Home/BMW/M5/BMW M5 E60/E61 (2004-2010)/Repair manual/Oem General Information/Maintenance and General Information - Special Tools
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Maintenance and General Information - Special Tools BMW M5 E60/E61

Oem General Information 50 illustrations ~7132 words

00 0 010 Special tool board I

Order number: 00 0 010

Special tool board I

00 0 011 Special tool board I incl. mounting fixture, without film sheeting

Note: Replaced by 00 0 224

Transmission: GS6-53BZ

Order number: 00 0 011

Special tool board I incl. mounting fixture, without film sheeting

Scheme 120

Scheme 120: 00 0 011 Special tool board I incl. mounting fixture, without film sheeting

00 0 020 Special tool board II complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 020

Special tool board II complete

Scheme 121

Scheme 121: 00 0 020 Special tool board II complete

00 0 030 Special tool board III complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 030

Special tool board III complete

Scheme 122

Scheme 122: 00 0 030 Special tool board III complete

00 0 040 Special tool board IV complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 040

Special tool board IV complete

Consisting of

3 = 00 0 043 Hook set for films 10, 11 and 12

4 = 00 0 044 Film 10 (left)

Note: For fields A/B/C 25... 27

5 = 00 0 045 Film 11 (center)

Note: For fields A/B/C 27/28 and 29/30

6 = 00 0 046 Film 12 (right)

Note: For fields A/B/C 30... 32

Scheme 123

Scheme 123: 00 0 040 Special tool board IV complete

00 0 050 Caption board: "SPECIAL TOOLS"

Note: With film sheet in the desired language - size 2000 mm x 215 mm

Storage location: Tool cabinet

Order number: 00 0 050

Caption board: "SPECIAL TOOLS"

Scheme 124

Scheme 124: 00 0 050 Caption board: "SPECIAL TOOLS"

00 0 051 Film sheet, German

Order number: 00 0 051

Film sheet, German

00 0 052 Film sheet, English

Order number: 00 0 052

Film sheet, English

00 0 053 Film sheet, French

Order number: 00 0 053

Film sheet, French

Scheme 125

Scheme 125: 00 0 053 Film sheet, French

00 0 054 Film sheet, Dutch

Order number: 00 0 054

Film sheet, Dutch

00 0 055 Film sheet, Italian

Order number: 00 0 055

Film sheet, Italian

00 0 056 Film sheet, Spanish

Order number: 00 0 056

Film sheet, Spanish

00 0 059 Caption board without film

Order number: 00 0 059

Caption board without film

00 0 060 Special tool board V complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 060

Special tool board V complete

Scheme 126

Scheme 126: 00 0 060 Special tool board V complete

Consisting of

3 = 00 0 063 Hook set for films 13, 14 and 15

4 = 00 0 064 Film 13 (left)

Note: For fields A/B/C 33... 35

5 = 00 0 065 Film 14 (center)

Note: For fields A/B/C 35/36 and 37/38

6 = 00 0 066 Film 15 (right)

Note: For fields A/B/C 38... 40

7 = 00 0 224 Large special tool board 2 m x 1 m

Note: This special tool board serves as the back panel of basic and mounting frames and is the basis for large fixed and moving special tool boards.

In conjunction with: Hook set and films

00 0 070 Special tool cabinet, length 6 m

Note: For accommodating large or small moving special tool boards (not contained in scope of delivery) for the entire current range of special tools. Consisting of: 1x 00 0 220 complete plus 2x 00 0 221 and 2x 00 0 224

Series: All models

Order number: 00 0 070

Special tool cabinet, length 6 m

00 0 080 Folding index

Note: Summary of tool positioning/storage locations

Storage location: Tool cabinet

SI number: 1 12 97 (202)

Order number: 00 0 080

Folding index

Scheme 127

Scheme 127: 00 0 080 Folding index

00 0 110 Cardboard box

Minimum set: Measuring and testing equipment

Note: As storage location "Y3" for MINI V-adapter leads (with launch of R56)

SI number: 2 09 06 313

Order number: 00 0 110

Cardboard box

Scheme 128

Scheme 128: 00 0 110 Cardboard box

00 0 120 Cardboard box (set) for cable cabinet

Note: For storing adapter cables (cable cabinet reconditioning) 2 cardboard boxes are supplied at present: 00 0 121 = storage location Y1 00 0 122 = storage location Y2

SI number: 00 04 04 (104)

Order number: 00 0 120

Cardboard box (set) for cable cabinet

Consisting of

1 = 00 0 121 Cardboard box Y1

Note: = storage location for adapter cables

2 = 00 0 122 Cardboard box Y2

Note: = storage location for adapter cables

00 0 130 Special tool board VI complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note: Storage board for older tools

Series: All models

Order number: 00 0 130

Special tool board VI complete

Scheme 129

Scheme 129: 00 0 130 Special tool board VI complete

00 0 140 Supplementary hook set

Note: Only for delivery of the supplementary hook set for converting tool boards (old to new), see also SUPPLEMENTARY HOOK SET 00 8 600

