Home/BMW/M6/BMW M6 E63/E64 (2005-2010)/Repair manual/Automatic Trans/Automatic Transmission - Special Tools
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Automatic Transmission - Special Tools BMW M6 E63/E64

Automatic Trans 98 illustrations ~3908 words

0496482 242410 Adapter Minimum set: Mechanical tools MW

Note. (Adapter ring) For driving in radial shaft seal on output shaft.

Storage Location

B25

SI number

01 18 08 (482)

Scheme 179

Scheme 179: 0496482 242410 Adapter Minimum set: Mechanical tools MW

0491767 245190 MW Adapter

Note. For pressure gauge 13 3 061 for checking oil pressure in transmission

Storage Location

A4

SI number

01 03 90 (184)

Scheme 180

Scheme 180: 0491767 245190 MW Adapter

0491628 240030 MW Adapter

Note. For pressure gauge 13 3 061/For checking the converter pressure

Storage Location

A4

Scheme 181

Scheme 181: 0491628 240030 MW Adapter

0491635 240070 MW Adapter

Note. For testing the pump pressure

Storage Location

A4

Scheme 182

Scheme 182: 0491635 240070 MW Adapter

0491674 241210 MW Angle

Note. (Sheet metal part) Retaining plate for disc package As of transmission number 11 2 300 not required

Storage Location

Z4

SI number

01 09 90 (282)

Scheme 183

Scheme 183: 0491674 241210 MW Angle

0491768 245200 MW Bush

Replaced by: 0491781

Note. (Impact bush) For fitting the radial sealing ring of the selector lever shaft/Replaced by 24 5 360 (0 491 781)

SI number

01 03 90 (184)

Scheme 184

Scheme 184: 0491768 245200 MW Bush

0493254 241080 Bush Minimum set: Mechanical tools MW

Note. (bushing (aluminum)) For placing on the drive shaft during removal of the shaft seal from the oil pump housing

Storage Location

C4

SI number

01 03 98 (303)

Scheme 185

Scheme 185: 0493254 241080 Bush Minimum set: Mechanical tools MW

0491775 245270 Bush Minimum set: Mechanical tools MW

Note. For fitting the radial sealing ring of the selector shaft

Storage Location

B3

SI number

01 08 96 (080)

Scheme 186

Scheme 186: 0491775 245270 Bush Minimum set: Mechanical tools MW

0491773 245250 Bush Minimum set: Mechanical tools MW

Note. For pressing in the radial seal ring of the selector shaft

Storage Location

B3

SI number

01 02 95 (896)

Scheme 187

Scheme 187: 0491773 245250 Bush Minimum set: Mechanical tools MW

0491664 241050 MW Bush

Note. (Impact bush) For fitting radial shaft seal for torque converter in oil pump housing

Storage Location

Y7

Scheme 188

Scheme 188: 0491664 241050 MW Bush

0491666 241100 MW Bush

Note. (Impact bush) For driving in the radial seal ring for the output flange into the transmission extension

Scheme 189

Scheme 189: 0491666 241100 MW Bush

0491665 241060 MW Bush

Note. (Impact bush) For driving in the radial seal ring for the torque converter in the oil pump housing and at the output flange

Storage Location

Y7

Scheme 190

Scheme 190: 0491665 241060 MW Bush

0495601 244380 Bush Minimum set: Mechanical tools MW

Note. (Bush with nut) For inserting radial shaft seal of selector shaft.

Storage Location

A24

SI number

01 02 07 (334)

Scheme 191

Scheme 191: 0495601 244380 Bush Minimum set: Mechanical tools MW

Consisting of

1 = 0495788 Bush

2 = 0495789 Nut

Note. (Nut M8x1)

0493335 241090 MW Bush

Note. (Impact bush) For driving in the radial shaft seal on the output flange

SI number

01 08 98 (333)

Scheme 192

Scheme 192: 0493335 241090 MW Bush

0493253 241070 Bush Minimum set: Mechanical tools MW

Note. (Impact bush) For fitting radial shaft seal into oil pump housing

Storage Location

C17

SI number

01 03 98 (303)

