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General Electrical System - Special Tools BMW X3 E83

Horns 19 illustrations ~2403 words

Note: For analog/digital multimeter M 2005, M 2007, M2008

Storage location: H 107

Order number: 61 0 021

Fuse link FF 3.15 A / 500 V

61 0 200 Crimping set (basic tool)

Minimum set: Measuring and testing equipment

Note: Consisting of case + basic crimping tool

SI number: 02 02 05 (194)

Order number: 61 0 200

Crimping set (basic tool)

Scheme 1

Scheme 1: 61 0 200 Crimping set (basic tool)

Consisting of

1 = 61 0 201 Plastic case

Note: As storage system for the complete set.

2 = 61 0 202 Crimping tool

Note: Basic tool for different matrices (crimping insert set)

3 = 61 0 203 Allen key

Note: For securing individual matrices in the crimping tool

61 0 210 Matrix LSK 8

In conjunction with: 61 0 202 (crimping tool)

Note: (crimping insert set for load current contact 8)

SI number: 02 02 05 (194)

Order number: 61 0 210

Matrix LSK 8

Scheme 2

Scheme 2: 61 0 210 Matrix LSK 8

61 0 220 Matrix for SLK 2.8

In conjunction with: 61 0 202 (crimping tool)

Note: (crimping insert set for load contact tube 2.8)

SI number: 02 02 05 (194)

Order number: 61 0 220

Matrix for SLK 2.8

Scheme 3

Scheme 3: 61 0 220 Matrix for SLK 2.8

61 0 300 Releasing tool (complete kit)

Minimum set: Measuring and testing equipment

Note: Replaces special tool 61 1 150 from 09/2005

SI number: 2 05 05 (217)

Order number: 61 0 300

Releasing tool (complete kit)

Scheme 4

Scheme 4: 61 0 300 Releasing tool (complete kit)

Consisting of

1 = 61 0 301 Releasing tool for round contacts (dia. 1.5)

Note: Replaces special tool 61 1 131 from 09/2005

2 = 61 0 302 Replacement sleeve D=1.5

Note: Replaces special tool 61 1 157 from 09/2005

3 = 61 0 303 Releasing tool for round systems with D=2.5

Note: Replaces special tool 61 1 132 from 09/2005

4 = 61 0 304 Replacement sleeve (D=2.5)

Note: Replaces special tool 61 1 156 from 09/2005

5 = 61 0 305 Releasing tool for round contacts (D=3.5)

Note: Replaces special tool 61 1 133 from 09/2005

6 = 61 0 306 Replacement sleeve (D=3.5) for 61 0 305

Note: Replaces special tool 61 1 155 from 09/2005

7 = 61 0 307 Releasing tool for jack-side round contacts (D=2.5)

8 = 61 0 308 Replacement sleeve for special tool 61 0 307 (D=2.5)

9 = 61 0 309 Releasing tool for pin-side round contact (D=1.5) - Kostal

Note: Replaces special tool 61 1 139 from 09/2005

10 = 61 0 311 Replacement sleeve for special tool 61 0 309

Note: Replaces special tool 61 1 154 from 09/2005

11 = 61 0 312 Releasing tool for flat spring contacts with a snap-in lug (1.6 mm)

Note: Replaces special tool 61 1 134 from 09/2005

12 = 61 0 313 Releasing tool for flat spring contacts with a snap-in pin (1.9 mm)

Note: Replaces special tool 61 1 137 from 09/2005

13 = 61 0 314 Releasing tool for flat spring contact with a snap-in pin (2.7 mm)

Note: Replaces special tool 61 1 135 from 09/2005

14 = 61 0 315 Releasing tool for flat spring contacts with double snap-in pin "Micro-Timer 2"

Note: Replaces special tool 61 1 151 from 09/2005

15 = 61 0 316 Releasing tool for flat spring contacts with double snap-in pin "SPT 4.8" "JPT 2.8"

Note: Replaces special tool 61 1 136 from 09/2005

16 = 61 0 317 Releasing tool for LSK 8

Note: Replaces special tool 61 1 200 from 09/2005

17 = 61 0 318 Releasing tool for "Maxi Power Timer 9.5"

Note: Replaces special tool 61 1 180 from 09/2005

18 = 61 0 319 Releasing tool for sensor laminated contacts ("SLK2.8")

Note: Replaces special tool 61 1 148 from 09/2005

19 = 61 0 321 Releasing tool for sensor laminated contacts with releasing element ("SLK 2.8")

20 = 61 0 322 Releasing tool for mini laminated contact ("MLK 1.2 mm")

21 = 61 0 323 Releasing tool for flat spring contacts with a snap-in pin (MQS)

Note: Replaces special tool 61 1 152 from 09/2005

22 = 61 0 324 Releasing tool for secondary locking

Note: Universal tool for damage-free opening/removal of secondary locking

23 = 61 0 329 Case with foam inlay without tools

Note: Storage system for releasing tools from kit 61 0 300

61 1 150 Releasing tool kit

Note: For circular connector / press-out tool -Contains the kits 61 1 130, 61 1 140 and 61 1 180 Replaced by special tool 61 0 300 from 09/2005.

