Repair manual
Wiring diagrams
BMW X3 E83 Repair Manual
Step-by-step repair and maintenance instructions for the BMW X3 E83 (2003–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
82sections
1414articles
ENManual language
- 51 00 ... Safety instructions for working on cars with AIRBAG systems
- 51 00 ... Service position of engine hood
- 51 11 050 Removing and installing/replacing carrier for front bumper trim
- 51 11 140 Removing and installing/replacing upper section of bumper trim
- 51 11 141 Removing and installing/replacing lower section of bumper trim
- 51 11 145 Removing and installing/replacing center insert for bumper trim
- 51 11 156 Removing and installing front bumper trim
- 51 11 157 Replacing front bumper trim
- 51 11 158 Replacing baseplate for license plate
- 51 11 180 Removing and installing/replacing grille for bumper trim
- 51 11 701 Replacing left or right bracket for front bumper
- 51 11 770 Removing and installing/replacing left or right deformation element for front bumper
- 51 12 050 Removing and installing/replacing carrier for rear bumper trim
- 51 12 156 Removing and installing rear bumper trim
- 51 12 157 Replacing rear bumper trim
- 51 12 801 Replacing bracket for rear bumper at left or right
- 51 12 825 Removing and installing/replacing guide for rear center bumper
- 51 12 828 Removing and installing/replacing left or right guide for rear bumper
- 51 13... Replacing front radiator grill, middle left or right
- 51 13 001 Removing and installing/replacing front radiator grill, middle left or right
- 51 13 115 Removing and installing/replacing cowl panel cover
- 51 13 280 Removing and installing trim strip on roof frame at left or right
- 51 13 305 Removing and installing/replacing left or right rail
- 51 13 402 Removing and installing/replacing handle strip (on rear lid)
- 51 13 415 Removing and installing/replacing lower trim on rear lid
- 51 13 420 Removing and installing or replacing rear finisher
- 51 14... Instructions for attaching number/letter designation combination
- Removing
- Assembly
- 51 14 000 Removing and installing/replacing front BMW badge
- 51 14 008 Replacing (removing and installing) number/letter combination on front left or right side panel
- 51 14 010 Removing and installing/replacing rear BMW badge
- 51 14 110 Removing and installing/replacing rear model designation
- 51 16 ... Cementing of mirror base
- 51 16 ... Removing and installing/replacing cover for center armrest (storage compartment with CD changer)
- 51 16 000 Removing and installing/replacing mirror on left or right front door
- 51 16 026 Replacing mirror glass
- 51 16 040 Removing and installing/replacing housing on left or right door mirror
- 51 16 045 Removing and installing/replacing retaining ring on left or right door mirror
- 51 16 060 Removing and installing/replacing interior rearview mirror (overview)
- 51 16 060 Removing and installing/replacing interior rearview mirror (with full foot)
- 51 16 060 Removing and installing/replacing interior rearview mirror (with mirror arm end caps)
- 51 16 060 Removing and installing/replacing interior rearview mirror (with rain sensor)
- 51 16 080 Removing and installing or replacing sun visor and left or right counter support
- 51 16 194 Removing and installing/replacing front side left or right cup holder
- 51 16 196 Removing and installing/replacing cover for center armrest
- 51 16 200 Removing and installing storage compartment
- 51 16 200 Removing and installing/replacing storage compartment (with CD changer)
- 51 16 202 Removing and installing/replacing front cup holder
- 51 16 210 Removing and installing/replacing trim for preselector lever (gearshift lever)
- 51 16 340 Removing and installing/replacing lock for right glovebox
- 51 16 360 Removing and installing right glovebox
- 51 16 361 Replacing right glovebox
- 51 16 366 Removing and installing right glovebox with housing
- 51 16 450 Removing and installing/replacing rear left/right grab handle
- 51 16 480 Removing and installing or replacing front grab handle
- 51 23 004Q Adjusting hood/bonnet lock
- 51 23 100 Removing and installing/replacing right engine hood lock
- 51 23 110 Removing and installing/replacing left engine hood lock
- 51 23 131 Adjusting left or right striker on engine hood
- 51 23 160 Removing and installing/replacing arrester hook on engine hood
- 51 23 211 Removing and installing/replacing cable for front engine hood locks (to passenger compartment)
- 51 23 212 Removing and installing/replacing cable for front engine hood locks (to locks)
- 51 23 265 Removing and installing/replacing left or right gas strut for engine bonnet/hood
- 51 21 003 Replacing door detent (lock striker), front left or right
- 51 21 004 Adjusting front left or right door detent (lock wedge)
- 51 21 090 Removing and installing/replacing door lock in left or right front door
- 51 21 125 Removing and installing/replacing carrier for left or right outside door handle with lock cylinder
- 51 21 126 Removing and installing/replacing carrier for left or right outside door handle without lock cylinder
- 51 21 140 Removing and installing/replacing complete lock cylinder in left or right front door
- 51 21 150 Blocking, if necessary initializing, car key in immobilizer control module
- 51 21 170 Removing and installing or replacing outside handle from left or right front door
- 51 21 180 Removing and installing/replacing cover on outside handle
- 51 21 200 Removing and installing/replacing outside handle and lock actuation of left or right frontdoor
- 51 21 225 Removing and installing or replacing inside door opener in left or right front door
- 51 21 233 Removing and installing/replacing Bowden cable for outside door handle on left or right front door
- 51 21 235 Removing and installing/replacing Bowden cable for inside door opener on left or right front door
- 51 21 280 Removing and installing or replacing door retainer on left or right front door
- 51 21 300 Removing and installing or replacing window recess cover strip on outside of left or right front door
- 51 21 330 Removing and installing/replacing window cavity cover strip on inner front door
- 51 21 370 Removing and installing/replacing cover at bottom left or right on front door
- 51 22 001 Replacing door detent (lock striker), rear left or right
- 51 22 004 Adjusting rear left or right door detent (lock wedges)
- 51 22 090 Removing and installing/replacing door lock in left or right rear door
- 51 22 126 Removing and installing/replacing carrier for outside door handle on left or right rear door
- 51 22 170 Removing and installing/replacing outside handle on left or right back door
- 51 22 180 Removing and installing/replacing cover on outside handle, left or right
- 51 22 225 Removing and installing/replacing inside door opener of rear left or right door
- 51 22 233 Removing and installing/replacing Bowden cable for outside door handle on left or right rear door
- 51 22 235 Removing and installing/replacing Bowden cable for inside door opener on left or right rear door
- 51 22 280 Removing and installing/replacing door retainer on rear left or right door
- 51 22 351 Replacing window cavity seal on inner left or right rear door
- 51 22 360 Replacing seal for door seam/roof frame on left or right rear door
- 51 22 370 Removing and installing/replacing cover at bottom left or right on rear door
- 51 23... Adjusting/replacing engine hood bump stop
- 51 24 004 Adjusting rear lid lock
- 51 24 105 Removing and installing/replacing rear lid lock (lower section of lock)
- 51 24 130 Removing and installing/replacing striker for rear lid lock (Touring)
- 51 24 145 Removing and installing/replacing button for rear lid actuation
- 51 24 165 Removing and installing/replacing side left or right buffer stops on rear lid
- 51 24 300 Removing and installing or replacing left or right gas strut for trunk lid
- 51 31 ... Instructions on gluing windscreen
- Work steps for removing and installing windscreens
- General
- On-the-job safety
- Replacement of windscreens
- Tools for cutting through adhesive bead
- Storage temperature
- Adhesive
- When using accelerator (hot processing)
- Adhesive Best before date
- Adhesive disposal
- Accelerator
- Bonding agent (activator)
- Bonding agent Best before date
- Removal of window glass
- Damage to paintwork in body aperture
- Treatment of glued area in body
- Preparation for assembly
- Treatment of glass ceramic surface (inside of window)
- Adhesive quantities
- Effect of differing adhesive quantities
- Spacer buffers
- Hardening
- Glues and their minimum hardening times
- Locate leaks
- Version with GPS navigation system 1 (up to 9/97)
- Version with rain sensor or rain/light sensor
- Version with fogging sensor
- Version with head-up display (HUD)
- 51 31 ... Removing windscreen with "Roll Out 2000"
- 51 31 ... Instructions for repairing stone-chipped laminated safety glass windscreens (clear and tinted)
- 51 31 000 Removing and installing/replacing windscreen
- 51 31 015 Repairing damage to windscreens caused by pitting (stone chips) (clear and tinted laminated safety glass)
- 51 31 021 Removing and installing/replacing rubber frame for windscreen (top)
- 51 31 030 Removing and installing or replacing left or right gutter along windshield
- 51 31 200 Removing and installing/replacing rear window
- 51 32 160 Removing and installing/replacing housing cover on inner left or right door window frame
- 51 32 170 Removing and installing / replacing door window glass, front left or right
- 51 32 211 Replacing front left or right rubber guide for left or right door window
- 51 32 420 Removing and installing/replacing trim on front door window frame, left or right
- 51 33 000 Removing and installing / replacing power window unit in left or right front door
- 51 34 ... Removing and installing/replacing trim on window frame of rear door (rear), left or right
- 51 34 160 Removing and installing/replacing housing cover on inner left or right door window frame
- 51 34 171 Replacing rear left or right door window
- 51 34 191 Replacing left or right fixed door window in rear window frame
- 51 34 211 Replacing rubber guide for rear left or right door window
- 51 34 420 Removing and installing/replacing trim on window frame of rear door (front), left or right
- 51 34 425 Removing and installing/replacing trim on window frame of rear door, rear left or right
