Automatic Transmission - Repair BMW X5 E70

00 DANGER OF POISONING IF OIL IS INGESTED/ABSORBED THROUGH THE SKIN

Danger of poisoning!

Ingesting oil or absorbing through the skin may cause poisoning!

Possible symptoms are

1. Headaches
2. Dizziness
3. Stomach aches
4. Vomiting
5. Diarrhoea
6. Cramps/fits
7. Unconsciousness

Protective measures/rules of conduct

1. Pour oil only into appropriately marked containers
2. Do not pour oil into drinking vessels (drinks bottles, glasses, cups or mugs)
3. Observe country-specific safety regulations

First aid measures

1. Do not induce vomiting. If the person affected is still conscious, he/she must rinse out their mouth with water, drink plenty of water and consult a doctor immediately. If the person affected is unconscious, do not administer anything by mouth, place the person in the recovery position and seek immediate medical attention.

00 RISK OF INJURY IF OIL COMES INTO CONTACT WITH EYES AND SKIN

Danger of injury!

Contact with eyes or skin may result in injury!

Possible symptoms are

1. Impaired sight
2. Irritation of the eyes
3. Reddening of the skin
4. Rough and cracked skin

Protective measures/rules of conduct

1. Wear protective goggles
2. Wear oil-resistant protective gloves
3. Observe country-specific safety regulations

First aid measures

1. Eye contact: Rinse eyes immediately with plenty of water for at least 15 minutes; if available, use an eye-rinsing bottle. If irritation of the eyes persists, consult a doctor.
2. Skin contact: Wash off with soap and water immediately. If irritation persists, consult a doctor. NOTE: Do not use solvents/thinners.

00 SAFETY INSTRUCTIONS FOR HANDLING OIL

Recycling

Observe country-specific waste-disposal regulations.

Measures if oil is unintentionally released

1. Personal precautionary measures: Danger of slipping! Keep non-involved persons away from the work area. Wear personal protective clothing/equipment.
2. Environmental protection measures: Prevent oil from draining into drain channels, sewerage systems, pits, cellars, water and the ground.
3. Limiting spread: Use oil blocks to prevent the surface spread of oil.
4. Cleaning procedure: Bind and dispose of escaped oil with nonflammable absorbents. NOTE: Do not flush oil away with water or aqueous cleaning agents.

00 11 237 Checking/topping up fluid level in automatic transmission (GA6HP19Z)

Installation

Tighten down filler plug using

Scheme 179

1. Hexagon wrench 8 A/F
2. Torque wrench
3. Socket 8 A/F

Topping up transmission fluid after a repair

Stand vehicle on a level surface and secure against rolling off. Undo filler plug (1).

Scheme 180

Installation

Replace sealing ring.

Top up transmission fluid until it emerges from filling orifice. Start engine. Replenish transmission fluid until it emerges from filling orifice. Screw in filler plug (1). Tightening torque, see 24 11 7AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP . Press brake pedal to floor and shift through all gears several times at idle speed. Then shift to "P" position (Park). Then check fluid level.

Checking fluid level

1. Call up Service functions (Drive) in BMW diagnosis system
2. Carry out fluid level check in accordance with instructions

00 11 500 CHECKING/TOPPING UP FLUID LEVEL IN AUTOMATIC TRANSMISSION (GA6HP26Z)

Installation

Tighten down filler plug using

1. Hexagon wrench 8 A/F
2. torque wrench
3. Socket 8 A/F

Topping up transmission fluid after a repair

Stand vehicle on a level surface and secure against rolling off.

Undo filler plug (1).

Installation

Replace sealing ring.

Top up transmission fluid until it emerges from filling orifice.

Start engine.

Replenish transmission fluid until it emerges from filling orifice.

Screw in filler plug (1).

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Scheme 181

Press brake pedal to floor and shift through all gears several times at idle speed. Then shift to "P" position (Park).

Then check fluid level.

Checking fluid level

1. Call up Service functions (Drive) in BMW diagnosis system
2. Carry out fluid level check in accordance with instructions

23 TRANSMISSION DESIGNATIONS

Breakdown of BMW designation

BREAKDOWN OF BMW DESIGNATION

Manual transmission

BREAKDOWN OF BMW DESIGNATION (MANUAL TRANSMISSION)

Automatic transmission

BREAKDOWN OF BMW DESIGNATION (AUTOMATIC TRANSMISSION)

23 .. UNIVERSAL TRANSMISSION BRACKET

Special tools required

1. 00 2 030
2. 23 0 132
3. 23 4 050

Note. The universal transmission bracket is introduced for the E60 AWD Suitable for manual and automatic transmissions

Scheme 182

Supporting transmission

Support transmission with special tools 23 4 050, 23 0 132, 00 2 030.

Scheme 183

23 .. ... UNIVERSAL TRANSMISSION RETAINING BRIDGE

Special tools required

1. 00 1 450
2. 24 0 200

Note. The transmission retaining bridge 24 0 200 is suitable for both manual and automatic transmissions

Adapt adapters (1) and spindle with thrust piece (3) to transmission.

Adapt length with slide (2).

Screw in spindle (4).