Order number: 00 0 140

Supplementary hook set

00 0 150 Special tool cabinet

Note: To accommodate 5 special tool boards. Replaced by 1x 00 0 220 complete plus 1x 00 0 221 and 1x 00 0 224

Order number: 00 0 150

Special tool cabinet

Scheme 130

Scheme 130: 00 0 150 Special tool cabinet

00 0 152 Shelf

Order number: 00 0 152

Shelf

00 0 153 Wide-groove mat (2 mats)

Order number: 00 0 153

Wide-groove mat (2 mats)

00 0 154 Drawer unit with 5 drawers, lockable

Order number: 00 0 154

Drawer unit with 5 drawers, lockable

00 0 155 Rear panel

Order number: 00 0 155

Rear panel

00 0 158 Lockable roller shutter (2)

Order number: 00 0 158

Lockable roller shutter (2)

00 0 170 Parts cabinet

Note: For storing removed vehicle parts

Series: All models

Storage location: Single

SI number: 8 01 94(821)

Order number: 00 0 170

Parts cabinet

Scheme 131

Scheme 131: 00 0 170 Parts cabinet

00 0 180 Cable cabinet II, complete

Note: For extended accommodation of adapter leads as well as measuring and test equipment

SI number: 0 02 99 (399)

Order number: 00 0 180

Cable cabinet II, complete

Consisting of

1 = 00 0 182 Film set II

Scheme 132

Scheme 132: 00 0 180 Cable cabinet II, complete

Note: For identifying storage locations in cable cabinet II - Currently applicable status

2 = 00 0 183 Cable holder set - H

Note: For cable cabinet II only 16 guide rails each with 15 straps for holding adapter cables - Currently applicable status

3 = 00 0 184 CD holder

Note: For holding two program CDs with sleeve - Can be fitted in cable cabinets I and II

4 = 00 0 186 Drawer block

Note: For cable cabinet II only

5 = 00 0 187 Holder set for test adapters

Note: For cable cabinet II only

6 = 00 0 188 Strap set (optional)

Note: 20 straps for cable holders - H - For expanding suspended cables in cable cabinets I and II

00 0 190 Cable cabinet I, complete

Note: With set of films and accessories - For storing adapter cables as well as measuring devices and testers

SI number: 0 02 99 (399)

Order number: 00 0 190

Cable cabinet I, complete

Consisting of

1 = 00 0 191 Cable cabinet

Note: Without contents or accessories Basis for cable cabinets I and II

2 = 00 0 192 Set of films I

Note: For identifying storage locations in cable cabinet I - valid status in each.

3 = 00 0 193 Cable holder set - H

Note: For cable cabinet I only 24 guide rails each with 15 retaining straps for accommodating adapter leads

4 = 00 0 194 Cable carrier - B

Note: For accommodating engine test leads For extending cable suspensions in cable cabinets I and II

6 = 00 0 195 Swivel board frame

Note: Carrier of cable suspensions in cable cabinets I and II

7 = 00 0 196 Drawer block

Note: For cable cabinet I only

8 = 00 0 197 Magnet with roller

Note: For improved location and spacing of swivel boards - For retrofitting in cable cabinets I and II only

9 = 00 0 198 Compartment floor

Note: For cable cabinet I only

10 = 00 0 199 Index

Note: For finding BMW special tools for automotive electronics in cable cabinets I and II

Scheme 133

Scheme 133: 00 0 190 Cable cabinet I, complete

00 0 200 Cross member

Minimum set: Mechanical tools

Note: To hold the engine when removing and installing the front axle support, the oil sump and the transmission

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42 M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45 N46, N52, N54, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Storage location: Single

SI number: 1 14 01 (766)

Order number: 00 0 200

Cross member

Consisting of

1 = 00 0 201 Locating bridge

2 = 00 0 202 Spindle with hook

3 = 00 0 203 Extension

Note: For extending locating bridge 00 0 201 Model series: E65

4 = 00 0 204 Adapter support (2 x)

In conjunction with: 00 0 200

5 = 00 0 205 Extension

Note: Model series: R50, R53

6 = 00 0 206 Support foot (2 x)

Note: Model series: E30, E31, E32, E34 E36, Z3 6-cylinder engines only

7 = 00 0 207 Support foot (2 x)

Note: Model: Z3 / 4-cylinder engines only

8 = 00 0 208 Support foot (2 x) with rests (4 x)

Note: Model series: E38, E39, E46, E60 E65

Scheme 134

Scheme 134: 00 0 200 Cross member

9 = 00 0 209 Chain with hook

Note: Version as 11 0 003

10 = 00 0 451 Profile strip

Note: Model series: E85

11 = 00 0 452 Supports (2 x)

Note: Model series: E70

In conjunction with: 00 0 208

00 0 210 Conversion kit

Note: For cable cabinet

Series: All models

Storage location: Cable cabinet

SI number: 0 02 99 (399)

Order number: 00 0 210

Conversion kit

Scheme 135

Scheme 135: 00 0 210 Conversion kit

00 0 220 Special tool cabinet, length 2 m

Note: Dimensions: (LxHxD) 2.05 m x 2.10 m x 0.65 m For extended accommodation of special tools. IMPORTANT! Use Order No. 00 1 000 to erect a complete 6 m long special tool cabinet.

