24 00 Transmission in general
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Transmission to engine | ||||
| Hex screws | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R / GA6HP19Z / GA6HP26Z / GA6HP32Z | M8 | 24 Nm | |
| Hex screws | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R / GA6HP19Z / GA6HP26Z / GA6HP32Z | M10 | 45 Nm | |
| Hex screws | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R / GA6HP19Z / GA6HP26Z / GA6HP32Z | M12 | 82 Nm | |
| Torx bolts | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R | M8 | 21 Nm | |
| Torx bolts | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R | M10 | 42 Nm | |
| Torx bolts | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R | M12 | 72 Nm | |
| Torx bolts | GA6HP19Z / GA6HP26Z | M6 | 9 Nm | |
| Torx bolts | GA6HP19Z / GA6HP26Z | M8 | 22 Nm | |
| Torx screws N62TU | GA6HP26Z | M8 | 19 Nm | |
| Torx screws N62TU | GA6HP26Z | M10 | 38 Nm | |
| Torx bolts | GA6HP19Z / GA6HP26Z | M12 | 73 Nm | |
| Torx screws, steel N51/N52/N54/N47/N53/N43/N45K | GA6HP19Z / GA6L45R | M8 | 19 Nm | |
| Torx screws, steel N51/N52/N54/N43/N47/N53/N52K | GA6HP19Z / GA6L45R | M12 | 66 Nm | |
| 2AZ Transmission to engine N51/N52/N54/N53/N52K Aluminium screws are marked blue | GA6HP19Z / GA6L45R | Replace screws Jointing torque and angle of rotation must be observed without fail | ||
| GA6HP19Z / GA6L45R | M10x30 | Jointing torque | 20 Nm | |
| Torque angle | 90-110° | |||
| GA6HP19Z | M10x85 | Jointing torque | 20 Nm | |
| Torque angle | 180-200° | |||
| GA6HP19Z | M12 | Jointing torque | 34 Nm | |
| Torque angle | 90-110° | |||
| GA6HP19Z / GA6L45R | M12x76 | Jointing torque | 25 Nm | |
| Torque angle | 130° | |||
| 3AZ Reinforcement shell to transmission/extension | A4S 200R / A4S 270R / A4S 310R / A5S 300J / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R/A5S 390R / GA6HP19Z / GA6HP26Z / GA6HP32Z | M8 | 23 Nm | |
| 4AZ Cover plate for transmission | GA6HP19Z | M6 | 9 Nm |
TECHNICAL DATA - TRANSMISSION IN GENERAL
24 11 Transmission housing, transmission oil sump
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 5AZ Transmission oil sump | 4HP-22 / 4HP-24 / A5S 310Z / A5S 325Z | M6 | 6 Nm | |
| A5S 560Z / A5S 440Z | M6 | 10 Nm | ||
| A4S 270R / A4S 310R | M6 | 12 Nm | ||
| A5S 360R / A4S 360R | M6 | 10 Nm | ||
| A5S 300J | 9 Nm | |||
| GA6HP26Z / GA6HP19Z / GA6L45R / GA6HP32Z | M6 | 10 Nm | ||
| 6AZ Oil drain plug | A4S 200R / A5S 310Z / | M10 | 16 Nm | |
| A5S 325Z | 35 Nm | |||
| A5S 440Z | M16x1.5 | 30 Nm | ||
| A5S 560Z | 50 Nm | |||
| A5S 360R / A5S 390R | M14 | 18 Nm | ||
| A4S 270R / A4S 310R | 25 Nm | |||
| A5S 300J | 35 Nm | |||
| GA6L45R | M12x1.75 | 14 Nm | ||
| GA6HP19Z / GA6HP26Z / GA6HP32Z | M10x1 | Metal oil sump | 12 Nm | |
| GA6HP19Z / GA6HP26Z / GA6HP32Z | M16x1.5 M24x1 | Plastic oil sump | 8 Nm | |
| 7AZ Oil filler plug | A5S 325Z | 30 Nm | ||
| A5S 310Z / A5S 560Z | 100 Nm | |||
| A5S 440Z | M18x1.5 | 35 Nm | ||
| A4S 270R / A4S 310R | 33 Nm | |||