Scheme 184

24 00 018 Adjusting gear lever (parking lock emergency release) (Version 1)

Note. Check cable for ease of movement. Move gear selector switch to "P" position. Control for emergency release must not be actuated.

Unfasten nut. Tightening torque 25 16 10AZ . Remove cable (1). Installation: Adjust cable.

1. Release nut.
2. Adjust cable by means of holder (2).
3. Spacing A = 1.5 mm.

Scheme 185

24 00 018 Adjusting gear lever (parking lock emergency release) (Version 2)

Note. Check cable for ease of movement. Move gear selector switch to "P" position. Control for emergency release must not be actuated.

Unfasten nut. Adjust cable (1) via holder (2). Distance A = 1.5 mm.

24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU

Special tools required

1. 00 2 030
2. 23 0 132
3. 23 4 050
4. 24 1 110
5. 24 2 390
6. 24 4 160
7. 23 4 161
8. 24 4 165

Necessary preliminary tasks

1. Disconnect battery . See «12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY»(/bmw/x5/e70-2006-2010/remont/horns/#general-electrical-system-repair__12-00-instructions-for-disconnecting-and) .
2. If necessary, remove fan cowl . See «17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (N52K)»(/bmw/x5/e70-2006-2010/remont/cooling-system-mechanical/#cooling-system-repair-n52-n62__17-11-035-removing-and-installingreplacing) .
3. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
4. Remove reinforcement plate . See «31 10 010 REMOVING AND INSTALLING/REPLACING REINFORCEMENT PLATE»(/bmw/x5/e70-2006-2010/remont/axle-shafts/#front-axle-repair__31-10-010-removing-and-installingreplacing) . Important notes on installation are described in this work step.
5. Remove exhaust system . See «18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (N52K)»(/bmw/x5/e70-2006-2010/remont/exhaust/#exhaust-repair-n52__18-00-020-removing-and-installing) .
6. Remove heat shields
7. Remove propeller shaft from front differential . See «26 11 000 REMOVING AND INSTALLING PROPELLER SHAFT (INSERTED) COMPLETELY»(/bmw/x5/e70-2006-2010/remont/driveshaft-universal-joints/#propeller-shaft-repair) .
8. Remove propeller shaft
9. Support engine with lifter when removing transmission

Unfasten nut.

Disconnect cable (1).

Installation

Scheme 186

1. Unfasten nut.
2. Adjust cable by means of holder (2) until spacing A = 1 mm is obtained
3. Tighten nut.

Unfasten screws (1 and 2).

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Release lines (3) from retaining clips.

Scheme 187

Release screw (1).

Detach oil line (2) from front axle.

Scheme 188

Release screw (1).

Disconnect hydraulic lines (2) to transmission fluid cooler.

Installation

Replace sealing rings.

Scheme 189

1. Unlock plug (1) by turning and disconnect
2. Release cable from retainers
3. Insert special tool 24 2 390 in sealing sleeve

These tasks are described in NOTES ON MECHATRONICS .

(Important: Observe important note)

Scheme 190

Release screw (1) and remove crankshaft sensor.

Scheme 191

Release cable box (1) from holder (2).

Scheme 192

Release connector (1) from holder and disconnect.

Scheme 193

Supporting transmission

Support with special tools 23 4 050, 23 0 132 and 00 2 030.

Secure transmission with tensioning strap (1).

Tasks are described in TRANSMISSION BRACKET .

Unlock and detach plugs (1) and (2).

Scheme 194

Crank engine at vibration damper in direction of rotation until screw is visible in opening.

Release all screws of torque converter with special tool 24 1 110.

Crank engine further and release remaining 3 bolts.

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Scheme 195

Prepare special tool (1) 24 4 161 (A) with shaped section (2) 24 4 165 side (A) to (A).

Scheme 196

Insert special tool 24 4 160 into opening of transmission housing and tensions slightly with screw (1).

Raise by turning screw (2) and clamp down.

Then tighten down screw (1).

Scheme 197

Release screws.

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Unflange transmission.

Scheme 198

Installation

Bore (1) in driving disk must be accessible from opening on engine oil pan.

Scheme 199

Check that dowel sleeves are correctly seated.

Replace damaged dowel sleeves.

Scheme 200

Installation

Rotate torque converter until bore in torque converter is flush with bore in driving disk.

Flange automatic transmission to engine.

24 00 030 Removing and installing automatic transmission (GA6HP19Z) N52K

Special tools required

1. 00 2 030 Universal hydraulic lifter
2. 00 9 010
3. 00 9 120 Torsion angle gauge
4. 00 9 130 Magnet
5. 23 4 050 Fixture
6. 24 1 110
7. 24 1 370
8. 24 2 390