SI number: 0 01 00 (549)

Order number: 00 0 220

Special tool cabinet, length 2 m

Consisting of

1 = 00 0 221 Frame with roller shutter

Note: Basic frame for erecting a separate 2 m long special tool cabinet. NOTE: If ordered individually as a mounting frame, the complete scope of delivery must already be present under Order No 00 0 220. Overall length with a mounting frame: 4 m

In conjunction with: 00 0 225 / Not available without roller shutter for stability reasons!

2 = 00 0 222 Side panel, left

Note: Required only once for erecting the basic frame

3 = 00 0 223 Side panel, right

Note: Required only once for erecting the basic frame

4 = 00 0 224 Large special tool board 2 m x 1 m

Note: This special tool board serves as the rear panel of basic and mounting frames and is the basis for large stationary and moving special tool boards.

In conjunction with: Hook set and films

5 = 00 0 225 Roller shutter, lockable

Note: Included in scope of delivery 00 0 221. This order number is for reordering purposes only.

6 = 00 0 226 Side frame

Scheme 136

Scheme 136: 00 0 220 Special tool cabinet, length 2 m

Note: Required only once for setting up the basic frame

00 0 230 Large board (2x1 m) with set of castors

In conjunction with: Special tool boards, complete

Note: For retrofitting to a large special tool board for use in a special tool cabinet with a minimum length of 4 m.

Order number: 00 0 230

Large board (2x1 m) with set of castors

Consisting of

2 = 00 0 232 Castors, top, for large board

3 = 00 0 233 Castors, bottom, for large board

00 0 240 Small moving special tool board without films

In conjunction with: Film and hook set

Note: For retrofitting a special tool cabinet from 2 m in length.

SI number: 0 01 02 (810)

Order number: 00 0 240

Small moving special tool board without films

Consisting of

1 = 00 0 241 Small special tool board 0.65 m x 1 m

2 = 00 0 242 Castors, top

Note: For moving a small special tool board

3 = 00 0 243 Castors, bottom

Note: For moving a small special tool board

Scheme 137

Scheme 137: 00 0 240 Small moving special tool board without films

00 0 250 Shelf

Note: With mounting material.

SI number: 0 01 00 (549)

Order number: 00 0 250

Shelf

Scheme 138

Scheme 138: 00 0 250 Shelf

00 0 260 Drawer block

Note: With 5 lockable drawers

SI number: 0 01 00 (549)

Order number: 00 0 260

Drawer block

Scheme 139

Scheme 139: 00 0 260 Drawer block

00 0 270 Rear panel (2 pcs.)

Note: For sealing the rear panel (height 2 m x width 1 m) during free erection of a special tool cabinet

SI number: 0 01 00(549)

Order number: 00 0 270

Rear panel (2 pcs.)

00 0 280 Film sheet and hook sets from special tool board VII

In conjunction with: 00 0 224 or appropriate number 00 0 24

Note: For retrofitting onto special tool boards. NOTE: Each film with hook set is always supplied in accordance with the current status of the special tools. Up to three films can be stuck onto a large special tool board.

Order number: 00 0 280

Film sheet and hook sets from special tool board VII

Consisting of

1 = 00 0 281 Film sheet and hook set

Note: For fields A/B/C - 41 and 42

2 = 00 0 282 Film sheet and hook set

Note: For fields A/B/C - 43 and 44

Scheme 140

Scheme 140: 00 0 280 Film sheet and hook sets from special tool board VII

00 0 333 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Model series: E39 - engine: M57

Order number: 00 0 333

Supplementary film / hook set

00 0 334 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: S62

Order number: 00 0 334

Supplementary film / hook set

00 0 335 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: S62 (Part 2)

Order number: 00 0 335

Supplementary film / hook set

00 0 336 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: M67

Order number: 00 0 336

Supplementary film / hook set

00 0 337 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Transmission: F-transmission

Order number: 00 0 337

Supplementary film / hook set

00 0 338 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Model series: E53

Order number: 00 0 338

Supplementary film / hook set

00 0 339 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Special tools 24 4 137, 33 3 030, 33 3 040