- 51 37 000 Removing and installing / replacing complete rear left or right power window unit
- 51 36 ... Firmly tensioning rear left or right side window
- 51 36 030 Removing and installing/replacing left or right trim on C-pillar (outside on rear side window)
- Installation
- 51 36 040 Removing and installing/replacing strip on side window at rear bottom left or right
- 51 36 070 Removing and installing/replacing left or right rear side window
- 51 37 261 Removing and installing/replacing window cavity cover strip for door window, rear left or right
- 51 41 000 Removing and installing left or right front door trim panel
- 51 41 001 Replacing front left or right door trim panel
- 51 41 017 Removing and installing/replacing cover on door handle, front left or right
- 51 41 018 Replacing speaker trim on front left or right door trim panel
- 51 48 060 Removing and installing/replacing sound insulation in left or right front door
- 51 41 000 Removing and installing left or right rear door trim panel
- 51 42 017 Removing and installing/replacing cover on door handle, rear left or right
- 51 42 018 Replacing speaker trim on rear left or right door trim panel
- 51 48 070 Removing and installing/replacing sound insulation in rear door, left or right
- 51 43 070 Removing and installing/replacing side trim panel, footwell, on A-pillar, left
- 51 43 075 Removing and installing/replacing side trim panel, footwell, on A-pillar, right
- 51 43 148 Removing and installing or replacing trim on left or right door pillar (top)
- 51 43 150 Removing and installing or replacing trim for left or right door pillar (bottom)
- 51 43 201 Removing and installing/replacing panel for roof pillar at front (A-pillar), left or right
- 51 43 251 Removing and installing/replacing trim panel for rear left or right roof pillar (C-pillar)
- 51 43 252 Replacing trim panel for rear left or right roof pillar (D-pillar)
- 51 44 ... Removing and installing front roofliner trim
- 51 44 002 Removing and installing roofliner (on version without panorama sunroof)
- 51 44 013 Removing and installing roofliner (on version with panorama sunroof)
- 51 45 ... Removing and installing storage tray in instrument panel
- 51 45 ... Removing and installing/replacing bottom right trim for instrument panel
- 51 45 030 Removing and installing instrument panel trim
- 51 45 031 Replacing instrument panel trim
- 51 45 106 Removing and installing/replacing function carrier on instrument panel trim
- 51 45 185 Removing and installing/replacing trim for pedal assembly
- 51 46 050 Removing and installing/replacing top trim on rear apron
- 51 47 ... Removing and installing/replacing left or right underbody paneling
- 51 47 000 Removing and installing/replacing front (inside) left or right entrance cover strip
- 51 47 030 Removing and installing/replacing rear (inside) left or right entrance cover strip
- 51 47 102 Removing and installing/replacing luggage compartment floor trim panel
- 51 47 131 Replacing front trim for luggage compartment floor
- 51 47 135 Removing and installing/replacing left or right lashing rail in luggage compartment floor
- 51 47 151 Removing and installing/replacing left luggage compartment wheel arch trim
- 51 47 161 Removing and installing/replacing right luggage compartment wheel arch trim
- 51 47 172 Removing and installing/replacing flap in luggage compartment trim, left or right
- 51 47 315 Removing and installing/replacing front carpet for passenger compartment
- 51 47 440 Removing and installing/replacing rear carpet on seat pan
- 51 47 490 Removing and installing/replacing front underbody protection
- 51 48 001 Removing and installing/replacing insulation lining on hood/bonnet
- 51 49 000 Removing and installing or replacing trim for rear lid
- 51 49 003 Removing and installing/replacing trim for rear window frame on left or right
- 51 49 015 Removing and installing/replacing trim for rear window frame at top
- 33 32 170 Removing and installing/replacing left or right tension strut
- 51 71 040 Removing and installing/replacing front left or right wheel arch trim
- 51 71 041 Removing and installing/replacing rear left or right wheel arch trim
- 51 71 080 Removing and installing/replacing heater bulkhead
- 51 71 373 Removing and installing/replacing tension strut on spring strut dome
- 51 71 407 Replacing rear spoiler
- 51 71 412 Removing and installing rear spoiler
- 51 71 434 Removing and installing/replacing trim on front left or right side panel
- 51 71 470 Removing and installing/replacing trim on front left or right wheel arch
- 51 71 472 Removing and installing/replacing cover on left or right sill
- 51 71 473 Removing and installing/replacing take-up for cover on left or right sill
- 51 71 478 Removing and installing/replacing trim on rear left or right wheel arch
- 51 71 495 Removing and installing/replacing emergency wheel pan
- 34 00 ... General Information
- General
- Brake fluid
- Wheel brakes
- Brake lines, brake hoses
- Wheel-slip control system
- 34 00 ... Testing 4WD vehicles on dynamic brake and power analyzers (E30, E34, E46, E53, E83)
- 34 00 ... Instructions for brake testing on E83 (4WD)
- 34 00 009 Checking brakes on test stand
- 34 00 010 Checking thickness of brake lining
- 34 00 017 Checking brake booster (low-pressure test)
- 34 00 025 Replacing fluid in ABS/ASC+T brake system
- Flushing brake system completely
- 34 00 050 Bleeding brake system with DSC
- Bleeding rear-axle brake circuit
- Bleeding front-axle brake circuit
- 34 00 519 Checking service brake: high- and low-pressure tests
- 34 11 000 Removing and installing/replacing brake linings of both front disk brakes
- 34 11 220 Removing and installing/replacing both front brake disks
- 34 11 250 Removing and installing/replacing a brake carrier/brake guard plate at front
- 34 11 519 Removing and installing/replacing left or right front brake caliper
- 34 11 552 Overhauling left or right front-brake caliper (brake caliper removed)
- 34 11 667 Fine-grinding both sides of both front brake disks (brake disks removed)
- 34 21 171 Removing and installing/replacing a brake carrier/brake guard plate at rear
- 34 21 200 Removing and installing/replacing both rear disk brakes
- 34 21 320 Removing and installing/replacing both brake disks
- 34 21 745 Removing and installing/replacing left or right rear brake caliper
- 34 21 812 Overhauling left or right rear brake caliper (brake caliper removed)
- 34 21 947 Fine-grinding both sides of both rear brake disks (brake disks removed)
- 34 31 181 Removing and installing/replacing expansion tank for hydraulic brake actuation
- 34 31 505 Removing and installing/replacing brake master cylinder for DSC
- 34 32 861 Replacing all brake pipes
- 34 32 881 Replacing front left or right brake hoses
- 34 32 980 Replacing rear left or right brake hoses
- 34 33 051 Removing and installing/replacing nonreturn valve for brake booster
- 34 33 071 Replacing vacuum hose for brake booster (M54)
- 34 33 505 Removing and installing/replacing brake booster
- 34 35 001 Replacing a brake lining sensor
- 34 10 014 Adjusting handbrake
- 34 41 000 Removing and installing/replacing handbrake lever
- 34 41 120 Removing and installing/replacing both handbrake Bowden cables
- 34 41 220 Removing and installing/replacing all handbrake shoes
- 34 41 250 Removing and installing/replacing expander lock for handbrake shoes
- 34 51 527 Removing and installing/replacing DSC hydraulic unit
- 34 52 516 Removing and installing/replacing DSC control unit
- 34 52 525 Replacing one front pulse generator
- 34 52 535 Replacing a rear pulse generator
- 34 52 550 Removing and installing/replacing DSC sensor
- 34 90 ... Troubleshooting the brake system
- Breakout Boxes and Connectors
- Connector Contact Removal Kit
- Instrument Cluster Illumination Bulb Holder Removal Socket
- Relay Holder Disengaging Tool
- Circular Connector Lock Disengager
- BMW Plug System Abbreviations
- Circular Plug 7--8 Pin System D2.5
- Circular plug 13 Pin System D2.5
- Circular Plug 20 Pin System D2.5
- Circular Plug 4-7-10-12-25 Pin System D1.5/D2.5
- In-line Plug 15 Pin System D2.5
- In-line Plug 8-, 12 Pin System D2.5
- In-line Plug 20 Pin System D2.5
- In-line Plug 30 Pin System D2.5
- In-line plug 2 Pin System JPT ELA
- In-line plug 2 Pin System MDK 3 plus 2.8
- In-line plug 4 Pin System DFK ELA
- In-line Plug 3-,6 Pin System Elo-Power 2.8
- In-line plug 4-,10 Pin System Elo
- In-line Plug 6-,50 Pin System Elo
- In-line Plug 6-,8 Pin System MQS
- In-line Plug 2 Pin System MPQ 2.8
- Control Unit Plug 25-, 35-, 55-,83-,88 Pin
- In-line Plug 24 Pin Hybrid System MQS/MPQ
- Socket Housing
- Pin Housing
- Socket Housing 42-,43 Pin Hybrid Systems MQS/MPQ
- Socket Housing 2x27-, 2x27 Pin Hybrid System MQS/MPQ, Elo/Elo Power
- In-line Plug 30 Pin Hybrid System MQS/MPQ
- Socket Housing 5-, 8 Pin System MQS/MPQ
- Socket housing 5 pin (Hybrid System MQS/MPQ)
- Socket Housing 8 Pin (MQS)
- Socket Housing (Radio Plug) Hybrid system MQS/MPS
- Removing MPQ contacts from radio plug
- Removing MQS contacts from carrier
- Removing MPQ contacts from contact carrier
- Fuse Strip
- ECM Main Relay Connector
- Solderless Terminals And Connectors
- Electrical Repair Kit IV
- Cable Stripper
- Crimping Tool
- Cable Stripping
- Crimping
- Prepackaged Wiring Repair Sets
- Soldering Connections
- Soldering Preparation and Procedure
- Breakout Boxes and "V" Cables
- 55 pin Breakout Box P/N 81 12 9 425 091
- 83 Pin Breakout Box (Red Face) P/N 90 88 6 614 420
- 88 Pin Breakout Box (Green Face) P/N 88 88 6 614 410
- 134 Pin SKE Control Module Breakout Box Set P/N 90 88 6 121 300
- 26 Pin Breakout Box P/n 88 88 6 611 459
- 60 Pin Breakout Box P/N 90 88 6 614 390
- Tester and Adapter Set for Relays
- "V" Cables
- APPLICATION
- BLEEDING
- GS6S37BZ/GS6S53BZ/SMG
- S6S420G/SMG
- CLUTCH PEDAL
- BREAKING IN SELF-ADJUSTING CLUTCH (SAC)
- TROUBLESHOOTING
- CLUTCH MASTER CYLINDER
- Removal & Installation (X3)
- Removal & Installation (X5)
- Removal & Installation (6-Series)
- CLUTCH RELEASE UNIT GUIDE TUBE
- Removal & Installation (X3 & X5 6-Cylinder)
- LIGHT MODULE
- PEDAL ASSEMBLY TRIM
- CLUTCH RELEASE BEARING/LEVER
- Removal & Installation
- CLUTCH SLAVE CYLINDER
- ROLLER BEARING FOR DUAL MASS FLYWHEEL
- SELECTOR SHAFT RADIAL SEAL (GS637BZ)
- OVERHAUL
- TORQUE SPECIFICATIONS
- Introduction to Coding & Programming
- What is Coding?