Necessary preliminary tasks

1. Disconnect battery . See «12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY»(/bmw/x5/e70-2006-2010/remont/horns/#general-electrical-system-repair__12-00-instructions-for-disconnecting-and) .
2. If necessary, remove fan cowl . See «17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (N52K)»(/bmw/x5/e70-2006-2010/remont/cooling-system-mechanical/#cooling-system-repair-n52-n62__17-11-035-removing-and-installingreplacing) .
3. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
4. Remove reinforcement plate . See «31 10 010 REMOVING AND INSTALLING/REPLACING REINFORCEMENT PLATE»(/bmw/x5/e70-2006-2010/remont/axle-shafts/#front-axle-repair__31-10-010-removing-and-installingreplacing) . Important notes on installation are described in this work step.
5. Remove exhaust system . See «18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (N52K)»(/bmw/x5/e70-2006-2010/remont/exhaust/#exhaust-repair-n52__18-00-020-removing-and-installing) .
6. Remove heat shields
7. Remove propeller shaft from front differential . See «26 11 000 REMOVING AND INSTALLING PROPELLER SHAFT (INSERTED) COMPLETELY»(/bmw/x5/e70-2006-2010/remont/driveshaft-universal-joints/#propeller-shaft-repair) .
8. Remove propeller shaft. See «26 11 000 REMOVING AND INSTALLING PROPELLER SHAFT (INSERTED) COMPLETELY»(/bmw/x5/e70-2006-2010/remont/driveshaft-universal-joints/#propeller-shaft-repair) .
9. Support engine with lifter when removing transmission

Unfasten nut. Disconnect cable (1). Installation

1. Unfasten nut.
2. Adjust cable by means of holder (2) until spacing A = 1 mm is obtained
3. Tighten nut.

Scheme 201

Release screw (1). Disconnect hydraulic lines (2) to transmission fluid cooler. Tightening torque 17 22 1AZ. Installation: Replace sealing rings.

Scheme 202

Release nut (1) and bracket from transmission oil lines on oil sump. Tightening torque 17 22 2AZ.

Scheme 203

Remove heat shield (1). Release screw (2). Detach bracket (3) from front axle.

Scheme 204

Release screw (1). Detach oil line (2) from front axle.

Scheme 205

Detach oil lines (1) from bracket (2).

Scheme 206

Disconnect connector (1). Release screws (2). Remove retaining plate (3). Tightening torque, 24 00 1AZ.

Scheme 207

Release aluminium screw on right (1) on right next to cable retaining plate with special tool 00 9 010. Aluminium screws must be replaced. Tightening torque 24 00 2AZ.

Scheme 208

Insert special tool 24 1 370 into opening of transmission housing and secure with screw (1).

Note. Check installation location. Lug (2) must point in opposite direction to direction of travel!

Scheme 209

1. Unlock and disconnect plug (1) by turning.
2. Do not touch pins.
3. Release cable from retainers.
4. Insert special tool 24 2 390 in sealing sleeve

Operations are described in notes on mechatronics .

Scheme 210

Supporting transmission

Support transmission with special tools 23 4 050, 00 2 030. Secure transmission to mounting with tensioning strap (1). Tasks are described in Transmission bracket. After completion of work, check transmission oil level.

Scheme 211

Crank engine at vibration damper in direction of rotation until screw (1) is visible in opening. Release all screws of torque converter with special tool 24 1 110. Crank engine further and release remaining 5 bolts. Tightening torque 24 40 1AZ.

Scheme 212

Release screws. Installation: Observe screw fastening sequence without fail. Tightening torque, steel screws 24 00 1AZ. Aluminium screws must be replaced. Tightening torque and angle of rotation, aluminium screws/bolts 24 00 2AZ.

Scheme 213

Installation: Tighten down screws/bolts to specified torque. Secure rotation angle of special tool 00 9 120 with magnet 00 9 130 to underbody and screw down blue aluminium screws/bolts in accordance with angle of rotation. Angle of rotation 24 00 2AZ.

Scheme 214

Installation: Bore hole (1) of drive plate must be accessible from opening on engine oil sump. Check dowel sleeves (2...3) for correct seating. Replace damaged dowel sleeves.

Scheme 215

Installation: Rotate torque converter until bore in torque converter is flush with bore in driving disc. Flange automatic transmission to engine.

24 00 043 INSTALLING REPLACEMENT TRANSMISSION (GA6HP26Z)

Drain automatic transmission fluid at oil drain plug.

Tightening torque, see 24 11 6AZ in AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Recycling

Catch and dispose of escaping transmission fluid.

Observe country-specific waste-disposal regulations.

Necessary preliminary tasks

1. Remove automatic transmission. See «24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-023-removing-and-installing) .

Convert selector lever (1).

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Convert holder (2) for cable.

Scheme 216

Convert transportation lock (1).

Convert all cable holders.

Convert all seal plugs.

Convert protective cap on output shaft.

Transmission identification

Scheme 217

1. refer to BMW Parts Service
2. on type plate

24 00 050 Installing replacement transmission (GA6HP19Z)

Drain automatic transmission fluid at oil drain plug.

Tightening torque, see 24 11 6AZ in AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Note. Recycling: Catch and dispose of escaping transmission fluid. Observe country-specific waste-disposal regulations.

Necessary preliminary tasks

1. Remove «automatic transmission»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-030-removing-and-installing) .

Convert selector lever (1). Tightening torque, see 24 51 1AZ in 51 EXTERNAL SHIFT LINKAGE . Modify holder (2).

Scheme 218

Modify transfer box. Convert transportation lock (1). Convert all cable holders. Convert all seal plugs. Convert protective cap on output shaft.