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E83, E85, R50, R53, RR1

Storage location: K 106

Order number: 61 1 150

Releasing tool kit

Scheme 5

Scheme 5: 61 1 150 Releasing tool kit

Consisting of

61 1 151 Pressing-out tool

Note: For Power-Timer contacts / AMP and Bosch Replaced by special tool 61 0 315 from 09/2005.

61 1 152 Pressing-out tool

Note: For Micro-Timer contacts Replaced by special tool 61 0 323 from 09/2005.

61 1 153 Release tool

Note: For retaining tabs of relay holder

61 1 154 Replacement sleeve dia. 1.5 mm for 61 1 139

Note: Order number was temporarily assigned for case inlay in 8/95 on delivery of case Replaced by special tool 61 0 311 from 09/2005.

61 1 155 Replacement sleeve dia. 3.5 mm for 61 1 133

Note: Replaced by special tool 61 0 306 from 09/2005.

61 1 156 Replacement sleeve dia. 2.5 mm for 61 1 132

Note: Replaced by special tool 61 0 304 from 09/2005.

61 1 157 Replacement sleeve dia. 1.5 mm for 61 1 131

Note: Replaced by special tool 61 0 302 from 09/2005.

61 1 158 Case with inlay

Note: Replaced by special tool 61 0 329 from 09/2005.

61 1 159 Operating instructions

61 1 131 Pressing-out tool

Note: Replaced by special tool 61 0 301 from 09/2005

61 1 132 Pressing-out tool

Note: For 2.5 mm round contacts Replaced by special tool 61 0 303 from 09/2005.

61 1 133 Pressing-out tool

Note: For 3.5 mm round contacts. Replaced by special tool 61 0 305 from 09/2005.

61 1 134 Pressing-out tool

Note: For mini flat spring contacts. Replaced by special tool 61 0 312 from 09/2005.

61 1 135 Pressing-out tool

Note: For standard flat spring contacts. Replaced by special tool 61 0 314 from 09/2005.

61 1 136 Press-out tool

Note: For Power-Timer contacts (G & H). Replaced by special tool 61 0 316 from 09/2005.

61 1 137 Pressing-out tool

Note: For Timer contacts. Replaced by special tool 61 0 313 from 09/2005.

61 1 138 Socket wrench

Note: For telltale lamps (instrument cluster)

61 1 139 Pressing-out tool

Note: Slotted sleeve for Kostal round contacts with 1.5 mm dia. Replaced by special tool 61 0 311 from 09/2005.

61 1 141 Releasing tool

Note: For D 2.5 / ELA, 4-pin, round

61 1 142 Releasing tool

Note: For D 2.5 / ELA, 7-pin, round

61 1 143 Releasing tool

Note: For D 2.5 / ELA, 12-pin, round

61 1 144 Releasing tool

Note: For D 2.5 / ELA, 25-pin, round

61 1 145 Releasing tool

Note: For D 1 5 / ELA 10-pin round

61 1 149 Replacement blades

Note: For press-out tool 61 1 148

61 1 148 Press-out tool for SLK

Note: SLK = Sensor Laminated Contacts. Replaced by special tool 61 0 319 from 09/2005.

61 1 180 Press-out tool

Note: For load current contacts Replaced by special tool 61 0 318 from 09/2005.

61 1 180 Removal tool

Minimum set: Mechanical tools

Note: For load current contacts

Series: All models

SI number: 20600(636)

Order number: 61 1 180

Removal tool

Scheme 6

Scheme 6: 61 1 180 Removal tool

61 1 350 Set of assembly tools

Note: For removing and installing socket in transmission connector on automatic transmission

Transmission: 4 HP 22, 4 HP 24

Storage location: I 103

Order number: 61 1 350

Set of assembly tools

Scheme 7

Scheme 7: 61 1 350 Set of assembly tools

Consisting of

1 = 61 1 351 Removal tool

2 = 61 1 352 Fitting drift

61 1 410 Set of DIS test prods

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Storage location: H 107

Order number: 61 1 410

Set of DIS test prods

Scheme 8

Scheme 8: 61 1 410 Set of DIS test prods

Consisting of

1 = 61 1 411 Clip SAGK4-K, red

1 = 61 1 421 Clamping test probe XB/100, black

2 = 61 1 412 Clip SAGK4-K, black

3 = 61 1 413 Clip SAGK4, red

4 = 61 1 414 Clip SAGK4, black

5 = 61 1 415 Clip XDK-1033, red

6 = 61 1 416 Clip XDK-1033, black

7 = 61 1 417 Test probe SPP4-S, red

8 = 61 1 418 Test probe SPP4-S, black

9 = 61 1 419 Clamping test probe XB/100, red

61 2 410 Battery trickle charger

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1

Storage location: Single

SI number: 2 02 00(545)