Scheme 193

Scheme 193: 0493253 241070 Bush Minimum set: Mechanical tools MW

0491709 243140 MW Bush

Note. (Driver bush) For checking the oil pump for ease of movement

Storage Location

A10

Scheme 194

Scheme 194: 0491709 243140 MW Bush

0494213 242390 Cap Minimum set: Mechanical tools MW

Note. (protective cap) For sealing off the guide sleeve of the transmission connector

Storage Location

C49

SI number

01 14 01 (766)

Scheme 195

Scheme 195: 0494213 242390 Cap Minimum set: Mechanical tools MW

0491644 240150 MW Clip

Note. (Mounting bracket) For mounting the transmission on the assembly stand

Consisting of

6 = 0493913 Spindle

Note. With synchronising key, transmission: All

Scheme 196

Scheme 196: 0491644 240150 MW Clip

3 = 0491645 Shaped part

Note. (Shaped part) For mounting the transmission/transmissions: A5S 310Z

2 = 0491646 Frame

Note. (Main frame)

3 = 0491647 Spindle

Note. (Spindle with rotary handle)

3 = 0491648 Bolt

Note. (Mounting bolts)

3 = 0491649 Bush

Note. (Spacer bush for spindle) Transmissions: A4S 310R

0491618 240020 Connection Minimum set: Mechanical tools MW

Note. (Connections) Oil pressure testing accessory for pressure gauge 13 3 061 or BMW DIS for checking the oil pressure.

Storage Location

B24

B23

Individual

Scheme 197

Scheme 197: 0491618 240020 Connection Minimum set: Mechanical tools MW

Consisting of

1 = 0491619 Hose

Note. (Line) Pressure hose 1.7 m, connection M12x1.5 - M14x1.5 outer thread/For checking the different converter pressures/transmission: A4S 310R, A4S 270R

2 = 0491620 Connection

Note. (Connection) For checking the main pressure (3 HP 22, A5S 310Z) and clutch A (ZF transmission)/transmission: 3 HP 22, A5S 310Z, A5S 560Z and all ZF transmissions

3 = 0491621 Connection

Note. (Connection) Pipe bend, 145 mm, stretched length 145 mm/transmission: 4 HP 22, 4 HP 24

4 = 0491622 Connection

Note. (Connection) Pipe bend, 90 mm, stretched length 90 mm

5 = 0491623 Screw

Note. (Connection) Banjo bolt M20x1. - M18x1./For checking the converter pressure/transmission: 3 HP 12

6 = 0491624 Connection

Note. (Connection) Reducer M24x1.5 - 20x1.5/For checking the main pressure/transmission: 3 HP 20

7 = 0491625 Connection

Note. (Connection) Reducer M20x1.5 - M18x1.5/For checking the main pressure (3 HP 12) an converter pressure (3 HP 20)/Transmission: 3 HP 12, 3 HP 20

8 = 0491626 Screw

Note. (Screw) M18x1./For closing the engine oil feed pipe when checking the converter pressure/transmission: 3 HP 20

9 = 0491627 Adapter

Note. For closing the feed and return lines when checking the main pressure/transmission: 3 HP 22

0491643 240140 Connection Minimum set: Mechanical tools MW

Replaced by: 0495498

Note. (Connection) For pressure gauge 13 3 061 and BMW diagnosis and information system for measuring the oil pressure in the transmission Replaced by 23 4 050 (0 495 498)

Storage Location

A4

SI number

01 01 92 (469)

Scheme 198

Scheme 198: 0491643 240140 Connection Minimum set: Mechanical tools MW

0491657 240190 Counter support Minimum set: Mechanical tools MW

Note. (Steady device) For the output flange of the propeller shaft while releasing and tightening the slotted nut

SI number

01 06 92 (509)

Scheme 199

Scheme 199: 0491657 240190 Counter support Minimum set: Mechanical tools MW

0491671 241180 MW Device

Note. For removing and installing oil pump

Storage Location

Z2

Z1

Scheme 200

Scheme 200: 0491671 241180 MW Device

SI number

01 09 90 (282)

Consisting of

1 = 0494586 Tube

Note. (Retaining tube)

2 = 0494588 Spindle

Note. (Threaded spindle)

3 = 0494589 Ring

Note. (Clamping ring)