Scheme 219

24 11 010 REMOVING AND INSTALLING/SEALING OR REPLACING TRANSMISSION SUMP (GA6HP26Z)

Necessary preliminary tasks

1. Remove assembly underside protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
2. Remove heat shields

Remove oil drain plug (1).

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Drain automatic transmission fluid.

Installation

Replace oil drain plug.

Scheme 220

Recycling

Catch and dispose of escaping transmission fluid.

Observe country-specific waste-disposal regulations.

Unscrew all bolts.

Remove transmission sump (1).

Installation

Insert screws (2) until screw heads make contact.

Insert all further screws in diagonal sequence from inside to outside until screw heads make contact.

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Scheme 221

Remove gasket (1) from transmission sump.

Clean transmission oil sump to remove residual oil.

Clean sealing faces and groove with a cloth.

Insert new gasket in transmission sump groove.

Scheme 222

Replace sealing ring (1) on oil filter tube.

Scheme 223

Installation

The gasket is correctly installed when it is engaged in the locating opening of the transmission sump.

Scheme 224

24 11 010 Removing and installing/sealing or replacing gearbox sump (GA6HP26Z)

Release screws (1). Remove air deflector (2). Tightening torque, see 24 00 6AZ in 00 TRANSMISSION ASSEMBLY .

Scheme 225

Remove oil drain plug (1). Tightening torque, see 24 11 6AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP . Drain automatic transmission oil. Installation note: Replace oil drain plug.

Catch and dispose of escaping gearbox oil.

Scheme 226

Unscrew all bolts. Remove gearbox sump (1). Installation note: Insert screws (2) until screw heads make contact. Insert all further screws in diagonal sequence from inside to outside until screw heads make contact. Tightening torque, see 24 11 5AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP .

Scheme 227

Remove gasket (1) from gearbox sump. Clean gearbox oil sump to remove residual oil. Clean sealing surfaces with a cloth. Place new seal on gearbox oil sump. Important! Do not degrease gearbox sump with cleaning agent.

Scheme 228

24 11 011 Removing and installing/sealing or replacing transmission sump (GA6HP19Z)

Necessary preliminary tasks

1. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .

Remove oil drain plug (1). Tightening torque, see 24 11 6AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP . Drain automatic transmission fluid. Installation: Replace oil drain plug.

Scheme 229

Unscrew all bolts. Remove transmission sump (1). Installation: Insert screws (2) until screw heads make contact. Insert all further screws in diagonal sequence from inside to outside until screw heads make contact. Tightening torque, see 24 11 6AZ in 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP .

Scheme 230

Remove gasket (1) from transmission sump. Clean sealing faces and groove with a cloth. Insert new gasket in transmission sump groove. Important! Do not degrease transmission sump with cleaning agent.

Scheme 231

Replace sealing ring (1) on oil filter tube.

Scheme 232

Installation: The gasket is correctly installed when it is engaged in the locating opening of the transmission sump.

Scheme 233

24 11 665 Removing and installing/replacing transmission oil filter (GA6HP26Z)

Necessary preliminary tasks

1. Remove «transmission fluid sump»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-11-010-removing-and-installingsealing) .

Remove gear oil filter (1). Installation: Replace oil filter seal and wet with automatic transmission fluid.

Scheme 234

24 31 010 REPLACING TORQUE CONVERTER SHAFT SEAL (GA6HP26Z)

Special tools required

1. 00 1 450
2. 24 0 200
3. 24 2 351
4. 24 2 352
5. 24 2 353
6. 24 2 360

Necessary preliminary tasks

1. Remove automatic transmission. See «24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-023-removing-and-installing) .

Secure transmission with special tool 24 0 200 to assembly stand 00 1 450.

Remove torque converter. See 24 40 010 REMOVING AND INSTALLING/REPLACING TORQUE CONVERTER (GA6HP26Z) .

Scheme 235

Attach special tool 24 2 353 to drive shaft (1).

Scheme 236

Screw in special tool 24 2 351 until it is firmly connected with shaft seal.

Screw in special tool 24 2 352 to remove shaft seal.

Scheme 237

Oil sealing lip on shaft seal.

Drive in shaft seal (1) with special tool 24 2 360 as far as it will go.

Scheme 238

24 13 012 REPLACING OUTPUT FLANGE SHAFT SEAL (GA6HP26Z)

Special tools required

1. 23 0 490 Puller
2. 24 4 310 Mandrel

Necessary preliminary tasks

1. Remove rear underbody protection. See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
2. Remove exhaust system. See «18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (N52K)»(/bmw/x5/e70-2006-2010/remont/exhaust/#exhaust-repair-n52__18-00-020-removing-and-installing) .
3. Remove heat shields
4. Support transmission.
5. Remove transfer box. See «27 10 010 REMOVING AND INSTALLING TRANSFER BOX ATC 700 (AUTOMATIC TRANSMISSION)»(/bmw/x5/e70-2006-2010/remont/transfer-case/#transfer-box-repair__27-10-010-removing-and-installing) .

Drive a hole into radial shaft seal (1) using a center punch.

Screw special tool 23 0 490 into radial shaft seal (1).

Drive out radial shaft seal (1) with impact weight (2).

Scheme 239

Installation

Coat sealing lips of new radial seal with clean transmission oil.

