry type
- A heat gun J 25070
- A clean, lint-free wiping cloth
- A sharp knife or razor blade
- A pair of scissors
- A fine pin or needle
- A marking pencil
Stripe or Decal Removal
- Remove the following components: Necessary moldings or trim panel Molding attaching clips Handles Sidemarker lamps Other stripe or decal overlapping parts
- Clean the following areas as needed: The repair surfaces The adjacent panels The openings
- Use 3M Scotch Brite molding adhesive remover disk 3M P/N 07502 or equivalent in order to remove the stripe or decal from the body panel.
- Use Varnish Makers and Painters (VM&P) naptha in order to remove all traces of adhesive residue from the painted surfaces.
Stripe or Decal Installation - Wet Method
- Prepare the surface. IMPORTANT: Remove any imperfections that would appear through the stripe or decal if the area has been refinished.
- Clean the painted surface using the following types of removers: Silicone Wax Grease
- Clean the area where the stripe or decal will be applied using a 50-50 mixture of isopropyl alcohol and water.
- Wipe the panel surface using a clean cloth while the solvent is still wet. Allow the panel surface to dry.
- Apply the wetting solution to the area where you are installing the stripe or decal. Application of a soapy wetting solution on the top side of the stripe or decal will ease the pull of the squeegee on the stripe or decal and help to eliminate damage. IMPORTANT: Do not touch the adhesive backing of the stripes.
- Apply the wetting solution on the adhesive side of the stripe or decal. Remove the backing material of the stripe or the decal as needed.
- Apply the strip or decal to the panel. The wetting solution will allow movement for proper positioning on the panel surface.
- Working from the center where possible, squeegee the stripe or decal into position. Apply additional wetting solution as needed in order to ease installation.
- Apply heat to the stripe or decal at the recessed areas. Press the stripe or decal into the recess in order to obtain a firm bond.
- Use adequate light reflection in order to inspect the stripe or decal from a critical angle. This technique detects any irregularities that may have developed during the installation. IMPORTANT: Do not use a razor blade or a knife edge in order to pierce the air bubbles.
- Remove all air bubbles by piercing the bubble with one of the following items: A safety pin A needle A tool with a pin size piercing tip
- Pierce the bubble on the outer edge. Force the air out from the opposite edge using the blade of the squeegee.
- Install any previously removed components. Clean the components as needed.