4 = 0496375 Ring

Note. (Clamping ring) Gearbox: GA6HP19Z, GA6HP26Z

0491676 241230 MW Device

Note. (Pressing device) For removing and installing the piston (cover) at brake C

Storage Location

Y6

SI number

01 14 93 (718)

Scheme 201

Scheme 201: 0491676 241230 MW Device

0491636 240080 Device Minimum set: Mechanical tools MW

Note. (funnel) For filling the transmission with transmission oil

Scheme 202

Scheme 202: 0491636 240080 Device Minimum set: Mechanical tools MW

0491730 244120 MW Device

Replaced by: 0491731

Note. For firmly holding torque converter in position while removing and fitting the transmission. Replaced by 24 4 130 (0 491 731)

Scheme 203

Scheme 203: 0491730 244120 MW Device

0491679 241260 MW Device

Note. (Removal and mounting device) For removing and installing the cylinders D/E with the planetary gear set

Storage Location

C1

C2

Scheme 204

Scheme 204: 0491679 241260 MW Device

SI number

01 01 95 (892)

Consisting of

1 = 0491680 Handle

2 = 0491681 Spindle

Note. (Spindle with knurled nut)

3 = 0491682 Bush

Note. (Centering bush)

0491677 241240 MW Device

Note. (device) For determining the shims on the brake C

Storage Location

Y6

SI number

01 14 93 (718)

Scheme 205

Scheme 205: 0491677 241240 MW Device

0491683 241270 MW Device

Note. Removal and mounting device) For removing and installing the drive clutch A/B/C

Storage Location

Y2

Z2

Scheme 206

Scheme 206: 0491683 241270 MW Device

SI number

01 01 95 (892)

Consisting of

1 = 0491684 Pipe

Note. (Jack tube with ring bolt)

2 = 0491685 Pin

Note. (Locking pin)

0495486 241370 Device Minimum set: Mechanical tools MW

Note. (locating fixture) For securing converter during removal and installation of transmission.

Storage Location

A20

B20

SI number

01 23 05 (224)

Scheme 207

Scheme 207: 0495486 241370 Device Minimum set: Mechanical tools MW

0491678 241250 MW Device

Note. (Lifting gear) For removing and installing the brake clutch unit D/G incl. the parking lock gear

Storage Location

Y3

Z3

SI number

01 14 93 (718)

Scheme 208

Scheme 208: 0491678 241250 MW Device

0491774 245260 Device Minimum set: Mechanical tools MW

Note. (Pulling device) For pulling off the radial seal of the selector shaft/transmission with positioning switch

Storage Location

B3

SI number

01 02 95 (896)

Scheme 209

Scheme 209: 0491774 245260 Device Minimum set: Mechanical tools MW

Consisting of

1 = 0494592 Use

2 = 0494593 Bush

0493156 242310 MW Device

Note. (Device) Tool set for dismantling and fitting the R gear piston. For dismantling and assembling the transmission for "Sealing the intermediate plate".

SI number

01 22 97 (239)

Consisting of

Scheme 210

Scheme 210: 0493156 242310 MW Device

1 = 0493157 Plate

Note. (Pressure plate) For removing and installing the spring cup

2 = 0493158 Spindle

Note. (Spindle with pressure plate) Spindle M14x1.5, nut M14, pressure plate and washer/For removing and installing the spring cup

3 = 0493159 Pin

Note. (Guide pin (2 pieces)) For fixing the gaskets and the intermediate plate on the intermediate case

4 = 0493160 Bush

Note. (Slip bush) For installing the piston in the cylinder of the intermediate plate

0491781 245360 Device Minimum set: Mechanical tools MW

Note. For removing and installing the radial shaft seal of the gearshift shaft 24 5 361, 24 5 362, 24 5 364 and 24 5 366 for E90

Storage Location

C4

Scheme 211

Scheme 211: 0491781 245360 Device Minimum set: Mechanical tools MW

SI number

01 14 96 (105)

Consisting of

6 = 0494208 Bush

Note. For fitting the radial shaft seal on the selector shaft (emergency release) Transmission: GA6 HP26Z

1 = 0491782 Bush

Note. (Threaded bush)

2 = 0491783 Nut

Note. (Union nut)