Drive shaft seal firmly home with special tool 24 4 310.

Scheme 240

24 13 013 Replacing output flange shaft seal (GA6HP19Z)

Special tools required

1. 23 0 490 Puller
2. 24 4 310 Mandrel

Necessary preliminary tasks

1. Remove rear underbody protection. See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
2. Remove transfer box. See «27 10 010 REMOVING AND INSTALLING TRANSFER BOX ATC 700 (AUTOMATIC TRANSMISSION)»(/bmw/x5/e70-2006-2010/remont/transfer-case/#transfer-box-repair__27-10-010-removing-and-installing) .

Drive a hole into radial shaft seal (1) using a center punch.

Screw special tool 23 0 490 into radial shaft seal (1). Drive out radial shaft seal (1) with impact weight (2).

Scheme 241

Installation: Coat sealing lips of new radial seal with clean transmission oil. Drive shaft seal firmly home with special tool 24 4 310.

Scheme 242

24 14 001 REPLACING SELECTOR SHAFT SEAL (GA6HP26Z)

Special tools required

1. 24 5 361
2. 24 5 362
3. 24 5 364
4. 24 5 366

Necessary preliminary tasks

1. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .

Unfasten nut.

Remove cable (1).

Installation

Adjusting cable

Scheme 243

1. Release nut
2. Adjust cable by means of holder (2) Distance A > or = 1 mm.

Unfasten nut.

Take off holder (1).

Tightening torque. See AUTOMATIC TRANSMISSION - TIGHTENING TORQUES .

Scheme 244

Screw in special tool 24 5 361 until it is firmly connected with shaft seal.

Scheme 245

Screw special tool 24 5 362 onto special tool 24 5 361 and tighten down.

This pulls the shaft seal out of the transmission housing.

Scheme 246

Oil sealing lip on shaft seal (1).

Screw in shaft seal (1) with special tools 24 5 366 and 24 5 364 as far as it will go.

Scheme 247

24 14 002 Replacing shaft seal for selector shaft (GA6HP19Z)

Special tools required

1. 24 5 361
2. 24 5 362
3. 24 5 364
4. 24 5 366

Necessary preliminary tasks

1. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .

Unfasten nut. Remove cable (1). Installation: Adjusting cable

1. Release nut
2. Adjust cable by means of holder (2)
3. Distance A = 1.5 mm

Scheme 248

Unfasten nut. Take off holder (1). Tightening torque 24 51 1AZ.

Scheme 249

Screw in special tool 24 5 361 until it is firmly connected with shaft seal.

Scheme 250

Screw special tool 24 5 362 onto special tool 24 5 361 and tighten down. This pulls the shaft seal out of the transmission housing.

Scheme 251

Oil sealing lip on shaft seal (1). Screw in shaft seal (1) with special tools 24 5 366 and 24 5 364 as far as it will go.

Scheme 252

Special tools required

1. 00 1 450
2. 24 0 200
3. 24 2 351
4. 24 2 352
5. 24 2 353
6. 24 2 360

Necessary preliminary tasks

1. Remove automatic transmission. See «24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-023-removing-and-installing) .

Secure transmission with special tool 24 0 200 to assembly stand 00 1 450.

Remove torque converter. See 24 40 010 REMOVING AND INSTALLING/REPLACING TORQUE CONVERTER (GA6HP26Z) .

Attach special tool 24 2 353 to drive shaft (1).

Screw in special tool 24 2 351 until it is firmly connected with shaft seal.

Screw in special tool 24 2 352 to remove shaft seal.

Oil sealing lip on shaft seal.

Drive in shaft seal (1) with special tool 24 2 360 as far as it will go.

Scheme 253

24 31 011 Replacing torque converter shaft seal (GA6HP19Z)

Special tools required

1. 00 1 450 Assembly Stand
2. 24 0 200 Support
3. 24 2 351
4. 24 2 352
5. 24 2 353
6. 24 2 400

Necessary preliminary tasks

1. Remove «automatic transmission.»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-030-removing-and-installing) .

Secure transmission with special tool 24 0 200 to assembly stand 00 1 450. Remove torque converter. Note: Read and comply with note on installation of transmission retaining bridge.

Scheme 254

Attach special tool 24 2 353 to drive shaft (1).

Scheme 255

Screw in special tool 24 2 351 until it is firmly connected with shaft seal. Screw in special tool 24 2 352 to remove shaft seal.

Scheme 256

Oil sealing lip on shaft seal. Drive in shaft seal (1) with special tool 24 2 400 as far as it will go.

Scheme 257

24 31 575 Replacing oil pump O-rings (GA6HP26/19Z)

Special tools required

1. 24 1 180
2. 24 1 184

Necessary preliminary tasks

1. Remove automatic transmission. See «24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-023-removing-and-installing) or «24 00 030 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP19Z) N52K»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-030-removing-and-installing) .
2. Secure transmission with «transmission holding bridge»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__23-universal-transmission-retaining) on assembly stand.
3. Remove torque converter. See «TORQUE CONVERTER»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair)
4. Remove «mechatronics»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-34-notes-on-mechatronics) .

Remove adapter (1). Installation: Note installation position.

Scheme 258

Release screws. Tightening torque 24 31 3AZ.