Order number: 00 0 339

Supplementary film / hook set

00 0 341 Supplementary film / hook set

Note: For mechanical tools in special tool cabinet - Engine: S54

Order number: 00 0 341

Supplementary film / hook set

00 0 342 Supplementary film and hook set

Note: For mechanical tools in special tool cabinet E65 / M57TU, M67

Order number: 00 0 342

Supplementary film and hook set

00 0 343 Film and hook set

Note: For mechanical tools in special tool cabinet E65, N73

Order number: 00 0 343

Film and hook set

00 0 344 Film and hook set

Note: For mechanical tools in special tool cabinet R50, W17

Order number: 00 0 344

Film and hook set

00 0 345 Film and hook set

Order number: 00 0 345

Film and hook set

00 0 346 Film and hook set

Order number: 00 0 346

Film and hook set

00 0 347 Film and hook set

Order number: 00 0 347

Film and hook set

00 0 348 Film and hook set

Order number: 00 0 348

Film and hook set

00 0 355 Films/hook set

Note: 61 6 100, 61 6 110

Order number: 00 0 355

Films/hook set

00 0 354 Films/hook set E90

Order number: 00 0 354

Films/hook set E90

00 0 356 Films/hook set

Note: 23 0 320

Order number: 00 0 356

Films/hook set

00 0 357 Films/hook set

Note: For 33 4 285

Order number: 00 0 357

Films/hook set

00 0 358 Films/hook set

Order number: 00 0 358

Films/hook set

00 0 359 Supplementary foils + hooks for 24 2 354 & 24 4 166

Order number: 00 0 359

Supplementary foils + hooks for 24 2 354 & 24 4 166

00 0 361 Supplementary films/hooks for N43, N47

Order number: 00 0 361

Supplementary films/hooks for N43, N47

00 0 415 Film set 1 + 2 for E87

Order number: 00 0 415

Film set 1 + 2 for E87

00 0 416 Film set cable cabinet 1 for E90

Order number: 00 0 416

Film set cable cabinet 1 for E90

00 0 418 Film set cable cabinet 2

Order number: 00 0 418

Film set cable cabinet 2

00 0 450 Cross-member / sub-no.

Note: Reserved for consecutive sub-no. crossmember 00 0 200

SI number: 1 10 02 (907)

Order number: 00 0 450

Cross-member / sub-no.

00 1 000 Special tool cabinet, length 6 m, complete current range of equipment.

Note: Range of equipment comprises: - Base frame - Films - Hooks - 5 large special tool boards - 4 small special tool boards Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

SI number: 1 10 04 (092)

Order number: 00 1 000

Special tool cabinet, length 6 m, complete current range of equipment.

Scheme 141

Scheme 141: 00 1 000 Special tool cabinet, length 6 m, complete current range of equipment.

00 1 010 Special tool cabinet, length 4 m and 2 m, complete current range of equipment.

Note: Consisting of tool cabinet 4 m and 2 m. All boards covered with film, hook set and folding index with list. Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

Order number: 00 1 010

Special tool cabinet, length 4 m and 2 m, complete current range of equipment.

00 1 130 Film and hook set

Series: E60

Order number: 00 1 130

Film and hook set

00 1 140 E87 film and hook set

Note: E87

Order number: 00 1 140

E87 film and hook set

Consisting of

1 = 00 1 141 Film sheet

2 = 00 1 142 Hook set

00 1 150 N 52 film and hook set

Note: N52

Order number: 00 1 150

N 52 film and hook set

Consisting of

1 = 00 1 151 Film sheet

2 = 00 1 152 Hook set

00 1 160 Film and hook set for S85

Note: (for action tools)

SI number: 1 12 05 (196)

Order number: 00 1 160

Film and hook set for S85

00 1 161 Film S85

Order number: 00 1 161

Film S85

00 1 162 Hook set S85

Order number: 00 1 162

Hook set S85

00 1 170 Film and hook set for S85

Note: (for store tools)

SI number: 1 12 05 (196)

Order number: 00 1 170

Film and hook set for S85

00 1 171 Film S85

Order number: 00 1 171

Film S85

00 1 172 Hook set S85

Order number: 00 1 172

Hook set S85

00 1 300 Tool cabinet, USA version, complete

Note: Consisting of: - Tool cabinet 4 m - All boards covered with film, USA version - including hook set - including lighting

Order number: 00 1 300

Tool cabinet, USA version, complete

Consisting of

1 = 00 1 301 2 m tool cabinet USA basic version

Note: Consisting of: - Tool cabinet 2 m - Large bright-finish board - including lighting

2 = 00 1 302 2 m tool cabinet USA add-on version

Note: Consisting of: - Tool cabinet 2 m - Large bright-finish board - including lighting

00 1 310 Tool boards, complete, USA version

Note: Consisting of: - 3 large tool boards, covered with film - including hook set - including wall mounting