- What is Programming?
- What is the Purpose of Coding and Programming?
- Where is Data Stored in a Control Module?
- EPROM (Electrically Programmable Read Only Memory)
- EEPROM (Electrically Programmable Read Only Memory)
- What is needed to Code and Program?
- Coding & Programming Equipment
- Equipment and Software
- DISplus (Diagnostic Information System)
- GT1 (Group Tester 1)
- SSS (Software Service Station)
- Diagnostic Head
- OPPS Head - (Optical Testing & Programming System)
- OPS Head - (Optical Programming System)
- Deutronic Automatic Battery Charger
- Hardware Operating Conditions
- Coding & Programming Software
- Networks
- Vehicle Bus Systems
- Workshop LAN Network
- Workshop Network
- Network Structure
- Network Connections
- Accessing Configuration Information - DISplus/GT1 & Interface(s)
- Workshop Layout Index
- Workshop Network Components
- Network
- Local Area Network (LAN)
- Ethernet
- Ethernet Cable (CAT 5)
- RJ-45 Connectors
- Wall Jack
- Switched HUB
- Network Server
- Automatic/Online Updates
- Access Point
- Interface Name
- IP Address
- IP Subnet Mask
- Gateway
- Software Service Station
- OPPS/OPS/Diagnostic Head
- OPPS
- OPS
- MOST Direct Access Port
- Equipment Configurations
- Procedure for Coding & Programming
- Coding Plug
- Coding Plug Identification
- Ordering Replacement Coding Plug
- Coding Plug Overview
- Coding Plug Identification - E32/E34
- From 2/89 to 9/91 Production
- 9/90 Revision
- E32/34 as of 9/91 (1992 Model Year)
- 318i/is, 325i/is and M3
- 318ti and Z3 Roadster
- Test No. 09
- Federal Odometer Disclosure Requirement 92-513
- Variant Coding
- Variant Code Identification Display
- Variant Code Structure
- Variant Code Procedure
- Adopt a Variant Code
- Manually Entering a Variant Code
- Coding Code
- Coding Code (Code Number)
- Code Number Identification
- Coding Code Procedure
- Ordering Pre-Coded Modules
- Workshop Exercise
- Vehicle Coding Information
- Introduction
- ZCS Structure
- ZCS Stored Location In Vehicle
- ZCS Identification/Display
- Accessing Stored ZCS Information
- Accessing ZCS Information Label
- ZCS Codable Control Modules
- Vehicle Order
- EPROMs & EEPROMs
- Engine Control Module EPROM Programming
- M3.1 Engine Control Modules
- M3.3 & M3.3.1 Engine Control Modules
- Engine Control Modules Flash (EEPROM) Programming
- Transmission EPROMS
- Transmission Control Module Flash (EEPROM) Programming
- When is EPROM Replacement and/or Programming Necessary?
- DME/ECM EPROM
- TCM
- Programming Procedure
- Workshop Exercise - SIB Look-up
- Determination Process for DME EPROM
- Automatic Determination
- Manual Determination
- Progman
- Progman Introduction
- Administration
- JETstream
- Multiconsole/Multisession
- CIP
- What Will Progman Do For Me?
- Before Progman (CIP 15.0)
- With Progman (CIP15.0)
- Getting Started With Progman
- Interfaces
- Explanation of Status Indicators
- Version
- External Interface
- Configuration
- Interface Update
- Updating Interface after Initial Install
- Self-Test
- Settings
- Operating Status
- Installation
- FASTA
- Date and Time
- Operating Times
- User Interface
- Workshop Exercise - Configuration Check
- Starting a Programming or Coding Session with Progman
- Disconnecting From Interface To Be Used By Progman
- Starting A Session With Progman
- Access CIP Functions For E31E32/E34/E36/E38/E39/E46/E52/E53
- Access CIP Functions For E60/E62/E63/E64/E65/E83/E85...
- Return To Progman "Home" Screen
- Progman "Home" Screen Session Status
- Going From Progman To Diagnosis On GT1
- Going From Diagnosis To Progman On GT1
- Shutting Down the SSS
- Workshop Exercise - Access CIP & ZCS
- Coding, Individualization & Programming (CIP)
- Integration Levels
- Measures Plan
- CIP Functions - If No (MOST-Bus Vehicles)
- Control Module Selection - Programming - Update Software
- Control Module Selection-Programming-Special Measures
- Retrofits
- Management
- Management - Reports
- Management - Application - Test & Version
- Vehicle
- Vehicle - Vehicle Order
- Vehicle - Initialization
- Vehicle - Service Function
- Vehicle - Complete Encoding
- CIP Functions - If Yes
- ZCS Coding Procedure
- Coding Control Modules That Store The ZCS
- Manual Input of ZCS Data
- Automatic Coding Procedure
- Retrofit
- Conversion
- Coding & Programming
- What is the Purpose of Coding and Programming?
- Where is the Data Stored in a Control Module?