Order number: 61 2 410

Battery trickle charger

Scheme 9

Scheme 9: 61 2 410 Battery trickle charger

Consisting of

1 = 61 2 411Trickle charger

Note: With connecting cable (flat cable) for cigarette lighter socket

2 = 61 2 412 Power supply cable

Note: Country-specific equipment

3 = 61 2 413 Adapter cable

Note: For direct connection to battery or terminal

9 = 61 2 419 Operating instructions

61 3 080 V-adapter lead for transfer case - ECU E83 (8-pin)

Minimum set: Measuring and testing equipment

Note: For checking function of engine at transfer box (X3)

Series: E83

Scheme 10

Scheme 10: 61 3 080 V-adapter lead for transfer case - ECU E83 (8-pin)

SI number: 02 08 03 (045)

Order number: 61 3 080

V-adapter lead for transfer case - ECU E83 (8-pin)

61 3 090 V-adapter lead DXC control unit E83 (6-pin)

Minimum set: Measuring and testing equipment

Note: For checking function of DXC control unit in X3

Series: E83

Scheme 11

Scheme 11: 61 3 090 V-adapter lead DXC control unit E83 (6-pin)

SI number: 02 08 03 (045)

Order number: 61 3 090

V-adapter lead DXC control unit E83 (6-pin)

61 3 130 I-adapter lead airbag control unit E83 (75-pin)

Minimum set: Measuring and testing equipment

In conjunction with: Test box 61 4 380

Note: For checking function of airbag control unit in X3

Scheme 12

Scheme 12: 61 3 130 I-adapter lead airbag control unit E83 (75-pin)

Series: E83

SI number: 02 08 03 (045)

Order number: 61 3 130

I-adapter lead airbag control unit E83 (75-pin)

61 3 300 Removal tool

Minimum set: Mechanical tools

Note: For removing ring antenna at ignition lock

Series: E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/C, E38, E38/3, E39, E39tou, E46, E52, E53, E60, E61, E63, E64,E83, E85, R50, R52, R53

SI number: 1 17 97 (228)

Order number: 61 3 300

Removal tool

Scheme 13

Scheme 13: 61 3 300 Removal tool

61 4 300 Adapter lead for OBD socket

Note: For connecting diagnosis system to OBD socket from 06/2000.

Storage location: Single

Scheme 14

Scheme 14: 61 4 300 Adapter lead for OBD socket

SI number: 2 04 00 (561)

Order number: 61 4 300

Adapter lead for OBD socket

61 4 370 V-adapter lead (2-pin), zero-coded

Minimum set: Measuring and testing equipment

Note: Can be used on different plug housings in engine wiring harness (e.g. from Kostal - "SLK 2.8", Tyco - "Junior-Power-Timer" or Bosch) with different codings.

Series: E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Scheme 15

Scheme 15: 61 4 370 V-adapter lead (2-pin), zero-coded

SI number: 02 01 05 186

Order number: 61 4 370

V-adapter lead (2-pin), zero-coded

61 4 380 Measuring box, 105-pin, complete

Minimum set: Measuring and testing equipment

Note: For connecting all adapter cables with 61-pin to 105-pin plug connections

Series: E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Storage location: G 110, S 205, U 202, U 205

SI number: 2 04 01(710)

Order number: 61 4 380

Measuring box, 105-pin, complete

Scheme 16

Scheme 16: 61 4 380 Measuring box, 105-pin, complete

Consisting of

1 = 61 4 381 Measuring box, 105-pin

Note: Without accessories

2 = 61 4 382 Measuring cable, black

Note: 2 mm system, lead length: 750 mm

3 = 61 4 383 Measuring cable, red

Note: 2 mm system, lead length: 750 mm

4 = 61 4 384 Measuring cable set

Note: 2/4 mm system, lead length: 200 mm

5 = 61 4 385 Grounding cable

Note: For shield pick-off, lead length: 1.5 m

61 4 390 Measuring box, 60-pin

Minimum set: Measuring and testing equipment

Note: For connecting all adapter cables with 27-pin to 60- pin plug connections

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Storage location: T 210

SI number: 2 02 98(308)

Order number: 61 4 390

Measuring box, 60-pin

Scheme 17

Scheme 17: 61 4 390 Measuring box, 60-pin

61 6 060 Universal wiper arm puller

Minimum set: Mechanical tools

Note: For removing windscreen wiper arm from drive shaft

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, RR1

Storage location: B40

SI number: 1 10 99 (433)

Order number: 61 6 060

Universal wiper arm puller

Scheme 18

Scheme 18: 61 6 060 Universal wiper arm puller

Consisting of

1 = 61 6 061 Basic body

2 = 61 6 062 Claw, left/right

3 = 61 6 063 Spindle

4 = 61 6 064 Thrust piece

61 6 210 Wiper arm puller

Minimum set: Mechanical tools

Series: E52, E53, E60, E61, E63, E64, E83, E85, E87, E90, E91, R50, R52, R53

SI number: 1 01 05 (172)

Order number: 61 6 210

Wiper arm puller

Scheme 19

Scheme 19: 61 6 210 Wiper arm puller

61 9 045 Female die

In conjunction with: 61 9 041 Crimping tool

Note: For crimping 2.5 mm (dia.) sleeves

Order number: 61 9 045

Female die