3 = 0491784 Bush

Note. For transmission without positioning switch Transmission: A4S 310R

4 = 0491785 Nut

5 = 0491786 Sleeve

Note. (Sliding sleeve (5 pieces)) Transmission: A4S 310R

0491686 241280 MW Device

Note. (Assembly and disassembly tool) For removing and installing brake clutch F

Storage Location

Z4

Z3

Scheme 212

Scheme 212: 0491686 241280 MW Device

SI number

01 01 95 (892)

Consisting of

1 = 0491687 Handle

Note. (Handle)

2 = 0491688 Nut

Note. (knurled nut)

3 = 0491689 Handle

Note. (Centering handle)

0491726 244080 MW Device

Note. For fixing torque converter in position while removing and installing transmission.

Storage Location

Individual

Scheme 213

Scheme 213: 0491726 244080 MW Device

0491615 240010 MW Device

Note. For checking the side clearance of the drive shaft

Storage Location

Y3

Consisting of

1 = 0491616 Holder

Note. (Dial gauge holder)

2 = 0491617 Terminal

Note. (Terminal)

Scheme 214

Scheme 214: 0491615 240010 MW Device

0491698 242140 MW Device

Note. (Tensioning device) For removal and installation of the snap ring before the centering plate on ZF transmissions

Scheme 215

Scheme 215: 0491698 242140 MW Device

0491652 240180 MW Fixture

Replaced by: 0495446

Note. For mounting the gearbox on the assembly stand. Replaced by 24 0 200 (0 495 446)

SI number

01 06 92 (509)

Scheme 216

Scheme 216: 0491652 240180 MW Fixture

Consisting of

5 = 0495439 Adapter

Note. Replaced by 24 0 205 (0 495 492)

3 = 0491655 Spindle

Note. Replaced by 24 0 184 (0 491 656)

1 = 0491653 Frame

Note. (Main frame)

2 = 0491654 Spindle

Note. (Pressure spindle with star handle)

4 = 0491656 Spindle

Note. (spindle, long (2 pieces))

0495446 240200 MW Fixture

Note. For mounting the gearbox on the assembly stand.

SI number

01 27 06 (328)

Consisting of

Scheme 217

Scheme 217: 0495446 240200 MW Fixture

1 = 0495488 Basic body

2 = 0495489 Spindle

Note. (spindle with synchronising key)

3 = 0495490 Spindle

Note. (spindle with screw)

4 = 0495491 Shaped part

Note. (Shaped part)

5 = 0495492 Adapter

Note. (adapter (long))

6 = 0495493 Adapter

Note. (adapter (medium))

7 = 0495494 Adapter

Note. (adapter (short))

0491642 240130 MW Fixture

Replaced by: 0495498

Note. (Fixture for transmission) For removal and installation Replaced by 23 4 050 (0 495 498)

SI number

01 02 87 (721)

Scheme 218

Scheme 218: 0491642 240130 MW Fixture

0491651 240170 MW Fixture

Replaced by: 0495498

Note. For removing and installing transmission. Replaced by 23 4 050 (0 495 498)

SI number

01 06 92 (509)

Consisting of

Scheme 219

Scheme 219: 0491651 240170 MW Fixture

3 = 0493258 Bolt

Note. (Adjusting screw) Discontinuation and replaced by 23 4 050 (0 495 498)

0491661 240250 MW Fixture

Replaced by: 0495498

Note. (Fixture for transmission) For removing and installing the transmission. Replaced by 23 4 050 (0 495 498)

SI number

01 08 96 (080)

Scheme 220

Scheme 220: 0491661 240250 MW Fixture

0491668 241120 MW Gauge

Note. For setting the position switch to "P position" during installation/model year: from 03/96

SI number

01 07 96 (068)

Scheme 221

Scheme 221: 0491668 241120 MW Gauge

0491697 242050 MW Handle

Replaced by: 0491633

Note. (Pulling handle) For sealing plug in the lower section of the transmission housing/Replaced by 24 0 050 (0 491 633)

0496717 241440 MW Handle

Note. For installing and removing the torque converter. 8HPxx

SI number

01 17 09 (577)