- EPROM (Electrically Programmable Read Only Memory)
- EEPROM (Electrically Erasable Programmable Read Only Memory)
- Central Coding Key (ZCS)
- ZCS Structure
- ZCS Electronic Storage Locations
- Central Coding Code Labels
- ZCS Coding Procedures
- Automatic ZCS Retrieval and Coding of Control Modules
- Automatic Coding Procedure
- Manual Input of ZCS Code
- Manual ZCS Coding Procedure
- Retrofit
- Display of ZCS for Printout
- Conversion
- Service Measures
- DME Variant Code
- Variant Code Structure
- Variant Code Identification and Display
- Variant Encoding Procedure
- Procedure for Adopting Existing Variant Code
- Manually Entering the Variant Code
- Recoding
- DME Variant Codes
- DME Control Module Programming
- Storage of Programming Data
- Programming a replacement basic control module
- Programming Update
- EPROM Replacement and Programming
- Control Module Identification
- Programming Procedure
- Programming Procedures for "Customer Service Measures"
- Programming Procedures for "Exchange Control Unit"
- Programming Procedures for "Exchange EPROM"
- Flash Programming
- Group Tester One and OPPS
- Control Panel
- Monitor
- Control Block
- Power Supply
- DVD Drive
- Docking Station
- Bench Power Unit
- LAN Control Panel Cable (Crossed)
- LAN Control Panel Adapter (Uncrossed)
- LAN Control Panel Cable
- MFK1 and MFK2
- Touch Pen
- Diagnostic Cable
- OBD Diagnostic Cable
- Diagnostic Head
- Optional Cables
- USB/Centronics Adapter
- Battery
- Operation
- Control Panel Faults
- Touch Screen
- Plug-in Connections
- Printer
- Accessories
- Fault Codes
- Cable Setup #1 - To Be Used If The Network Is Not Operational (Using GT1)
- Cable Setup #2 - To Be Used If The Workshop Network Is Operational (Using GT1)
- OBD & Network Connection
- MOST Connection
- Byteflight Connection
- OBD Connections
- E65/E66 CIP Programming Setup
- E65/E66 Optical Bus And Harness Testing Setup
- Review Questions
- DESCRIPTION & OPERATION
- DIAGNOSIS & TESTING
- RETRIEVING DIAGNOSTIC TROUBLE CODES
- DIAGNOSTIC TROUBLE CODES Z3, 318i & 318ti (1/96-8/96)
- DIAGNOSTIC TROUBLE CODES Z3, 318i & 318ti (9/96-8/97)
- TABLE 3: Z3 (10/97-8/98), 318i (9/97-6/98) & 318ti (9/97-6/98)
- TABLE 4: DIAGNOSTIC TROUBLE CODES 318ti (9/98-12/98)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER : M52 - 2.8L (11/95-8/96)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (3-SERIES - 9/96-8/97) & 5-SERIES (3/96-8/97)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (M3 - 4/96-8/97)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (9/97-8/98)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (323i, 328i & 528i - 9/98-5/99)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (M COUPE, M ROADSTER, M3, Z3, 328is, 528i - 9/98-5/99)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (Z3 - 6/99-5/00)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (323i, 328i & 528i - 6/99-8/00)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER (4/00-9/01)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: ZF TRANSMISSION (9/01-8/02)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: GM TRANSMISSION (9/01-8/02)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: 5HP19 TRANSMISSION (9/02-2003)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: GM5 TRANSMISSION (9/02-2003)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: SMG TRANSMISSION (3/03-2003)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: 5HP19 NON-AWD TRANSMISSION (2004)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: 5HP19 (5-SPEED) - AWD TRANSMISSION (2004)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: 6HP19 (6-SPEED) - AWD TRANSMISSION (2004)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: NON-AWD TRANSMISSION (2004)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: GM5 - AWD (2004)
- DIAGNOSTIC TROUBLE CODES 6-CYLINDER: SMG TRANSMISSION (2004)
- DIAGNOSTIC TROUBLE CODES V8: TRANSMISSION (1/96-8/97)
- DIAGNOSTIC TROUBLE CODES V8 TRANSMISSION (9/97-8/00)
- DIAGNOSTIC TROUBLE CODES V8 TRANSMISSION (9/00-8/01)
- DIAGNOSTIC TROUBLE CODES V8 TRANSMISSION (9/01-8/02)
- DIAGNOSTIC TROUBLE CODES V8 TRANSMISSION (5-SPEED - 9/02-2003)
- DIAGNOSTIC TROUBLE CODES V8: TRANSMISSION (SMG - 2004)
- DIAGNOSTIC TROUBLE CODES V8 & V12 TRANSMISSION (6-SPEED - 2003)
- DIAGNOSTIC TROUBLE CODES V8 & V12 TRANSMISSION (6-SPEED - 2004)
- DIAGNOSTIC TROUBLE CODES V12 TRANSMISSION (1996)
- DIAGNOSTIC TROUBLE CODES V12 TRANSMISSION (1997)
- DIAGNOSTIC TROUBLE CODES V12 TRANSMISSION (1998-2000)
- DIAGNOSTIC TROUBLE CODES V12 TRANSMISSION (2001)
- General information
- Engine Family Test Groups
- Catalyst Monitoring for Test Groups
- General description
- Monitoring procedure
- Measurement Principle
- Sensor Wheel adaptation
- Calculation of the engine roughness threshold value
- Error Window
- Engine operating point window
- Emission Increase
- Catalyst damage
- General Description of Leak Measurement
- Evaporative Purge System Flow Check
- Monitoring Process of Evaporative Purge System Flow Check
- Secondary Air System Monitoring for Test Groups
- General Description of Secondary Air System Monitoring
- Monitoring Structure
- Oxygen Sensor Monitoring for Test Groups
- General Description of Upstream Oxygen Sensor Monitoring
- Upstream Oxygen Sensor Monitoring Procedure
- Monitoring of Downstream Oxygen Sensors
- General Description of Oxygen Sensor Heater Monitoring
- Oxygen Sensor Circuit Monitoring
- Not plausible voltages
- Not plausible course of sensor voltage
- Monitoring Overview
- Location of Malfunction Indicator Light
- Location of the Data Link Connector
- Test Results reported in Mode 6 of J1979
- Table of ECM Input/Output Signals
- DESCRIPTION & OPERATION
- BLEEDING PROCEDURES
- Flushing Brake System Completely
- Bleeding Front Or Rear-Axle Brake Circuit
- PARKING BRAKE
- TROUBLESHOOTING
- SYMPTOM A: BRAKES PULL TO ONE SIDE
- SYMPTOM B: BRAKES EXCESSIVELY HOT WHILE DRIVING
- SYMPTOM C: POOR BRAKING EFFECT
- SYMPTOM D: BRAKE PEDAL MOTION TOO SOFT & SPONGY
- SYMPTOM E: BRAKE PEDAL TRAVEL EXCESSIVE
- SYMPTOM F: UNEVEN PAD WEAR
- SYMPTOM G: BRAKE PADS WORN AT ANGLE
- SYMPTOM H: SEIZED BRAKE PADS
- SYMPTOM I: BRAKES SQUEAL OR RATTLE
- SYMPTOM J: BRAKE PEDAL DEAD TRAVEL EXCESSIVE
- SYMPTOM K: JAMMED PISTON IN BRAKE CALIPER
- SYMPTOM L: PULSATING EFFECT ON BRAKE PEDAL
- SYMPTOM M: PARKING BRAKE EFFECT INSUFFICIENT
- Low Pressure Test
- SERVICE BRAKE
- High-Pressure Test
- THICKNESS OF BRAKE LINING
- BRAKE BOOSTER
- Removal
- Installation
- BRAKE BOOSTER NON-RETURN VALVE
- Removal & Installation
- BRAKE BOOSTER VACUUM HOSE
- BRAKE DISCS
- BRAKE DISC PADS
- BRAKE EXPANSION TANK
- BRAKE HOSES
- Removal & Installation (Front)
- Removal & Installation (Rear)
- BRAKE LIGHT SWITCH
- BRAKE LINES
- New Brake Line Precautions
- CALIPER ASSEMBLY
- EXHAUST SYSTEM
- FRONT AXLE WHEEL BEARINGS
- HEATER BULKHEAD
- MASTER BRAKE CYLINDER
- PARKING BRAKE BOWDEN CABLES
- PARKING BRAKE LEVER
- PARKING BRAKE SHOES
- REAR AXLE WHEEL BEARINGS
- STORAGE COMPARTMENT
- TRIM FOR GEARSHIFT LEVER
- BRAKE CALIPER
- Disassembly
- TORQUE SPECIFICATIONS
- BRAKE SPECIFICATIONS
- Standard/Automatic Transmission Comparison
- Hydraulic Transmission vs. Electro-hydraulic Transmission
- Transmission Identification
- Transmission Fluid (Oil)
- Transmission Fluid Application
- Torque Converter
- Torque Converter Clutch
- Oil Pump
- Crescent Type Oil Pump (All Except A5S360/390R)
- Oil Volume Control
- Vane Type Pump (A5S360/390R)
- Electro/Hydraulic Valve Body
- Shift Valves
- Pressure Regulation
- Multi - Plate Clutches And Brakes
- Multi - Plate Clutch Operation
- Band Brakes
- One-Way Clutches (Freewheel)
- Planetary Gear Set
- Advantages Of Planetary Design
- Basic Power Flow
- Compound Planetary Gear Sets
- Simpson Gear Set
- Ravigneaux Gear Set
- Wilson Gear Set
- Lepelletier Gear Set
- Planetary Gear Set Operation
- Power Flow Schematic
- Freewheel Shifting
- Overlap Shift Control
- Overlap Shifting
- Negative Overlap
- Positive Overlap
- Transmission Control Module