Order number: 00 1 310

Tool boards, complete, USA version

00 1 320 Film set, complete, USA version

Order number: 00 1 320

Film set, complete, USA version

Consisting of

1 = 00 1 321 Film no. 1 USA version

2 = 00 1 322 Film no. 2 USA version

3 = 00 1 323 Film no. 3 USA version

4 = 00 1 324 Film no. 4 USA version

5 = 00 1 325 Film no. 5 USA version

6 = 00 1 326 Film no. 6 USA version

7 = 00 1 327 Film no. 7 USA version

8 = 00 1 328 Film no. 8 USA version

9 = 00 1 329 Film no. 9 USA version

00 1 331 Film no. 10 USA version

Order number: 00 1 331

Film no. 10 USA version

00 1 332 Film no. 11 USA version

Order number: 00 1 332

Film no. 11 USA version

00 1 333 Film no. 12 USA version

Order number: 00 1 333

Film no. 12 USA version

00 1 340 Hook set, complete, for 00 1 300, USA version

Order number: 00 1 340

Hook set, complete, for 00 1 300, USA version

Consisting of

1 = 00 1 341 Hook set for film no. 1 USA-Version

2 = 00 1 342 Hook set for film no. 2 USA version

3 = 00 1 343 Hook set for film no. 3 USA version

4 = 00 1 344 Hook set for film no. 4 USA version

5 = 00 1 345 Hook set for film no. 5 USA version

6 = 00 1 346 Hook set for film no. 6 USA version

7 = 00 1 347 Hook set for film no. 7 USA version

8 = 00 1 348 Hook set for film no. 8 USA version

9 = 00 1 349 Hook set for film no. 9 USA version

00 1 351 Hook set for film no. 10 USA version

Order number: 00 1 351

Hook set for film no. 10 USA version

00 1 352 Hook set for film no. 11 USA version

Order number: 00 1 352

Hook set for film no. 11 USA version

00 2 030 Universal hydro-lifter basic unit

In conjunction with: 00 2 040, 23 0 040, 23 0 130, 24 0 170, 24 5 300, 25 5 350, 27 1 030, 33 4 420, 51 3 280

Note: Chassis and hydraulic jack - For removing and installing rear axle carriers and transmissions Also for convertible top take-up supports E85 and E64.

Scheme 142

Scheme 142: 00 2 030 Universal hydro-lifter basic unit

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1, RR2

SI number: 1 05 90 (207)

Order number: 00 2 030

Universal hydro-lifter basic unit

Consisting of

1 = 00 2 031 Adapter for transmission brackets

Note: Model series: E30, E31, E32, E34 E36

In conjunction with: 23 0 000, 24 0 130

00 2 040 Basic take-up fixture

In conjunction with: 00 2 030, 33 3 270, 33 3 290, 33 3 300, 33 4 220, 33 4 230

Note: For removing and installing rear axle carriers, without pillar guide and lift hoist

Series: E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E70, E81, E83, E85, E87, E90, E91, E92, E93, R56, RR1, RR2

Storage location: Single

SI number: 1 05 90 (207)

Order number: 00 2 040

Basic take-up fixture

Consisting of

1 = 00 2 041 Base frame

2 = 00 2 042 Take-up fixtures, side

Scheme 143

Scheme 143: 00 2 040 Basic take-up fixture

00 2 050 Torque wrench, adjustable from 1 to 36 Nm

Note: For tightening ZF selector units and for adjusting brake bands BW65

Transmission: BW 65

Order number: 00 2 050

Torque wrench, adjustable from 1 to 36 Nm

Consisting of

1 = 00 2 051 Torque wrench without socket ratchet

2 = 00 2 052 Socket ratchet

Scheme 144

Scheme 144: 00 2 050 Torque wrench, adjustable from 1 to 36 Nm

00 2 080 Hand pump

Note: For Lifetime oil filling

SI number: 1 01 98(294)

Order number: 00 2 080

Hand pump

Scheme 145

Scheme 145: 00 2 080 Hand pump

00 2 210 Exhaust pipe cutter

Note: For V2a pipe

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E68, E70, E81, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1

Scheme 146

Scheme 146: 00 2 210 Exhaust pipe cutter

Storage location: A9, B9

SI number: 1 03 95 (900)

Order number: 00 2 210

Exhaust pipe cutter

Consisting of

2 = 00 2 212 Chain

00 2 250 Special pliers for cable reconditioning

Note: With the market introduction of engines (N46, N5 and S85), cable 12 7 420/421 can be used for diagnosis after conditioning

SI number: 02 03 04 (106)

Order number: 00 2 250

Special pliers for cable reconditioning

Scheme 147

Scheme 147: 00 2 250 Special pliers for cable reconditioning

00 2 261 Adapter (2 x)

SI number: 01 22 06 (307)

Order number: 00 2 261

Adapter (2 x)

Scheme 148

Scheme 148: 00 2 261 Adapter (2 x)

00 2 262 Tensioning strap (2 x)

SI number: 01 22 06 (307)

Order number: 00 2 262

Tensioning strap (2 x)

00 2 300 Assembly stand with universal flange

Note: For accommodating engines from S85

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42 M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45 N46, N51, N52, N53, N54, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 149