Scheme 222

Scheme 222: 0496717 241440 MW Handle

0491715 244000 Handle Minimum set: Mechanical tools MW

Note. (Assembly handle (2 x)) For removing and installing the torque converter

Storage Location

B5

Scheme 223

Scheme 223: 0491715 244000 Handle Minimum set: Mechanical tools MW

0491633 240050 MW Handle

Note. (extractor handle) For sealing plug in the lower section of transmission housing

Storage Location

Y5

Scheme 224

Scheme 224: 0491633 240050 MW Handle

0491772 245240 MW Holder

Note. (Counter support) For releasing and tightening the gear selector cable/transmission with position switch

Storage Location

A4

SI number

01 06 92 (509)

Scheme 225

Scheme 225: 0491772 245240 MW Holder

0491769 245210 MW Holder

Note. (counter support) For loosening and tightening the gear selector cable

Storage Location

A4

SI number

01 04 91 (372)

Scheme 226

Scheme 226: 0491769 245210 MW Holder

0491770 245220 MW Holder

Note. (Counter support) For slackening and tightening the gear selector cable

Storage Location

A4

SI number

01 04 91 (372)

Scheme 227

Scheme 227: 0491770 245220 MW Holder

0494451 244160 Holder Minimum set: Mechanical tools MW

Note. For securing converter during removal and installation of transmission

Storage Location

C46

A47

Scheme 228

Scheme 228: 0494451 244160 Holder Minimum set: Mechanical tools MW

SI number

01 11 02 (908)

Consisting of

3 = 0494477 Shaped element

Note. For converter variantM57TU

1 = 0494478 Basic body

2 = 0494479 Shaped element

Note. For converter variantN73

4 = 0494622 Shaped element

Note. For converter variantM54

5 = 0494965 Shaped element

Note. Transmission: GA6 HP19 in E87, E90

6 = 0496061 Shaped element

Note. Transmission: GA6L45R (GM6) in E83/N52K

0491673 241200 Holding sleeve Minimum set: Mechanical tools MW

Note. (Assembly sleeve) For preventing damage to radial shaft seal when fitting it onto selector shaft

Storage Location

B3

SI number

01 09 90 (282)

Scheme 229

Scheme 229: 0491673 241200 Holding sleeve Minimum set: Mechanical tools MW

0491729 244110 Key Minimum set: Mechanical tools MW

Note. For releasing and tightening the slotted nut of the output flange

Storage Location

A10

SI number

01 06 92 (509)

Scheme 230

Scheme 230: 0491729 244110 Key Minimum set: Mechanical tools MW

0496312 244340 MW Lever

Note. For removing and installing oil filler cap.

Storage Location

B22

SI number

01 19 07 (397)

Scheme 231

Scheme 231: 0496312 244340 MW Lever

0491728 244100 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in the radial seal ring on the drive side (behind converter)

Storage Location

A17

SI number

01 06 92 (509)

Scheme 232

Scheme 232: 0491728 244100 Mandrel Minimum set: Mechanical tools MW

0491672 241190 Mandrel Minimum set: Mechanical tools MW

Note. (drift) For driving in the radial sealing ring in the front section of the transmission housing

Storage Location

A15

SI number

01 09 90 (282)

Scheme 233

Scheme 233: 0491672 241190 Mandrel Minimum set: Mechanical tools MW

0494200 242360 Mandrel Minimum set: Mechanical tools MW

Replaced by: 0494506

Note. (Drift) For installing the radial shaft seal on the torque converter Replaced by 24 2 400 (0 494 506)

Storage Location

B46

SI number

01 14 01 (766)

Scheme 234

Scheme 234: 0494200 242360 Mandrel Minimum set: Mechanical tools MW

0495600 244370 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in radial shaft seal of output shaft (4x2).

Storage Location

A24

SI number

01 02 07 (334)

Scheme 235

Scheme 235: 0495600 244370 Mandrel Minimum set: Mechanical tools MW

0495603 244400 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in oil filter sealing ring.

Storage Location

A24

SI number

01 02 07 (334)

Scheme 236

Scheme 236: 0495603 244400 Mandrel Minimum set: Mechanical tools MW

0496719 241410 Mandrel Minimum set: Mechanical tools MW

Note. For driving in the radial shaft seal of the drive shaft.

