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General Electrical System - Repair Instructions: Wiring BMW Z3 E36 рестайлинг

Horns 7 illustrations ~325 words

61 13 Special tools for wiring harness repairs

Note. For Special Tools identification, see SPECIAL TOOLS - Z3 .

Special Tools Required

  1. 61 1 150
  2. 61 1 190
  3. 61 4 320
  4. 61 8 084
  5. 61 9 020
  6. 61 9 029
  7. 61 9 041
  8. 61 9 042
  9. 61 9 043
  10. 61 9 044

Repair ranges I, II, III for vehicle electrical system.

  1. Order No.: 81 24 9 408 080.
  2. Order No.: 81 24 9 408 300.
  3. Order No.: 81 24 9 408 400.

Scheme 3

Scheme 3

Repair range IV for vehicle electrical system, special tool 61 9 020

Contents

  1. Special tool 61 9 041 (hand pliers).
  2. Special tool 61 9 042 (matrix).
  3. Special tool 61 9 043 (wire stripper).
  4. Special tool 61 9 044 (matrix).

Scheme 4

Scheme 4

Special tool 61 9 043 (wire stripper with wire cutter) for cutting and stripping wires.

Scheme 5

Scheme 5

Handling

Cutting to length and stripping insulating from cables.

Special tool 61 9 041 (hand pliers) with special tool 61 9 042 (matrix) for crimping connectors and contact tubes for fan connectors up to a wire cross-section of 2.5 mm and for pushing on contact tubes for fan connectors.

Handling

Crimping stop parts (contacts).

Fan connector for retrofitting/repairs.

Scheme 6

Scheme 6

Special tool 61 1 150 (release and pressing-out tool) for

  1. Releasing round plug housings.
  2. Releasing relay carriers.
  3. Pressing out contacts.
  4. Removing indicator lights.

Scheme 7

Scheme 7

Handling

Opening plug housings and removing contacts of different plug systems, refer to 61 13 ... OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Scheme 8

Scheme 8

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm 2 .

Handling

Crimping stop parts (contacts).

Special tool 61 4 320 (crimping set with pliers) for

  1. Crimping MPQ contacts, refer to «61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ)»(ref-202366-S02036663802005102700000) .
  2. Crimping MQS contacts, refer to «61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS)»(ref-202366-S20439167302005102700000) .

Scheme 9

Scheme 9