- 12 00 Contents of Engine Electrical System General
- 12 00 ... Information on working on ignition system
- 12 00 ... Instructions for removing and installing electronic control units
- 12 00 ... Instructions for welding work (overload protection of control units)
- 12 00 ... Instructions for connecting and disconnecting test units
- 12 00 ... Instructions on component testing
- 12 00 ... Instructions on starting aid
- 12 00... Instructions for disconnecting and connecting battery
- Before disconnecting battery
- General notes on disconnecting battery
- After connecting battery
- Vehicles with a two-battery system
- 12 13 Notes on checking ignition system
- 12 13 ... Fault in fuel injection system
- 12 13 ... Spark-plug faults
- FIRING ORDER
- 12 12 011 Replacing all spark plugs
- 12 13 ... Ignition coil faults
- 12 13 ... Further fault patterns with evaluation
- 12 13 ... Additional fault notes for troubleshooting
- 12 13... Checking secondary signal for stationary ignition distribution
- 12 13 ... Oscillograms of ignition coils from different manufacturers
- 12 13 009 Checking rod-type ignition coils (M54, M56, N40, N42, N45, N46, N52, N62, N73)
- 12 13 511 Replacing ignition coils (M54)
- 12 13 520 Replacing a spark plug connector (M60, M62, M54)
- 12 14 521 Replacing pulse generator on crankshaft (M54/M56)
- 12 14 523 Replacing pulse generator on inlet camshaft (M52TU / M54 / M56)
- 12 14 524 Replacing pulse generator on exhaust camshaft (M52TU, M54, M56)
- 12 14 550 Replacing control module (DME)
- 12 14 600 Replacing knock sensor (M52TU, M54, M56)
- 12 14 700 Coding control module (DME / DDE)
- 12 14 705 Programming control unit (DME / DDE)
- 12 63 520 Replacing DME master relay (M54)
- Special tools required
- 12 31 009 Checking alternator (BSD)
- Oscillogram for a faulty alternator
- 12 31 009 Checking alternator and regulator switch
- 12 31 020 Removing and installing or replacing alternator (M54)
- 12 41 020 Removing and installing/replacing starter motor (M54)
- 12 41 041 Replacing solenoid switch
- 12 42 550 Removing and installing/replacing battery positive lead between starter motor and jump start terminal (M54)
- 12 51 001 Replacing wiring harness section for engine (M54)
- 12 51 100 Replacing wiring harness section for ignition coils (M54)
- 12 61 250 Removing and installing/replacing oil temperature sensor (M54)
- 12 61 280 Removing and installing/replacing oil pressure sensor (M54)
- 12 61 285 Replacing level switch for engine oil (M62, M54, S54, M56)
- 00 00 250 BMW engine oil service (M54/56)
- 00 00 250 BMW engine oil service incl. supplementary service (M54 / M56)
- Engine oil service
- Supplementary service
- 11 00 039 Checking compression of all cylinders (M60 / M62 / M73 / S62 / M54)
- 11 00 050 Removing and installing engine (M54)
- Securing engine with special tool in installation position (M54)
- 11 12 000 Removing and installing, sealing cylinder head cover (M52TU / M54 / M56)
- 11 12 100 Removing and installing/replacing cylinder head (M52TU / M54 / M56)
- Removal
- Installation
- 11 12 101 Replacing cylinder head gasket (M52 / S52 / M52TU / M54 / M56)
- 11 12 503 Disassembling and assembling cylinder head (M52 / S52 / M52TU / M54 / M56)
- 11 12 527 Remachining a valve seat (M52 / S52 / M52TU / M54 / M56)
- 11 12 595 Checking a valve guide for wear (M52 / S52 / M52TU / M54 / M56)
- 11 12 600 Reaming a valve guide (M52 / S52 / M52TU / M54 / M56)
- 11 12 719 Resurfacing cylinder head sealing surface (M52 / M52TU / M54 / M56)
- 11 12 729 Checking cylinder head for watertightness (M52TU / M54 / M56)
- 11 13 000 Removing and installing, sealing or replacing oil sump (M52TU / M54 / M56)
- E46 4WD only
- 11 13 000 Removing and installing, sealing/replacing oil sump (M54/56)
- 11 14 110 Removing and installing lower timing case cover (M52 / S52 / M52TU / M54)
- 11 14 141 Replacing radial seal in lower timing case cover
- 11 14 151 Replacing crankshaft radial seal (transmission side)
- 11 21 500 Replacing crankshaft (M52 / S52 / M52TU / M54 / M56)
- 11 21 531 Replacing all main crankshaft bearing shells (M52 / S52 / M52TU / M54 / M56)
- M52 B20/M52TU B20 M54 M22
- M52 B25/B28 S52 M52TU B25/B28 M54 B25/B30 M56
- 11 21 571 Replacing grooved ball bearing in crankshaft (M52 / S52 / M52TU / M54 / S50 / S54)
- Version with grooved ball bearing
- Special tools required
- 11 22 500 Removing and installing/replacing flywheel (M54)
- 11 22 513 Replacing roller bearing for dual-mass flywheel
- 11 23 010 Removing and installing or replacing vibration damper (M52TU / M54 / M56)
- 11 24 571 Replacing all connecting rod bearings (M52 / S52 / M52TU / M54 / M56)
- 11 25 530 Removing and installing or replacing all pistons (M52 / S52 / M52TU / M54 / M56)
- 11 25 671 Replacing piston rings on all pistons (M52 / S52 / M52TU / M54 / M56)
- 11 28 010 Replacing alternator drive belt (M52 / S52 / M52TU / M54 / M56)
- 11 28 050 Replacing A/C compressor drive belt (M52 / S52 / M52TU / M54 / M56)
- Model with hydraulic drive belt and tension jack
- Model with mechanical drive belt and tension jack
- 11 31 001 Replacing camshaft (M52TU / M54 / M56)
- 11 31 005 Checking camshaft timing (M52TU / M54 / M56)
- 11 31 090 Removing and installing/replacing chain tensioning piston (M52 / M52TU / M54 / M56)
- 11 31 505 Adjusting camshaft timing (M52TU / M54 / M56)
- X3 only
- 11 34 552 Removing and installing or replacing all valves (M52 / S52 / M52TU / M54 / M56)
- 11 34 560 Replacing all valve stem seals (M52 / S52 / M52TU / M54 / M56)
- 11 34 715 Replacing all valve springs (M52 / S52 / M52TU / M54 / M56)
- 11 36 010 Removing and installing or replacing double VANOS adjustment unit (M52TU / M54 / M56)
- 11 36 570 Replacing solenoid valve for inlet side on VANOS adjustment unit
- 11 36 575 Replacing solenoid valve for exhaust side on VANOS adjustment unit
- 11 40 000 Checking engine oil pressure
- Checking engine oil pressure with DIS Tester
- Checking engine oil pressure with pressure gauge
- 11 41 000 Removing and installing/replacing oil pump (M52TU / M54 / M56)
- Version 2
- 11 42 020 Removing and installing complete full-flow oil filter (M52 / S52 / M52TU / M54 / M56)
- 11 43 000 Removing and installing/replacing oil dipstick (M54/56)
- 11 51 000 Removing and installing complete water pump (M52 / S52 / M52TU / M54 / M56)
- 11 53 000 Removing and installing/replacing coolant thermostat (M52TU / M54 / M56)
- 11 61 050 Removing and installing intake air manifold (M54)
- 11 62 140 Removing and installing/replacing both exhaust manifolds with catalytic converter (M54 X3)
- Cylinders 1 -3
- Cylinders 4 -6
- Necessary preliminary tasks
- 11 78 510 Replacing oxygen control sensor (M52TU / M54 / M56)
- 11 78 511 Replacing oxygen control sensor (cylinders 1-3)
- 11 78 512 Replacing oxygen control sensor (cylinders 4-6)
- 11 78 611 Replacing oxygen monitor sensor (cylinders 1-3)
- 11 78 612 Replacing oxygen monitor sensor (cylinders 4-6)
- 11 78 613 Replacing both oxygen monitor sensors (M52TU / M54 / M56)
- 16 00 Fuel supply system (petrol/gasoline)
- Fuel supply systems, spark-ignition engines
- Fuel supply systems, diesel engines
- 16 00 005 Draining and filling fuel tank
- Drawing Off Fuel
- Drawing Off Residual Fuel Quantity
- Fuel Filling
- Drawing Off After Fault In Suction Jet Pump
- 16 00 100 Checking fuel tank and tank ventilation system for leaks
- 16 00 102 Checking fuel tank and tank venting system for leaks with tank leakage diagnosis module (DM-TL)
- 16 00 510 Conducting leak test on fuel tank and tank ventilation system
- 16 11 030 Removing and installing fuel tank
- 16 11 060 Removing and installing or replacing fuel filler pipe
- 16 11 130 Checking filler cap pressure relief valve
- 16 12 000 Removing and installing / replacing fuel gauge sensor (petrol / gasoline, right)
- 16 12 001 Removing and installing / replacing fuel gauge sensor (petrol / gasoline, left)
- 16 12 010 Removing and installing/replacing carbon canister
- 16 12 010 Removing and installing/replacing carbon canister with DM-TL