Scheme 259

Slide special tool 24 1 184 completely into puller 24 1 180.

Scheme 260

Attach special tool 24 1 180 and secure with screw (1). Insert screw (2) and release oil supply unit from transmission housing.

Scheme 261

Release screws. Tightening torque 24 31 1AZ.

Scheme 262

Detach cover (1) from pump body (2). Replace O-rings (3 + 4). Installation: Pay attention to installation position of gears during disassembly.

Scheme 263

24 34 ... MANUAL EMERGENCY RELEASE OF TRANSMISSION LOCK

In the event of a power supply interruption, e.g. flat battery or electrical fault, the transmission lock must be manually released, otherwise the wheel will be locked and the vehicle cannot be moved.

Note. The release tool is located in the tool kit under the floor panel in the luggage compartment!

Slide back cover mat (1) of drinks holder and remove.

Scheme 264

Open cover (1) in drinks holder base with release tool in direction of arrow.

Scheme 265

Insert release tool into opening.

Turn release tool clockwise up to stop and press down.

Transmission lock is released!

Scheme 266

Locking transmission lock

Pull out release tool in direction of arrow.

Transmission lock is locked.

Scheme 267

In the event of a power supply interruption, e.g. flat battery or electrical fault, the transmission lock must be manually released, otherwise the wheel will be locked and the vehicle cannot be moved.

Note. The release tool is located in the tool kit under the floor panel in the luggage compartment!

Slide back cover mat (1) of drinks holder and remove.

Open cover (1) in drinks holder base with release tool in direction of arrow.

Scheme 268

Insert release tool into opening.

Turn release tool clockwise up to stop and press down.

Transmission lock is released!

Scheme 269

Locking transmission lock

Pull out release tool in direction of arrow.

Transmission lock is locked.

Scheme 270

24 34 ... MANUALLY UNLOCKING TRANSMISSION LOCK

For various tasks, it is necessary to unlock and lock the transmission lock.

This can be done from inside or underneath the vehicle.

From vehicle interior

1. Refer to «MANUAL EMERGENCY UNLOCKING OF TRANSMISSION LOCK»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair) .

Underneath car

1. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
2. Press lever (1) towards rear. Clamp lever firmly if permanently unlocking is desired.

Locking

Scheme 271

1. Release lever (1) or release clamping

24 34 ... NOTES ON MECHATRONICS (GA6HP26Z/GA6HP32Z/GA6HP19Z)

Special tools required

1. 24 2 390

Unscrew plug (1) and disconnect.

Scheme 272

Insert special tool 24 2 390 in sealing sleeve (1).

Scheme 273

24 34 ... Release transmission lock electronically

Note. For various tasks, it is necessary to unlock and lock the parking lock. Before releasing the parking lock, secure the vehicle against rolling away.

Note. In the event of an open circuit, e.g. flat battery or electrical fault, the parking lock must be manually released, otherwise the wheel will be locked and the vehicle cannot be moved. Only specially trained service personnel are permitted to operate both the mechanical as well as the electrical emergency transmission release system. The vehicle must be raised and the underbody panelling removed in order to operate the mechanical emergency transmission release.

Release transmission lock electronically

Scheme 274

1. Switch the ignition on.
2. Press and hold brake pedal.
3. Press START-STOP button.
4. As soon as the starter can be heard to operate (this may take several seconds on diesel engines or at low temperatures) engage gear position N.
5. Press release button (1).

Push selector lever (2) forward up to point of resistance and hold.

Scheme 275

A CC message appears in the instrument cluster on reaching the required starter speed and a warning tone additionally sounds. Engage gear position N again. CC message: Transmission malfunction Gear position P may not be possible. Apply parking brake with vehicle stationary. have problem checked by nearest BMW Service Workshop.

Scheme 276

Gear position N is shown in the instrument cluster. Keep the brake pedal depressed until the starter stops. Leave the ignition switched on in order to subsequently move the vehicle. The transmission automatically shifts into P when the ignition is turned off.

Scheme 277

24 34 020 REPLACING SEALING SLEEVE FOR TRANSMISSION HOUSING (GA6HP26Z)

Special tools required

1. 24 2 390

Necessary preliminary tasks

1. Remove underbody protection . See «51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/x5/e70-2006-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-491-removing-and-installingreplacing) .
2. Remove transmission oil sump . See «24 11 010 REMOVING AND INSTALLING/SEALING OR REPLACING TRANSMISSION SUMP (GA6HP26Z)»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-11-010-removing-and-installingsealing) .

Unlock and disconnect plug (1) by turning.

Insert special tool 24 2 390 in sealing sleeve (1).

Unlock sealing sleeve with slide (1).

Scheme 278

Note. Note position of sealing sleeve.

Pull out sealing sleeve (1).

Installation

Screw in sealing sleeve partially (lug in upper area). Turn until lug engages in groove of transmission. Slide in sealing sleeve.

Lug on sealing sleeve must not be damaged!