SI number

01 17 09 (577)

Scheme 237

Scheme 237: 0496719 241410 Mandrel Minimum set: Mechanical tools MW

2208426 240340 MW Mandrel

Note. For driving in the radial shaft seal on the output end.

SI number

01 09 10 (639)

Scheme 238

Scheme 238: 2208426 240340 MW Mandrel

0491637 240090 MW Mandrel

Replaced by: 0491639

Note. (Drift) For punching the radial sealing ring in the front section of the transmission housing/Replaced by 24 0 110 (0 491 639) November 96

Scheme 239

Scheme 239: 0491637 240090 MW Mandrel

0491639 240110 MW Mandrel

Note. (drift) For driving in the radial sealing ring in the front section of the transmission housing/Model year: from 90 and for the output flange of the transmissions S5D 200G and S5D 250G

Storage Location

B17

SI number

01 03 90 (184)

Consisting of

3 = 0491640 Washer

Note. (ring washer 1 mm) Transmissions: 4 HP 24 - no. 0 029 160, 4 HP 22 - no. 1 113 936

Scheme 240

Scheme 240: 0491639 240110 MW Mandrel

0496860 240330 MW Mandrel

Note. For driving in the radial shaft seal on the drive end.

SI number

01 09 10 (639)

2208427 240350 MW Mandrel

Note. For driving in shaft seal on selector shaft.

SI number

01 09 10 (639)

Scheme 241

Scheme 241: 2208427 240350 MW Mandrel

0494199 242370 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For inserting the radial shaft seal on the output flange

Storage Location

B46

A46

SI number

01 14 01 (766)

Scheme 242

Scheme 242: 0494199 242370 Mandrel Minimum set: Mechanical tools MW

0495497 244330 MW Mandrel

Note. (Drift) For driving in radial shaft seal of output shaft (all-wheel drive).

Storage Location

A23

Scheme 243

Scheme 243: 0495497 244330 MW Mandrel

0491727 244090 Mandrel Minimum set: Mechanical tools MW

Note. (drift) For fitting the radial sealing ring to the output end

Storage Location

A15

SI number

01 06 92 (509)

Scheme 244

Scheme 244: 0491727 244090 Mandrel Minimum set: Mechanical tools MW

0493115 242330 MW Open-end wrench

Note. (Open-end wrench) Open-end wrench 1/2" for adjusting the brake band

SI number

01 24 97 (257)

Scheme 245

Scheme 245: 0493115 242330 MW Open-end wrench

0496715 241430 MW Pin

Note. For fixing the mechatronics in position during installation.

SI number

01 17 09 (577)

Scheme 246

Scheme 246: 0496715 241430 MW Pin

0491764 245160 MW Pin

Note. (centering pin) For centering the main housing to the intermediate and converter housing (2 x)

Storage Location

Y3

SI number

01 03 93 (663)

Scheme 247

Scheme 247: 0491764 245160 MW Pin

0496728 240320 MW Pin

Note. For securing transmission when installing in engine.

SI number

01 29 09 (601)

Scheme 248

Scheme 248: 0496728 240320 MW Pin

0491670 241170 Pin wrench Minimum set: Mechanical tools MW

Note. For loosening and tightening the slotted nut on the output flange

Storage Location

A13

SI number

01 09 90 (282)

Scheme 249

Scheme 249: 0491670 241170 Pin wrench Minimum set: Mechanical tools MW

0495496 244320 MW Puller

Note. For withdrawing output shaft seal (four-wheel drive).

SI number

01 02 07 (334)

Consisting of

1 = 0495569 Basic body

2 = 0495570 Ring

Note. (Retaining ring)

Scheme 250

Scheme 250: 0495496 244320 MW Puller

3 = 0495571 Spindle

4 = 0495572 Hook wrench

0496718 245367 Puller Minimum set: Mechanical tools MW

Note. For removing the radial shaft seal of the gearshift shaft from the gearbox housing.