- 16 13 015 Removing and installing/replacing tank leakage diagnosis module
- 16 14 010 Removing and installing / replacing fuel pump (petrol / gasoline)
- 16 14 016 Removing and installing/replacing fuel filter with pressure regulator
- 16 14 060 Removing and installing/replacing dust filter for tank leakage diagnosis module (DM-TL)
- 13 00 002 Checking function of Digital Engine Electronics (DME)
- 13 31 ... Notes on fuel pressure check (reference pressure: environment)
- 13 31 029 Checking fuel pump delivery pressure (M54)
- 13 32 051 Replacing fuel filter (M62, M54)
- 13 41 500 Replacing idle speed control valve (M52TU, M54)
- M52TU only
- M54 E46/E53 only
- M54 E60/E61/E65/E66 only
- M52TU and M54
- 13 51 630 Replacing fuel pressure regulator (M62, M54)
- 13 53 240 Replacing complete injection pipe (M54)
- 13 53 540 Replacing, sealing fuel hoses
- Version with hose clamps
- Version with compressed air connection
- Version, fuel hoses without integrated unlocking facility
- Version, fuel hoses with integrated unlocking facility
- M43, M44
- Fuel hoses with quick-release couplings
- 13 54 030 Removing and installing/sealing throttle assembly (M54)
- 13 54 250 Replacing air intake hose (M54)
- 13 54 251 Replacing intake hose (between connecting piece and throttle assembly) (M54)
- 13 62 511 Replacing intake air temperature sensor (M52TU, M54)
- 13 62 531 Replacing coolant temperature sensor (M52TU, M54)
- 13 62 560 Removing and installing/replacing air-mass flow sensor (M54)
- 13 63 590 Replacing fuel pump relay
- 13 64 541 Replacing all fuel injectors
- 13 71 000 Removing and installing intake filter housing (M54)
- 13 72 001 Replacing air cleaner element (M54)
- 13 90 500 Replacing tank venting valve (M52TU, M54)
- 12 00 ... INSTRUCTIONS ON STARTING AID
- 61 00 ... BATTERY
- 6100 ... Battery charging
- 61 00 ... NOTES ON HANDLING OPTICAL FIBERS
- 61 00 ... SAFETY INSTRUCTIONS FOR HANDLING VEHICLE BATTERY
- 61 13 .. UNLOCKING AND DISCONNECTING DIFFERENT PLUG CONNECTIONS
- 61 12 004 Replacing battery positive lead (from battery to engine compartment partition connector)
- 61 13 Special tools for wiring harness repairs
- 61 13 ... Base of tab connector housings
- 61 13 ... Crimping Micro Power Quadlock contacts (MPQ)
- 61 13 ... Crimping Micro Quadlock System contacts (MQS)
- 61 13 ... Crimping annular contacts
- 61 13 ... Crimping optical fibres
- 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH
- Cutting Optical Fibre
- Stripping Insulation From Optical Fibre
- Cutting Optical Fibre To Length
- 61 13 ... Opening plug housings and removing contacts of different plug systems
- 61 13 ... Plug housing, LCC contact (load current contact)
- 61 13 ... Relay carrier
- 61 13 ... Repairing ribbon cables
- 61 13 ... Retaining bracket
- 61 13 ... Socket housing (radio plug), Hybrid System MQS/MPQ
- Removing MPQ Contacts From Radio Plug
- Removing MQS Contacts From Contact Carrier
- Removing MPQ Contacts From Contact Carrier
- 12 00 ... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY
- 61 00 ... BATTERY CHARGING
- 61 20 ... Threshold values for battery inspection of all battery (telephone except for telephone battery)
- 61 20 ... BATTERY OPEN-CIRCUIT CURRENT TEST
- 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD
- 61 21 010 Removing and installing battery
- 61 31 005 REMOVING AND INSTALLING/REPLACING FIXTURE FOR STEERING COLUMN STALK
- 61 31 016 Removing and installing/replacing turn indicator/headlight dipping switch
- 61 31 020 Removing and installing/replacing ignition starter switch
- 61 31 037 Removing and installing/replacing light control unit
- 61 31 040 Removing and installing/replacing switch for windshield wipers
- 61 31 057 Removing and installing/replacing switch unit in center console
- 61 31 069 Removing and installing/replacing indicator for front passenger AIRBAG deactivation
- 61 31 079 Removing and installing/replacing switch for hazard warning flashers/central locking
- 61 31 115 REPLACING ROCKER SWITCH FOR SIDE WINDOW OPERATION (FRONT)
- 61 31 116 Replacing rocker switch for side window operation (rear)
- 61 31 175 Removing and installing/replacing switch for slide/tilt sunroof
- 61 31 176 Removing and installing/replacing emergency call button
- 61 31 204 Replacing switch combination for seat adjustment
- All models except Convertible
- 61 31 208 Removing and installing/replacing switch for front lumbar support
- 61 31 225 Replacing switch on impact cushion for left and right herbages
- 61 31 228 Replacing switch on sports steering wheel
- 61 31 241 Removing and installing/replacing engine hood contact switch
- 61 31 255 Replacing switch for outside mirror
- 61 31 270 Removing and installing/replacing switch for reversing light
- 61 31 299 Removing and installing/replacing clutch switch module
- 61 31 310 Replacing brake light switch
- 61 31 382 Replacing level switch for coolant
- 61 31 440 Removing and installing/replacing temperature switch for heated windshield spray jets
- 61 31 492 Replacing level switch for windscreen washer system
- 61 33 040 Removing and installing/replacing a fanfare horn
- 61 35... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE)
- 61 35 000 Removing and installing/replacing module (for trailer two hitch)
- 61 35 122 Removing and installing/replacing general module
- 61 35 177 Removing and installing (replacing) rain/light sensor
- 61 35 285 Removing and installing (replacing) light module
- 61 35 679 INITIALIZING RAIN/LIGHT SENSOR
- 61 35 714 Removing and installing/replacing control unit for slide/tilt sunroof
- 61 35 795 Removing and installing (replacing) control unit for adaptive headlight
- 61 35 900 Removing and installing/replacing ring antenna of electronic immobilizer
- 61 35 910 Removing and installing/replacing control unit of electronic immobilizer
- DIAGNOSIS PROGRAMMING/CODING
- 61 61 041 Replacing both windscreen wiper blades
- 61 61 100 Removing and installing/replacing both windscreen wiper arms
- 61 61 270 Removing and installing complete wiper console
- 61 62 030 REPLACING WIPER ARM FOR REAR WINDOW WIPER
- 61 62 060 Removing and installing/replacing rear window wiper motor
- 61 62 100 Adjusting jet nozzle for rear window washer unit
- 61 62 110 Removing and installing/replacing spray nozzle for rear window wiper
- 61 62 150 REMOVING AND INSTALLING/REPLACING WINDOW WASHER PUMP FOR REAR WINDOW WASHER SYSTEM
- 61 62 170 Removing and installing/replacing non-return valve for rear window washer system
- 61 67 010 REMOVING AND INSTALLING/REPLACING WASHER PUMP OF HEADLIGHT CLEANING SYSTEM
- 61 67 045 Removing and installing/replacing spray nozzles for left or right headlight cleaning system
- 61 71 015 Removing and installing/replacing a jet nozzle in windshield washer system
- 61 71 061 REPLACING FLUID RESERVOIR FOR WINDSHIELD WASHER SYSTEM
- 61 71 100 REMOVING AND INSTALLING/REPLACING WINDSHIELD WASHER PUMP
- 64 11... Installing servodrive
- 64 11 208 Replacing heater core
- 64 11 213 Removing and installing/replacing heater - A/C unit fan
- E46 and E83
- 64 11 227 Replacing output stage/switch for heater - A/C system blower
- 64 11 377 Removing and installing control panel for heater - A/C system (replacing, automatic air conditioning)
- Necessary preliminary tasks
- 64 11 807 Removing and installing/replacing servodrive for right fresh-air flap
- 64 11 992 Removing and installing/replacing solar sensor
- Necessary preliminary work
- Installation note
- Recycling
- After installation
- Installation
- 64 11 273 Replacing water valve for heater
- 64 22 135 Removing and installing/replacing left fresh-air grill
- 64 22 136 Removing and installing/replacing right fresh-air grill
- 64 22 162 removing and installing/replacing center fresh-air grill
- 64 31 010 Replacing microfilter for interior ventilation
- 64 31 010 Replacing microfilter for interior ventilation (Version 1)
- 64 31 010 Replacing microfilter for interior ventilation (Version 2)