| A5S 360R / A4S 360R | M14 | 18 Nm | ||
| A5S 300J | 40 Nm | |||
| GA6HP26Z / GA6HP32Z | M30x1.5 | 80 Nm | ||
| GA6HP19Z / GA6HP26Z / GA6HP32Z | M18x1.5 | 35 Nm | ||
| GA6L45R | M18x1.5 | 19 Nm |
TECHNICAL DATA - TRANSMISSION HOUSING, TRANSMISSION OIL SUMP
24 13 Transmission Extension, Bearings, Seals
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Slotted nut/output flange | A5S 310Z / A5S 440Z / A5S 560Z / A5S 325Z | 120 Nm | ||
| 2AZ Double hexagon nut/output flange | GA6HP26Z / GA6HP19Z | 80 Nm | ||
| 3AZ Output shaft nut to output flange | GA6L45R | 22x1.5 | 100 Nm |
TECHNICAL DATA - TRANSMISSION EXTENSION, BEARINGS, SEALS
24 22 Planetary gear drive
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Brake coupling D/G on gear box housing | A5S 310Z / A5S 560Z | M10 | ||
| Insert all screws until contact is made with screw head in each case | ||||
| Center bolt | 30 Nm | |||
| Both outer screws | 15 Nm | |||
| Center bolt | 63 Nm | |||
| Both outer screws | 30 Nm | |||
| Both outer screws | 63 Nm |
TECHNICAL DATA - PLANETARY GEAR DRIVE
24 23 Shift Clutches
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Torx screws for F clutch on transmission case | 4HP-22 / 4HP-24 | M6 | 10 Nm | |
| / A5S 560Z | M8 | 23 Nm | ||
| 2AZ Brake band adjusting screw | A 4 S 270 R / A 4 S 310 R | 5/16" | 5 Nm | |
| 3AZ Lock nut of brake band adjusting screw | A 4 S 270 R / A 4 S 310 R | 5/16" | 21 Nm |
TECHNICAL DATA - SHIFT CLUTCHES
24 34 Shift Valves, Parking Lock
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 7AZ Pulse generator, output speed | A5S 325Z | 6 Nm | ||
| 8AZ Pulse generator, turbine speed | A5S 325Z | 8 Nm | ||
| 9AZ Plug | A5S 325Z | 20 Nm |
TECHNICAL DATA - SHIFT VALVES, PARKING LOCK
24 35 Wire Harness, Shift Elements and Sensor
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Transmission socket to case | 4HP-22 EH / 4 HP-24EH / A5S 310Z | M26 | 12 Nm | |
| A4S 270R / A4S 310R | M26 | 14 Nm |
TECHNICAL DATA - WIRE HARNESS, SHIFT ELEMENTS AND SENSOR
24 40 Torque converter
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Torque converter to flywheel | M8 | 26 Nm | ||
| A4S 270R / A4S 310R / A5S 310Z / A5S 300J / A5S 440Z / A5S 560Z / A5S 325Z / A4S 200R / GA6HP26Z / GA6HP19Z | M10 8.8 | 45 Nm | ||
| A5S360/390R | M10 | 45 Nm | ||
| A5S360/390R / GA6HP19Z / GA6HP26Z / GA6HP32Z / GA6L45R | M10 10.9 | 56 Nm |
TECHNICAL DATA - TORQUE CONVERTER
51 External shift linkage
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Selector lever on transmission | A4S 200R / A4S 270R / A4S 310R / A5S 310Z / A5S 325Z / A5S 440Z / A5S 560Z / A5S 360R / A5S 390R / GA6HP19Z / GA6HP26Z / GA6 HP32Z / GA6L45R | M8x1 | 10 Nm | |
| A5S 300J | M8 | 15 Nm |
External Shift Linkage
24 52 Interior Shift Elements
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Shift segment to shaft | A4S 270R / A4S 310R | 22 Nm | ||
| A5S 300J | M14x1.5 | 35 Nm | ||
| 2AZ Detent spring on shift unit | A4S 270R / A4S 310R | 5/16" | 25 Nm |
TECHNICAL DATA - INTERIOR SHIFT ELEMENTS