SI number

01 17 09 (577)

Scheme 251

Scheme 251: 0496718 245367 Puller Minimum set: Mechanical tools MW

0494201 242350 Puller Minimum set: Mechanical tools MW

Note. For extracting radial shaft seal on torque converter and on output flange

Storage Location

A46

SI number

01 14 01 (766)

Consisting of

Scheme 252

Scheme 252: 0494201 242350 Puller Minimum set: Mechanical tools MW

1 = 0494202 Puller

2 = 0494203 Spindle

Note. (Spindle M12 x 65 with ball head)

3 = 0494204 Synchronising key

4 = 0495597 Synchronising key

Note. Transmission: GA6L45R (GM6)

0495599 244360 Puller Minimum set: Mechanical tools MW

Note. For withdrawing radial shaft seal of output shaft (4 x 2).

Storage Location

A24

SI number

01 02 07 (334)

Scheme 253

Scheme 253: 0495599 244360 Puller Minimum set: Mechanical tools MW

Consisting of

1 = 0496113 Basic body

2 = 0496114 Claw

Note. (Claw (4 x))

3 = 0496115 Screw

4 = 0496116 Spindle

0496716 241420 MW Puller

Note. Removing radial shaft seal from torque converter.

SI number

01 17 09 (577)

Consisting of

1 = 2209493 Blade

Note. Replacement blade for 24 1 420

Scheme 254

Scheme 254: 0496716 241420 MW Puller

0495602 244390 Puller Minimum set: Mechanical tools MW

Note. For removing oil filter sealing ring.

Storage Location

A23

SI number

01 02 07 (334)

Scheme 255

Scheme 255: 0495602 244390 Puller Minimum set: Mechanical tools MW

0491692 241310 MW Release tool

Note. (release tool) For releasing the retaining tabs on the disc carrier C

Storage Location

Y6

SI number

01 01 95 (892)

Consisting of

Scheme 256

Scheme 256: 0491692 241310 MW Release tool

1 = 0494693 Shaped part

Note. (shaped part)

2 = 0494694 Basic body

0491771 245230 Ring Minimum set: Mechanical tools MW

Note. (Assembly ring) For pressing in the radial seal of the gearshift shaft

Storage Location

B3

SI number

01 04 91 (372)

Scheme 257

Scheme 257: 0491771 245230 Ring Minimum set: Mechanical tools MW

0491789 245490 Sleeve Minimum set: Mechanical tools MW

Note. (sliding sleeve (5 x)) For prevention of damage to the radial sealing ring while fitting on the gearshift shaft

SI number

01 02 95 (896)

Scheme 258

Scheme 258: 0491789 245490 Sleeve Minimum set: Mechanical tools MW

0491662 241010 MW Sleeve

Note. (Assembly sleeve) For removing the disc set (4-gear) and for pressing in the needle bearing in the oil pump housing (A5S 560Z)

Storage Location

X5

Scheme 259

Scheme 259: 0491662 241010 MW Sleeve

0495598 244350 Socket Minimum set: Mechanical tools MW

Note. (Socket with special Torx profile) For releasing and tightening down screw connection of Mechatronic.

Storage Location

A23

SI number

01 02 07 (334)

Scheme 260

Scheme 260: 0495598 244350 Socket Minimum set: Mechanical tools MW

0494212 242380 Socket Minimum set: Mechanical tools MW

Note. (Socket AF 34) Double hex head for releasing and tightening the nut on the output flange

Storage Location

B44

SI number

01 14 01 (766)

Scheme 261

Scheme 261: 0494212 242380 Socket Minimum set: Mechanical tools MW

0493114 242320 MW Socket wrench

Note. For hexagon socket screw 3/16" with 1/4" drive for adjusting the brake band

SI number

01 24 97 (257)

Scheme 262

Scheme 262: 0493114 242320 MW Socket wrench

0496729 240300 MW Support

Note. For mounting transmission on assembly stand 00 2 300 and for transport.