Scheme 149: 00 2 300 Assembly stand with universal flange

SI number: 01 25 04 (155)

Order number: 00 2 300

Assembly stand with universal flange

Consisting of

1 = 00 2 301 Assembly stand

2 = 00 2 302 Universal flange

3 = 00 2 303 Crank

4 = 00 2 304 Protection hood

5 = 00 2 305 Storage for small parts

6 = 00 2 306 Molded tray, rear

7 = 00 2 307 Oil drip tray

8 = 00 2 308 Molded tray, front

9 = 00 2 309 Wheel, front (without stop)

10 = 00 2 311 Wheel, rear (with stop)

11 = 00 2 312 Set of rippled mats

00 2 320 Support arm with mounting plate

In conjunction with: 00 2 300

Note: For accommodating older 8- and 12- cylinder engines

Engine: M67, M67TU, N62, N62TU, N73, S85

SI number: 01 25 04 (155)

Order number: 00 2 320

Support arm with mounting plate

Consisting of

1 = 00 2 321 Support arm

2 = 00 2 322 Mounting plate

Scheme 150

Scheme 150: 00 2 320 Support arm with mounting plate

00 2 480 Measurement stand with clamp

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42 M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45 N46, N52, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

SI number: 1 18 99(489)

Order number: 00 2 480

Measurement stand with clamp

Consisting of

1 = 00 2 481 Clamping foot

2 = 00 2 482 Clamping piece

3 = 00 2 483 Shaft

4 = 00 2 484 Shaft

Scheme 151

Scheme 151: 00 2 480 Measurement stand with clamp

00 2 510 Dial gauge with feeler

In conjunction with: 00 2 500

Note: Dial can be turned at outer ring to needle zero position

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N53, N54, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Storage location: A13

Order number: 00 2 510

Dial gauge with feeler

Scheme 152

Scheme 152: 00 2 510 Dial gauge with feeler

00 2 520 Torx sockets E10, E12, E14

Note: Replaced by Torx tool kit (see Group 9)

Order number: 00 2 520

Torx sockets E10, E12, E14

Consisting of

1 = 00 2 521 Torx socket E10

2 = 00 2 522 Torx socket E12

3 = 00 2 523 Torx socket E14

00 2 550 Depth gauge

Note: E.g. for determining axial play of transmission shaft and basic adjustment dimension for installing bevel pinion in rear differentials

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, A4S 200R, A5S 360R, A5S 390R, GS5-39DZ, diff. 188kom, diff. 220kom, diff. 225kom, diff. type G, diff. type K, diff. type M, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G, S6S 560G

Storage location: A12, B12

Order number: 00 2 550

Depth gauge

Scheme 153

Scheme 153: 00 2 550 Depth gauge

00 4 420 Charger

Note: Charger for storage batteries in 00 4 400 and 00 4 410. > Input voltage 230 V / 50 Hz > Output voltage 1.65 V > Charge current miniature 4x400 mA > Charge current micro 4x300 mA

SI number: 1 01 05 (172)

Order number: 00 4 420

Charger

Scheme 154

Scheme 154: 00 4 420 Charger

00 5 010 Universal puller

Minimum set: Mechanical tools

Note: For withdrawing radial seals 00 5 011 for E90

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E70, E81, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, RR1, RR2

Scheme 155

Scheme 155: 00 5 010 Universal puller

Storage location: B26

Order number: 00 5 010

Universal puller

Consisting of

1 = 00 5 011 Extractor claw (3 pieces required)

2 = 00 5 012 Guide spindle

3 = 00 5 013 Pressure spindle

4 = 00 5 014 Take-up star

Note: For taking up extractor claw

5 = 00 5 015 Thrust member

00 5 030 Special pliers for seat belt limiter

Note: Replaced by 00 5 040

Order number: 00 5 030

Special pliers for seat belt limiter

Scheme 156

Scheme 156: 00 5 030 Special pliers for seat belt limiter

00 5 040 Riveting tool

Note: For riveting seat belt limiter

Storage location: C10

SI number: 1 05 95(932)

Order number: 00 5 040

Riveting tool

Scheme 157

Scheme 157: 00 5 040 Riveting tool

00 5 101 Film 1, board I

SI number: 1 19 06 298

Order number: 00 5 101

Film 1, board I

00 5 102 Film 2, board I

SI number: 1 19 06 298

Order number: 00 5 102

Film 2, board I

00 5 103 Film 3, board I

SI number: 1 19 06 298

Order number: 00 5 103

Film 3, board I

00 5 104 Film 4, board II

SI number: 1 19 06 298

Order number: 00 5 104

Film 4, board II

00 5 105 Film 5, board II

SI number: 1 19 06 298

Order number: 00 5 105

Film 5, board II

00 5 106 Film 6, board II

SI number: 1 19 06 298

Order number: 00 5 106

Film 6, board II

00 5 107 Film 7, board II

SI number: 1 19 06 298

Order number: 00 5 107

Film 7, board II

00 5 108 Film 8, board II

SI number: 1 19 06 298

Order number: 00 5 108

Film 8, board II

00 5 109 Film 9, board 3

SI number: 1 19 06 298

Order number: 00 5 109

Film 9, board 3

00 5 111 Film 10 (A/B/C 19/20)