Scheme 279

24 34 021 Replacing sealing sleeve for transmission housing (GA6HP19Z)

Special tools required

1. 24 2 390 Cap

Necessary preliminary tasks

1. Remove heat shields.
2. Remove transmission cross-member. See «22 32 050 REPLACING CROSS-MEMBER FOR TRANSMISSION MOUNTING»(/bmw/x5/e70-2006-2010/remont/mechanical/#engine-and-gearbox-suspension-repair-n52__22-32-050-replacing-cross-member-for) .
3. Remove «transmission oil sump»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-11-011-removing-and-installingsealing) .

Unlock and disconnect plug (1) by turning.

Scheme 280

Insert special tool 24 2 390 in sealing sleeve (1).

Scheme 281

Unlock sealing sleeve with slide (1).

Scheme 282

Note. Note position of sealing sleeve.

Pull out sealing sleeve (1). Installation: Screw in sealing sleeve partially (lug in upper area). Turn until lug engages in groove of transmission. Slide in sealing sleeve. Lug on sealing sleeve must not be damaged!

Scheme 283

24 34 561 REPLACING MECHATRONICS (GA6HP26Z/6HP32Z)

Special tools required

1. 24 2 390

Note. After completing work: Load specific data version with DIS.

Necessary preliminary tasks

E60/E61/E63/E64, E70 N62 only

1. Remove exhaust system at manifold and lower. See «18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (N52K)»(/bmw/x5/e70-2006-2010/remont/exhaust/#exhaust-repair-n52__18-00-020-removing-and-installing) .
2. Release crossmember from exhaust system on transmission.
3. Remove left and right heat shields.
4. Remove transmission crossmember.

Secure lever (1) with a cable tie (2) or wire in vertical position.

Note. Illustration shows E65.

Scheme 284

Unscrew plug (1) and disconnect.

Insert special tool 24 2 390 in sealing sleeve (1).

Remove transmission oil sump. See 24 11 010 REMOVING AND INSTALLING/SEALING OR REPLACING TRANSMISSION SUMP (GA6HP26Z) .

Unlock sealing sleeve with slide (1).

Scheme 285

Note position of sealing sleeve.

Pull out sealing sleeve (1).

Installation

Screw in sealing sleeve partially (lug in upper area). Turn until lug engages in groove of transmission. Slide in sealing sleeve.

Lug on sealing sleeve must not be damaged!

Release all screws (1 and 2).

1. 1 = M6 x 58 mm
2. 2 = M6 x 20 mm

Remove mechatronics.

Scheme 286

Scheme 287

Scheme 288

Installation

Check gaskets (1 and 2) for damage, replace gaskets if necessary.

Coat new seals with automatic transmission fluid and install.

Scheme 289

Installation

Insert screws (3) alternately until contact is made with each screw head.

Insert all further screws contact is made with each screw head.

Scheme 290

Scheme 291

24 34 562 Replacing mechatronics (GA6HP19Z)

Special tools required

1. 24 2 390 Cap

Note. After completing work: Load specific data version with DIS.

Necessary preliminary tasks

1. Remove heat shields.
2. Support automatic transmission with hydraulic lifter.
3. Remove transmission cross-member. «22 32 050 REPLACING CROSS-MEMBER FOR TRANSMISSION MOUNTING»(/bmw/x5/e70-2006-2010/remont/mechanical/#engine-and-gearbox-suspension-repair-n52__22-32-050-replacing-cross-member-for)

Version 1

Grip clamping sleeve (1) and slacken nut (2). Detach retainer (3) downwards using a screwdriver. Pull cable (4) out of holder. Installation: Adjust selector lever.

Scheme 292

Version 2

Release screw (1). Remove clamp (2). Release shift cable head (3) using a screwdriver from ball head of shift cable lever. Installation: Adjust gearshift lever.

Scheme 293

Version 3

Unfasten nut. Remove cable (1). Installation: Adjusting cable

1. Release nut
2. Adjust cable by means of holder (2) until spacing A = 1 mm is obtained
3. Tighten down nut

Scheme 294

Version 4

Move selector lever to "Park". Release shift cable head (1) using a screwdriver from ball head of shift lever. Detach retainer (2) downwards using a screwdriver. Slide cable (3) towards rear and disengaged in downward direction. Installation: Adjusting shift lever

Scheme 295

Unscrew plug (1) and disconnect.

Scheme 296

Insert special tool 24 2 390 in sealing sleeve (1).

Scheme 297

Remove transmission oil sump.

Unlock sealing sleeve with slide (1).

Scheme 298

Note position of sealing sleeve. Pull out sealing sleeve (1). Installation: Screw in sealing sleeve partially (lug in upper area). Turn until lug engages in groove of gearbox. Slide in sealing sleeve. Lug on sealing sleeve must not be damaged!

Scheme 299

Note: GA6HP19Z Release all screws (1 and 2). - 1 = M6 x 58 mm - 2 = M6 x 20 mm Remove mechatronics.

Scheme 300

Note: GA6HP19Z TU Release all screws (1 and 2). - 1 = M6 x 59 mm - 2 = M6 x 20 mm Remove mechatronics.

Scheme 301

Installation: Check gaskets (1 and 2) for damage, replace gaskets if necessary. Coat new seals with automatic transmission fluid and install.

Scheme 302

Installation: Insert screws (3) alternately until contact is made with each screw head. Insert all further screws contact is made with each screw head.