SI number

01 29 09 (601)

Scheme 263

Scheme 263: 0496729 240300 MW Support

0491780 245350 MW Support

Note. (Support for automatic transmission) Other: Only Japan and South Africa

Scheme 264

Scheme 264: 0491780 245350 MW Support

0491641 240120 MW Support

Note. (support) For removing and fitting the transmission. Replaced by 24 0 130 in March 87

0491675 241220 MW Support

Note. (Fixture for drive flange) When undoing the slotted nut

SI number

01 09 90 (282)

Scheme 265

Scheme 265: 0491675 241220 MW Support

0491797 246060 MW Test cable

Note. (Test cable, 16-pin) For automatic transmission (EH gearbox)

SI number

02 02 93 (650)

Scheme 266

Scheme 266: 0491797 246060 MW Test cable

0494137 246080 Test cable Minimum set: Measuring and testing equipment MP

Note. (test cable 16-pin)

Storage Location

L204

SI number

02 06 01 (763)

Scheme 267

Scheme 267: 0494137 246080 Test cable Minimum set: Measuring and testing equipment MP

0491791 246010 MW Test cable

Note. (Test cable, 9-pin) For automatic transmission (EH transmission)

SI number

02 03 91 (313)

Scheme 268

Scheme 268: 0491791 246010 MW Test cable

0491796 246050 MW Test cable

Note. (Test cable, 10-pin) For Jatco gearbox (AMP plug connection)

SI number

02 01 93 (649)

0491790 246000 MW Test cable

Note. (Test cable, 8-pin) For automatic transmission (EH gearbox)

SI number

02 03 91 (313)

Scheme 269

Scheme 269: 0491790 246000 MW Test cable

0491792 246020 MW Test cable

Note. (Test cable, 14-pin) For automatic transmission (EH transmission)

SI number

00 02 99 (399)

Consisting of

5 = 0491793 Operating instructions

Scheme 270

Scheme 270: 0491792 246020 MW Test cable

0493654 246070 MW Test cable

Note. (Test cable, 20-pin) For automatic transmission GM5

SI number

02 01 99 (468)

0491731 244130 Tool Minimum set: Mechanical tools MW

Note. (Locating tool) For fixing torque converter during removal and installation of gearbox

Storage Location

C6

SI number

01 05 97 (181)

Scheme 271

Scheme 271: 0491731 244130 Tool Minimum set: Mechanical tools MW

Consisting of

7 = 0493804 Blade

Note. Transmission: A5S 360R

1 = 0491732 Basic body

Note. (basic body)

2 = 0491733 Blade

Note. Transmission: A5S 440Z, GA6HP26Z (N62)

3 = 0491734 Blade

Note. (Blade) Gearbox: A4S 310R and A5S 390G

4 = 0491735 Blade

Note. Transmission: A5S 310Z, A5S 560Z, A5S 300J and A5S 325Z

5 = 0491736 Blade

Note. Transmission: A5S 560Z, GA6 HP26Z (M67), GA6 HP32Z (N73)

6 = 0493180 Plate

Note. (Counter-support plate)

8 = 0496742 Blade

Note. For securing converter during removal and installation of transmission.

In conjunction with: 24 4 131

0491691 241300 MW Tool

Note. (Striking tool) For securing the retaining tabs on disc carrier C

Storage Location

X5

SI number

01 01 95 (892)

Scheme 272

Scheme 272: 0491691 241300 MW Tool

0491694 242020 MW Tool

Note. For squeezing the disc spring

Storage Location

X5

Scheme 273

Scheme 273: 0491694 242020 MW Tool

0491696 242040 MW Tool

Note. For squeezing the disc spring

Storage Location

X6

0491695 242030 MW Tool

Note. For compressing the disc spring

Storage Location

X5

0491758 245120 MW Tool

Note. For centering the converter housing relative to the oil pump when mounting

Storage Location

B2

SI number

01 04 95 (906)

Scheme 274

Scheme 274: 0491758 245120 MW Tool

Consisting of

1 = 0491759 Bush

Note. (Centering bush)

2 = 0491760 Pin

Note. (Centering pin (3 pieces))

0491690 241290 MW Wedge

Note. (Wedges) For fixing the disc carrier C when securing the retaining tabs

Storage Location

X5

SI number

01 01 95 (892)

Scheme 275

Scheme 275: 0491690 241290 MW Wedge

0491667 241110 Wrench socket Minimum set: Mechanical tools MW

Note. (Wrench socket with magnet) For loosening and tightening the converter fixation

Storage Location

A11

SI number

01 04 86 (566)

Scheme 276

Scheme 276: 0491667 241110 Wrench socket Minimum set: Mechanical tools MW