Note: Engine: N54

Order number: 00 5 111

Film 10 (A/B/C 19/20)

00 5 112 Film 11 (A/B/C 21/22)

Note: Model series: E70

Order number: 00 5 112

Film 11 (A/B/C 21/22)

00 5 113 Film 12 (A/B/C 23/24)

Note: GM6 and RHT

Order number: 00 5 113

Film 12 (A/B/C 23/24)

00 5 211 Hook set for film 10

Note: Engine: N54

Order number: 00 5 211

Hook set for film 10

00 5 212 Hook set

Note: Hook set for film 11

Order number: 00 5 212

Hook set

00 5 213 Hook set

Note: Hook set for film 12

Order number: 00 5 213

Hook set

00 5 301 Film

Note: R56" N12" N14

Order number: 00 5 301

Film

00 5 302 Film

Note: R56/W16

Order number: 00 5 302

Film

00 5 351 Hook set

Note: R56" N12" N14

Order number: 00 5 351

Hook set

00 5 352 Hook set

Note: R56/W16

Order number: 00 5 352

Hook set

00 5 499 Supplementary hook set

Note: for film 1-9

SI number: 1 19 06 298

Order number: 00 5 499

Supplementary hook set

00 5 500 Handle for drifts

Minimum set: Mechanical tools

In conjunction with: 11 2 030

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3 E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3 E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E81, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1, RR2

Storage location: B31

Order number: 00 5 500

Handle for drifts

Scheme 158

Scheme 158: 00 5 500 Handle for drifts

00 7 500 Universal puller Kukko 17/K

Note: For removing bearing inner race from drive flange at rear wheel bearing

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E70, E81, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1

Order number: 00 7 500

Universal puller Kukko 17/K

Consisting of

1 = 00 7 501 Pressure spindle with bridge

2 = 00 7 502 Adjusting spindle (2 x) with knurled nuts (4 x)

3 = 00 7 503 Pressure spindle, side

4 = 00 7 504 Adjusting jaws (2 x)

5 = 00 7 505 Adjusting screws (2 x) with nuts

Note: For adjusting jaw (2 x)

6 = 00 7 506 Extension (2 x)

7 = 00 7 507 Bridge

Scheme 159

Scheme 159: 00 7 500 Universal puller Kukko 17/K

00 8 000 Hydraulic puller tool

In conjunction with: With all previous removal/installation tools for rubber mounts

Note: For removing and installing rubber mount in rear axle carrier

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1

Storage location: Single

SI number: 1 02 99(417)

Order number: 00 8 000

Hydraulic puller tool

Consisting of

1 = 00 8 001 Hydraulic pump

2 = 00 8 002 Hydraulic hose

3 = 00 8 003 Hydraulic cylinder

00 8 004 Threaded spindle

Note: M14 x 520

00 8 005 Threaded spindle

Note: M12 x 496

00 8 006 Threaded spindle (optional)

Note: M14 x 465

00 8 007 Nut M18

00 8 008 Securing line

00 8 009 Spindle with nut

Scheme 160

Scheme 160: 00 8 000 Hydraulic puller tool

00 8 600 Hook set

Note: For reorganization and mounting of existing special tools on tool boards - NOTE: The following individual tools cannot be ordered in the set!

Series: All models

Order number: 00 8 600

Hook set

Consisting of

1 = 00 8 601 Hook No. 1

10 = 00 8 612 Hook No. 12

11 = 00 8 613 Hook No. 13

12 = 00 8 614 Hook No. 14

13 = 00 8 615 Hook No. 15

14 = 00 8 616 Hook No. 16

15 = 00 8 617 Hook No. 17

16 = 00 8 620 Hook No. 20

17 = 00 8 621 Hook No. 21

18 = 00 8 622 Hook No. 22

19 = 00 8 625 Hook No. 25

2 = 00 8 602 Hook No. 2

20 = 00 8 626 Hook No. 26

21 = 00 8 628 Hook No. 28

22 = 00 8 629 Hook No. 29

23 = 00 8 630 Hook No. 30

3 = 00 8 603 Hook No. 3

4 = 00 8 604 Hook No. 4

5 = 00 8 606 Hook No. 6

6 = 00 8 608 Hook No. 8

7 = 00 8 609 Hook No. 9

8 = 00 8 610 Hook No. 10

9 = 00 8 611 Hook No. 11

00 8 660 Magnet

Storage location: Tool cabinet

Order number: 00 8 660

Magnet

Scheme 161

Scheme 161: 00 8 660 Magnet

00 8 690 Washers and screws

Order number: 00 8 690

Washers and screws

Consisting of

1 = 00 8 691 Washers, 100 x

2 = 00 8 692 Screws, 100 x

3 = 00 8 693 Screws, 100 x

Note: For USA

4 = 00 8 694 Box 40 mm

5 = 00 8 695 Box 100 mm

6 = 00 8 696 Box 150 mm

00 9 010 Torx E18 socket

Minimum set: Mechanical tools

Note: For releasing and tightening down transmission bolt connection on engine (aluminum bolts).