- 64 50... Air conditioner test (R 134a)
- 64 50... Leak-testing with leak tester device
- 64 50... Safety instructions for handling refrigerant r 134a
- 64 50... Safety precautions when handling refrigerant oil (for refrigerant r 134a)
- 64 50 009 Drawing off, evacuating and filling a/c system (r 134a)
- Special Tools
- I. Part replacement as preliminary work fur further repair work and based on gradual leakage
- Procedure
- II. Part replacement due to sudden leakage
- 64 53... Instructions for replacement of air conditioning capacitors and radiator/coolers
- 64 50... Leak detection with forming gas
- 64 50... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)
- 64 50... Safety informations for handling refrigerant oil
- Protective measures/rules of conduct
- First aid measures
- 64 50... Safety informations for handling tetrafluorethane refrigerant R134a
- 64 51 522 Removing and installing or replacing expansion valve
- 64 51... Leak-testing condenser
- After leak-testing
- 64 51 590 Removing and installing/renewing evaporator
- 64 52... Instructions for compressor replacement
- 64 53 550 Removing and installing or replacing capacitor for the heating and air conditioning system
- 64 52 523 Replacing A/C system compressor (M54, M57)
- 64 53... Notes on replacing drier bottle or drier insert
- 64 53 510 Removing and installing/replacing dryer bottle for air conditioner
- 64 53 520 Replacing safety pressure switch
- 64 53 510 Removing and installing/replacing dryer flask for heating and air conditioning system
- 64 53 641 Replacing line from compressor to condenser (N47)
- 64 53 645 Replacing line from condenser to desiccant bottle (N47)
- 64 53 681 Replacing line from desiccant bottle to evaporator (N47)
- Replacement
- 64 53 701 Replacing line from evaporator to compressor (N47)
- 64 53... Replacing valve insert for refrigerant line
- General information
- 63 10 004 ADJUSTING HEADLIGHTS
- 63 10 014 ADJUSTING FOG LAMPS
- 63 12 001 Removing and installing/replacing left headlight
- 63 12 010 REMOVING AND INSTALLING/REPLACING LEFT HEADLIGHT (XENON HEADLIGHT)
- 63 12 015 Removing and installing left headlight (adaptive headlight)
- 63 12 016 Replacing left headlight (adaptive headlight)
- 63 12 860 REPLACING CONTROL UNIT FOR LEFT XENON HEADLIGHT
- 63 12 870 REPLACING IGNITION UNIT FOR LEFT XENON HEADLIGHT
- 63 12 895 REPLACING DRIVE FOR LEFT ADAPTIVE HEADLIGHT
- 63 12 950 Replacing a lower holder for headlight mounting
- 63 13 200 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT AUXILIARY TURN SIGNAL LAMP
- 63 17 060 REMOVING AND INSTALLING (REPLACING) LEFT OR RIGHT FRONT FOG LAMP
- 63 21 055 REPLACING A SOCKET HOUSING FOR LEFT OR RIGHT TAIL LIGHT
- Side panel
- Rear lid
- 63 21 101 Replacing sealing frame for left or right rear light (on side panel)
- 63 21 104 Replacing sealing frame for left or right rear light (on rear lid)
- 63 21 180 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT REAR LIGHT (ON SIDE PANEL)
- 63 21 183 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT TAIL LIGHT (ON REAR LID)
- 63 25 000 Removing and installing/replacing auxiliary brake light
- 63 31 000 Removing and installing/replacing complete ceiling light (front)
- 63 31 015 Removing and installing/replacing left or right interior light (side roofliner)
- 63 31 020 Removing and installing/replacing footwell light
- 63 31 050 Removing and installing/replacing mirror light
- 63 31 080 Removing and installing/replacing luggage compartment light (D-pillar)
- 63 31 085 Removing and installing/replacing luggage compartment lamp (on rear lid)
- 63 31 150 Removing and installing/replacing glovebox light
- 63 99 ... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS)
- 63 99 ... INSTRUCTIONS FOR REPLACING LIGHT BULBS (INTERIOR LIGHTS)
- 63 99 002 Replacing halogen bulb for high-beam headlight on left
- 63 99 076 REPLACING LAMP FOR LEFT XENON HEADLIGHT
- 63 99 140 Replacing bulb for side marker lamp, front left
- 63 99 201 Replacing halogen bulb for left or right front fog lamp
- 63 99 273 Replacing bulb for turn indicator, front left
- 63 99 295 Replacing bulb for auxiliary turn signal light, front left or right
- 63 99 312 REPLACING BULB(S) FOR LEFT OR RIGHT REAR LIGHT (REAR LID)
- 63 99 315 REPLACING LIGHT BULB(S) FOR LEFT OR RIGHT REAR LIGHT
- Rear Light In Side Panel
- Rear Light In Rear Lid
- 63 99 401 Replacing bulb for left or right license plate light
- APPLICATION
- LUBRICATION
- SERVICE INTERVALS
- CHECKING/TOPPING UP FLUID LEVEL IN AUTOMATIC TRANSMISSION (A5S 325Z)
- Add ATF After Repairs
- Check Fluid Level
- CHECKING/TOPPING UP FLUID LEVEL IN AUTOMATIC TRANSMISSION (A5S 360R/390R, A4S 200R/310R)
- 330xi (6/00 To Present)
- 330i & 330Ci (6/00 To Present) & 325i & 325Ci (9/00 To Present)
- GEARSHIFT SELECTOR LEVER CABLE (A5S 325Z)
- ADJUSTING SELECTOR LEVER (A5S 360R/390R, A4S 200R, 6HP26Z/19Z)
- CONTROL UNIT
- REMOVAL & INSTALLATION
- REMOVING AND INSTALLING OR REPLACING PARKING LOCK (A5S 325Z)
- REMOVING AND INSTALLING/REPLACING POSITION SWITCH (A5S 325Z)
- REMOVING AND INSTALLING/REPLACING SHIFT UNIT (A5S 325Z)
- REPLACING SOLENOID VALVE OR PRESSURE REGULATOR (A5S 325Z)
- REMOVING AND INSTALLING/REPLACING SELECTOR UNIT (A5S 360R/390R, A4S 200R)
- REMOVING AND INSTALLING/SEALING OR REPLACING TRANSMISSION FLUID SUMP (A5S 360R / 390R, A4S 200R)
- REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL SCREEN (A5S 325Z)
- REMOVING AND INSTALLING/REPLACING TRANSMISSION SCREEN (A5S 360R / 390R, A4S 200R)
- REMOVING AND INSTALLING/SEALING OR REPLACING TRANSMISSION OIL SUMP (A5S 325Z)
- REMOVING & INSTALLING TRANSMISSION EXTENSION (A5S 325Z)
- REMOVING AND INSTALLING OR REPLACING TRANSMISSION EXTENSION HOUSING (A5S 360R / 390R)
- REPLACING BEARING ON TRANSMISSION EXTENSION (A5S 325Z)
- REPLACING OUTPUT FLANGE (A5S 325Z)
- REPLACING OUTPUT FLANGE (A5S 360R / 390R)
- REPLACING PRESSURE REGULATOR FOR CONVERTER LOCKUP CLUTCH (AS5 360R / 390R, A4S 200R)
- REPLACING PRESSURE REGULATOR FOR MAIN PRESSURE (A5S 360R/390R, A4S 200R)
- REPLACING PRESSURE REGULATOR FOR SYSTEM PRESSURE (AS5 325Z)
- REPLACING PULSE GENERATOR (OUTPUT SPEED) (A5S 325Z)
- REPLACING PULSE GENERATOR (OUTPUT SPEED) (A5S 360R / 390R, A4S 200R)
- REPLACING PULSE GENERATOR (TURBINE SPEED) (A5S 325Z)
- REPLACING PULSE GENERATOR (TURBINE SPEED) (A5S 360R / 390R, A4S 200R)
- REPLACING RADIAL SEAL ON MANUAL SHIFT VALVE SHAFT (A5S 325Z)
- REPLACING RADIAL SHAFT SEAL FOR MANUAL SHIFT VALVE SHAFT (A5S 360R / 390R, A4S 200R)
- E46 4WD: Selector Shaft Sealing Cap On Left Transmission Side Leaking
- REPLACING RADIAL SEAL FOR OUTPUT FLANGE (A5S 325Z)
- REPLACING RADIAL SEAL FOR OUTPUT FLANGE (A5S 360R / 390R)
- REPLACING SOLENOID VALVE 1, 2 OR 3 (A5S 360R / 390R, A4S 200R)
- REPLACING TRANSMISSION SWITCH (A5S 360R / 390R, A4S 200R)
- REPLACING WIRING HARNESS IN AUTOMATIC TRANSMISSION (A5S 325Z)
- REPLACING WIRING HARNESS IN AUTOMATIC TRANSMISSION (A5S 360R/390R, A4S 200R)
- TORQUE SPECIFICATIONS
- 52 13 ... Removing and installing/replacing guide for front left or right head restraint
- Guide For Head Restraint With Push Button
- Guide For Head Restraint Without Pushbutton
- 52 13 ... Removing and installing/replacing seat pan and flexmat (normal/manual), left or right
- 52 13 000 Removing and installing left or right front seat (normal/manual)
- 52 13 015 Removing and installing / replacing controls on left / right front seat (normal / manual)
- Actuating Unit Version (A)
- Actuating Unit Version (B)
- Actuating Unit Version (C) (Spare Part)
- Removing And Installing Actuating Unit
- Replacement Of Actuating Unit Version (C) (Spare Part) Only
- Adjusting Actuating Unit, Actuating Unit Version (C) (Spare Part) Only
- Carrying Out Checks Of Seat Height And Backrest Inclination Adjustment (Danger To Life Of Vehicle Occupants)
- 52 13 025 Removing and installing/replacing seat mechanism (on front seat normal/manual), left or right
- 52 13 030 Removing and installing / replacing backrest frame on left or right front seat (normal / manual).