Scheme 303

Note: GA6HP19Z Important! Tighten down screws in order 1-10. Failure to comply with this requirement will result in serious damage to the automatic transmission! Tightening torque 24 30 1AZ.

Scheme 304

Note: GA6HP19Z TU Important! Tighten down screws in order 1-13. Failure to comply with this requirement will result in serious damage to the automatic transmission! Tightening torque 24 30 1AZ.

Scheme 305

24 40 010 REMOVING AND INSTALLING/REPLACING TORQUE CONVERTER (GA6HP26Z)

Special tools required

1. 00 2 550 Measurement Aid
2. 24 4 000 Handle

Necessary preliminary tasks

1. Remove automatic transmission . See «24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-023-removing-and-installing) .

Screw special tool 24 4 000 into torque converter.

Remove torque converter.

Note. When torque converter is removed, transmission oil flows out.

Scheme 306

Installation

When installing, do not damage shaft seal and bearing.

If the torque converter is not correctly installed, the driver of the pump impeller may be damaged when the transmission is flanged to the engine.

Remove torque converter and set down vertically.

Scheme 307

Installation

Push torque converter through shaft seal onto transmission shaft as far as it will go.

Press torque converter by hand into converter housing and turn in the process. Converter hub opening must snap into place in driver of pump impeller. Torque converter must be felt to slip inwards.

Determine distance between contact surface and surface (1) of tapped hole in torque converter with special tool 00 2 550.

Note. Measured value must be greater than 25 mm.

Scheme 308

24 40 011 Removing and installing/replacing torque converter (GA6HP19Z)

Special tools required

1. 00 2 550 Measurement Aid
2. 24 4 000 Handle

Necessary preliminary tasks

1. Remove «automatic transmission»(/bmw/x5/e70-2006-2010/remont/automatic-trans/#automatic-transmission-repair__24-00-030-removing-and-installing) .

Screw special tool 24 4 000 into torque converter. Remove torque converter.

Note. When torque converter is removed, transmission oil flows out.

Scheme 309

Installation: When installing, do not damage shaft seal and bearing. If the torque converter is not correctly installed, the driver of the pump impeller may be damaged when the transmission is flanged to the engine.

Remove torque converter and set down vertically.

Scheme 310

Installation: Push torque converter through shaft seal onto transmission shaft as far as it will go. Press torque converter by hand into converter housing and turn in the process. Converter hub opening must snap into place in driver of pump impeller. Torque converter must be felt to slip inwards. Determine distance between contact surface and surface (1) of tapped hole in torque converter with special tool 00 2 550.

Note. Measured value must be greater than 30 mm.

Scheme 311

24 50 010 Replacing emergency actuator

Necessary preliminary tasks

1. Remove rear compartment blower. See «64 11 263 REMOVING AND INSTALLING COMPLETE REAR CABIN FAN»(/bmw/x5/e70-2006-2010/remont/automatic-hvac-system/#heating-and-air-conditioning-repair__64-11-263-removing-and-installing)
2. Remove air duct under center console.

Unfasten nut. Remove cable (1). Installation: Adjust gearshift lever .

Scheme 312

Release screws (1) and remove emergency actuator (2) in upward direction.

Scheme 313

See also:
• AUTOMATIC TRANSMISSION - OPERATING FLUIDS
• 24 11 TRANSMISSION HOUSING, TRANSMISSION OIL SUMP
• AUTOMATIC TRANSMISSION - TIGHTENING TORQUES
• 00 11 500 CHECKING/TOPPING UP FLUID LEVEL IN AUTOMATIC TRANSMISSION (GA6HP26Z)
• 51 71 505 MOUNT SECURING FIXTURE FOR VEHICLE ON LIFTING PLATFORM
• 12 00... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY
• 17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (N52K)
• 51 47 491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION
• 31 10 010 REMOVING AND INSTALLING/REPLACING REINFORCEMENT PLATE
• 18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (N52K)
• 26 11 000 REMOVING AND INSTALLING PROPELLER SHAFT (INSERTED) COMPLETELY
• 17 21 500 FLUSHING OIL COOLER WITH LINES (AUTOMATIC TRANSMISSION)
• 51 EXTERNAL SHIFT LINKAGE
• 27 10 010 REMOVING AND INSTALLING TRANSFER BOX ATC 700 (AUTOMATIC TRANSMISSION)
• 61 35... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE)
• 22 32 050 REPLACING CROSS-MEMBER FOR TRANSMISSION MOUNTING
• 64 11 263 REMOVING AND INSTALLING COMPLETE REAR CABIN FAN
• 00 DANGER OF POISONING IF OIL IS INGESTED/ABSORBED THROUGH THE SKIN
• 00 RISK OF INJURY IF OIL COMES INTO CONTACT WITH EYES AND SKIN
• NOTES ON MECHATRONICS
• TRANSMISSION BRACKET
• 00 11 237 Checking/topping up fluid level in automatic transmission (GA6HP19Z)
• 24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) N62TU
• automatic transmission
• transmission oil level
• transmission fluid sump
• 24 40 010 REMOVING AND INSTALLING/REPLACING TORQUE CONVERTER (GA6HP26Z)
• transmission holding bridge
• TORQUE CONVERTER
• transmission oil sump
• gearshift lever