Series: E60, E61, E63, E64, E65, E83, E85, E87, E90, E91, E92

SI number: 1 17 04 (130)

Order number: 00 9 010

Torx E18 socket

Scheme 162

Scheme 162: 00 9 010 Torx E18 socket

00 9 110 Circlip pliers

Note: External circlip - With long legs, 90° angle

Series: All models

Order number: 00 9 110

Circlip pliers

Scheme 163

Scheme 163: 00 9 110 Circlip pliers

00 9 120 Torque angle measuring dial

Minimum set: Mechanical tools

Note: For torsion angle tightening of cylinder head bolts (all engines) And reinforcement plate front axle carrier E46

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31 E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5 E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68 E70, E81, E82, E83, E85, E86, E87, E90, E91, E92 E93, R50, R52, R53, R56, RR1, RR2

Scheme 164

Scheme 164: 00 9 120 Torque angle measuring dial

Storage location: A12

Order number: 00 9 120

Torque angle measuring dial

00 9 130 Magnet with 1/2" connection

Minimum set: Mechanical tools

In conjunction with: 00 9 120

Note: For securing angle-of-rotation disk 00 9 120 to body.

Series: E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E81, E83, E85, E86, E87, E90, E91, E92

SI number: 1 17 04 (130)

Order number: 00 9 130

Magnet with 1/2" connection

Scheme 165

Scheme 165: 00 9 130 Magnet with 1/2" connection

00 9 290 Riveting tool

Note: Is replaced by 00 2 240!

Series: All models

Order number: 00 9 290

Riveting tool

00 9 310 Assembly wedges (set in plastic case)

Minimum set: Mechanical tools

Note: For straightening and assembly jobs on vehicle bodies, e.g. fitting trim panels, removing window weatherstrips, repairing small-scale dents, removing residual adhesive materials, measuring gap widths, levering out trim panel parts

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63 E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

Scheme 166

Scheme 166: 00 9 310 Assembly wedges (set in plastic case)

SI number: 1 25 05 230

Order number: 00 9 310

Assembly wedges (set in plastic case)

Consisting of

1 = 00 9 311 Trim remover

2 = 00 9 312 Striking wedge, square

3 = 00 9 313 Striking wedge, large

4 = 00 9 314 Adjusting wedges (2 x)

5 = 00 9 315 Gap wedge

6 = 00 9 316 Sealing lip wedge

7 = 00 9 317 Trim panel wedge

8 = 00 9 318 Universal wedge

9 = 00 9 319 Striking wedge, small

10 = 00 9 321 Fishbone

11 = 00 9 322 Plastic wedge

12 = 00 9 323 Cleaning wedge (scraper)

13 = 00 9 324 Trim remover (metal plate)

Note: For removing stem trims from E60

14 = 00 9 329 Case with inlay for assembly wedges

In conjunction with: 009310

0 9 330 Windscreen wiper setting tool

Minimum set: Mechanical tools

Note: For adjusting windscreen wiper arms

Series: E46, E52, E53, E60, E61, E63, E64, E65, E66, E81, E83, E85, E86, E87, RR1

Storage location: A40

SI number: 1 09 99 (432)

Order number: 00 9 330

Windscreen wiper setting tool

Scheme 167

Scheme 167: 0 9 330 Windscreen wiper setting tool

Consisting of

1 = 00 9 331 Feeler gauge

2 = 00 9 332 Counter-holder

3 = 00 9 333 Bending lever

00 9 340 Disassembly aid (2)

Minimum set: Mechanical tools

Note: For levering out switch block on driver's door.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31 E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5 E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68 E70, E81, E82, E83, E85, E86, E87, E90, E91, E92 E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 1 15 99 (483)

Order number: 00 9 340

Disassembly aid (2)

Scheme 168

Scheme 168: 00 9 340 Disassembly aid (2)

00 9 360 Drilling template

Note: for bore into electronics box for cable guide

Series: E60

Order number: 00 9 360

Drilling template

00 9 450 Torque wrench

Note: Infinitely adjustable from 0.05 Nm to 0.6 Nm (5 cNm to 60 cNm). 1/4" external square bit connection.

Series: E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1, RR2

SI number: 1 03 07 337

Order number: 00 9 450

Torque wrench

Scheme 169

Scheme 169: 00 9 450 Torque wrench