- 52 13 040 Removing and installing / replacing outer cover on left or right front seat back-rest (normal / manual)
- 52 13 041 Removing and installing / replacing inner cover on left or right front seat backrest (normal/ manual)
- 52 13 050 Replacing lumbar cushion on front left or right seat
- 52 13 070 Removing and installing/replacing seat angle adjuster (normal/manual) on left or right front seat
- 52 13 198 Removing and installing / replacing rear panel on left or right front seat backrest (normal/manual)
- 52 13 390 Removing and installing / replacing front headrest (normal/ manual)
- 52 13 400 Replacing seat cover on left or right front seat (normal/manual)
- 52 13 405 Replacing back-rest cover for left or right front seat (normal / manual)
- 52 13 410 Replacing seat and backrest covers for front seat (normal/manual), left or right
- 52 13 415 Replacing left or right support for front seat (normal / manual)
- 52 13 420 Replacing left or right support for front seat back-rest (normal / manual)
- 52 14 060 Removing and installing / replacing valve housing for front left or right lumbar support (normal / manual)
- 52 14 070 Removing and installing/replacing seat angle adjuster on left or right front seat (normal/electric)
- 52 15 030 Removing and installing/replacing backrest frame on left or right front seat (sport/manual)
- 52 15 070 Removing and installing/replacing seat angle adjuster (sport/manual) on left or right front seat
- 52 16 ... Removing and installing/replacing seat pan and flex mat on front left or right seat (sports/electric)
- 52 14 ... Removing and installing/replacing guide for front left or right head restraint (normal/electric)
- 52 14 000 Removing and installing left or right front seat (normal/electric)
- 52 14 025 Removing and installing/replacing seat mechanism on left or right front seat (normal/electric)
- 52 14 030 Removing and installing/replacing backrest frame on front left or right seat (normal/electric)
- 52 14 040 Removing and installing/replacing outer cover on front left or right seat (normal/electric)
- 52 14 041 Removing and installing/replacing inner cover on front left or right seat (normal/electric)
- 52 14 050 Replacing lumbar cushion on front left or right seat (normal/electric)
- 52 14 198 Removing and installing/replacing rear panel on left or right front seat backrest (normal/electric)
- 52 14 390 Removing and installing or replacing front left or right head restraints (normal/electric)
- 52 14 400 Replacing seat cover for left or right front seat (normal/electric)
- 52 14 405 Replacing backrest cover for front left or right seat (normal/electric)
- 52 14 415 Replacing padding for left or right front seat (normal/electric)
- 52 14 420 Replacing padding for left or right front seat backrest (normal/electric)
- 52 14 899 Additional work (normal/ electric) with defective drive for longitudinal adjustment
- 52 16 ... Removing and installing/replacing carrier for outer cover on left or right front seat (sports/electric)
- 52 15 ... Removing and installing/replacing guide for front left or right head restraint (sports/normal)
- 52 15 000 Removing and installing front seat (sports/manual), left or right
- 52 15 015 Removing and installing/replacing actuating unit on front left or right seat (sports/manual)
- 52 15 025 Removing and installing/replacing seat mechanism on left or right front seat (sport/manual)
- 52 15 040 Removing and installing/replacing outer cover on front left or right seat (sports/manual)
- 52 15 041 Removing and installing/replacing inner cover on front left or right seat (sports/manual)
- 52 15 050 Replacing lumbar cushion on front left or right seat (sports/manual)
- 52 15 095 Removing and installing/replacing thigh support holder on front left or right seat (sports/manual)
- 52 15 198 Removing and installing/replacing rear panel on front left or right seat backrest (sports/manual)
- 52 15 390 Removing and installing or replacing front left or right head restraints (sports/manual)
- 52 15 400 Replacing seat cover for left or right front seat (sport/manual)
- 52 15 405 Replacing backrest cover for left or right front seat (sport/manual)
- 52 15 415 Replacing padding for left or right front seat (sport/manual)
- 52 15 420 Replacing padding for left or right front seat backrest (sport/manual)
- 52 16 ... Removing and installing/replacing guide for front left or right head restraint (sports/electric)
- 52 16 000 Removing and installing front seat (sports/electric), left or right
- 52 16 025 Removing and installing/replacing left or right seat mechanism (on sport/electric front seat)
- 52 16 030 Removing and installing/replacing backrest frame on left or right front seat (sport/electric)
- 52 16 040 Removing and installing/replacing outer cover on front left or right seat (sports/electric)
- 52 16 041 Removing and installing/replacing inner cover on front left or right seat (sports/electric)
- 52 16 070 Removing and installing/replacing seat angle adjuster on left or right front seat (sport/electric)
- 52 16 095 Removing and installing/replacing thigh support holder on front left or right seat (sports/electric)
- 52 16 198 Removing and installing/replacing rear panel on front left or right seat backrest (sports/electric)
- 52 16 390 Removing and installing/replacing front head restraint (sports/electric) on left or right
- 52 16 400 Replacing seat cover for left or right front seat (sports/electric)
- 52 16 405 Replacing backrest cover on front left or right seat (sports/electric)
- 52 16 415 Replacing padding for left or right front seat (sport/electric)
- 52 16 420 Replacing padding for left or right front seat backrest (sport/electric)
- 52 26 ... Removing and installing/replacing finishing strip on armrest for rear seat
- 52 26 ... Removing and installing/replacing fixture for roller blind on rear seat (through-loading system) on left/right
- 52 26 ... Removing and installing/replacing ski bag with casing on rear seat (through-loading system)
- 52 26 005 Removing and installing/replacing rear seat (through-loading system)
- 52 26 008 Removing and installing/replacing left/right sides of backrest on rear seat backrest (through-loading)
- 52 26 015 Removing and installing/replacing left or right rear seat backrest (through-loading system)
- 52 26 030 Removing and installing/replacing armrest for rear seat backrest (through-loading system)
- 52 26 033 Removing and installing/replacing upper cover section on armrest for rear seat
- 52 26 080 Removing and installing/replacing backrest frame for left rear seat (through-loading system)
- 52 26 085 Removing and installing/replacing backrest frame for right rear seat (through-loading system)
- 52 26 199 Removing and installing/replacing rear panel on left rear seat backrest (through-loading system)
- 52 26 200 Removing and installing/replacing rear panel on right rear seat backrest (through-loading system)
- 52 26 301 Removing and installing /replacing actuating mechanism for left rear seat backrest (through-loading system)
- 52 26 309 Removing and installing/replacing lock for left rear seat backrest (through-loading system)
- 52 26 388 Removing and installing/replacing rear head restraints (through-loading system), middle (Compact)
- 52 26 388 Removing and installing/replacing rear middle head restraint
- 52 26 390 Removing and installing or replacing left or right rear head restraint
- 52 26 390 Removing and installing/replacing rear head restraint (through-loading system), left or right (Compact)
- 52 26 400 Replacing seat cover for rear seat (through-loading system)
- 52 26 411 Replacing backrest cover for rear seat (through-loading system) on left
- 52 26 412 Replacing backrest cover for right rear seat (through-loading system)
- 52 26 450 Replacing padding for rear seat
- 54 0 ... REPAIR INSTRUCTIONS FOR BONDED SEALS
- 54 10 ... Removing and installing / replacing drive cable plate
- 54 10 020 REMOVING AND INSTALLING MECHANISM FOR FRONT GLASS LID
- 54 10 030 REMOVING AND INSTALLING MECHANISM FOR REAR GLASS LID
- 54 10 050 REMOVING AND INSTALLING/REPLACING MECHANISM FOR FLOATING ROOFLINER
- 54 10 070 REMOVING AND INSTALLING/REPLACING SLIDER SET FOR FLOATING ROOFLINER
- 54 10 160 REPLACING LEFT OR RIGHT GAITER FOR GLASS SLIDE/TILT SUNROOF
- 54 10 170 REMOVING AND INSTALLING FRONT GLASS SLIDE/TILT SUNROOF COVER
- 54 10 175 REMOVING AND INSTALLING REAR GLASS SLIDE / TILT SUNROOF COVER
- 54 13 130 REMOVING AND INSTALLING FRONT CROSSMEMBER
- 54 13 150 REMOVING AND INSTALLING REAR CROSS-MEMBER
- 54 0 ... Notes on panorama glass roof (initialization/normalization/learning of characteristic curve)
- 54 13 003 ADJUSTING GLASS SLIDE/TILT SUNROOF LID
- 54 13 050 REPLACING SEAL FOR SLIDE/TILT SUNROOF LID AT REAR
- 54 13 055 REPLACING SEAL FOR SLIDE/TILT SUNROOF FRAME
- 54 13 060 Removing and installing/replacing front floating roofliner for glass slide/tilt sunroof
- 54 13 065 Removing and installing/replacing rear floating roofliner for glass slide/tilt sunroof
- 54 13 070 REMOVING AND INSTALLING/REPLACING BOTH FLOATING ROOFLINERS FOR GLASS SLIDE/TILT SUNROOF
- 54 13 080 REMOVING AND INSTALLING COMPLETE GLASS SLIDE/TILT SUNROOF
- 54 13 090 Removing and installing/replacing wind deflector
- 54 13 095 Replacing/cleaning net for wind deflector
- 54 13 100 Removing and installing / replacing drip moulding
- 54 13 105 REMOVING AND INSTALLING/REPLACING REAR DRIP MOULDING
- 54 13 130 Removing and installing front cross-member