Contents Wiring diagrams Section: Mechanical All sections

Engine- Special Tools: Other BMW 5 series E60/E61

Mechanical 43 illustrations ~2750 words

Minimum Set: Mechanical Tools

Engine: M10, M47T2, M47TU, M52, M52TU, M54, M56, M60, M62, M67, M70, M73, N52, N62, N73, S14, S54, S62, W10, W11

SI number: 1 13 94 (888)

Order number: 11 0 000

Engine lifter for removing and installing engines

Consisting of

1 = 11 0 001 Lifting beam

2 = 11 0 002 Chain, long

3 = 11 0 003 Chain, short

4 = 11 0 009 Shackle (2 x)

Scheme 394

Scheme 394: Minimum Set: Mechanical Tools

Engine: M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M47TU, M50, M51, M52, M54, M57, M57D25, M57D30, M57TU, N52, N62, N73, S38, S50B30, S50B32, S50US, S85

SI number: 1 13 94 (888)

Order number: 11 0 020

Engine hoist for removing and installing engines

Consisting of

1 = 11 0 021 Lifting beam

2 = 11 0 022 Chain, medium

3 = 11 0 023 Chain, long

4 = 11 0 024 Chain, short

5 = 11 0 029 Shackle (2 x)

Scheme 395

Scheme 395: Minimum Set: Mechanical Tools

11 0 070 Engine hoist

Note: For removing and installing engines

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 396

Scheme 396: 11 0 070 Engine hoist

SI number: 1 16 96 (107)

Order number: 11 0 070

Engine hoist

Consisting of

1 = 11 0 071 Lifting beam

2 = 11 0 072 Carrying chain, long

3 = 11 0 073 Carrying chain, short

4 = 11 0 079 Shackle (2 x)

Note: For all petrol/gasoline and diesel engines.

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

Scheme 397

Scheme 397: Minimum Set: Mechanical Tools

SI number: 1 09 92 (558)

Order number: 11 0 220

Compression test kit

Consisting of

16 = 11 0 239 Adapter

Note: Engine M67, M67TU

11 0 221 Compression recorder for diesel engines

11 0 222 Test probe

Note: For compression recorder 11 0 221 and 11 0 160/Engine: M21,M41, M47, M51, M57

In conjunction with: 11 0 240

11 0 223 Test sheets (100 x)

Note: For compression recorder for 11 0 221

11 0 224 Compression recorder for petrol/gasoline engines

11 0 226 Test probe

Note: For compression recorder 11 0 224 and 11 0 160/engine: M10, M20, M30, M40, M42, M43, M44, M50, M52, M60, M62, M70, M73, S50US, S52US, S62

In conjunction with: 11 0 240

11 0 228 Rubber taper with fitting

Note: For compression recorder 11 0 224 and 11 0 160/engine: M10, M20, M30

In conjunction with: 11 0 240

11 0 229 Test charts (100 x)

Note: For compression recorder 11 0 224

11 0 231 Case

Note: With foam inlay for compression recorder

11 0 233 Non-return valve

11 0 234 Filter 3 x 3 mm

11 0 235 Test probe, screw-in

Note: For measuring "absolute compression"at all cylinders, engine

S14, S38, S50B30, S50B32, S50US, S52US, S54

In conjunction with: DIS and DIS pressure sensor

11 0 236 Test probe

Note: For compression recorder 11 0 221 or DIS pressure sensor/engine: M47, M57, M57TU

11 0 237 Adapter

Note: For measuring "absolute compression"at all cylinders. Engine: W17

In conjunction with: 11 0 221, 11 0 235 or DIS pressure sensor, 11 0 235

11 0 240 Coupling

In conjunction with: 11 0 222, 11 0 226, 11 0 227, 11 0 225

Note: For adapting test probes to pressure gauge 11 0 162

Engine: All models

Order number: 11 0 240

Coupling

Scheme 398

Scheme 398: 11 0 240 Coupling

Note: For fitting valve stem seals

Engine: M20, M21, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S54, S62

Storage location: B14, C14

Order number: 11 1 200

Drift

Scheme 399

Scheme 399: Minimum Set: Mechanical Tools

Note: For removing valve stem seal

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N52, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11

Storage location: A10, B10

SI number: 1 01 93(621)

Order number: 11 1 480

Pliers

Scheme 400

Scheme 400: Minimum Set: Mechanical Tools

Note: For fitting valve stem seals, 6 mm diameter

Engine: M41, M42, M44, M47, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, S54, S62

Order number: 11 1 960

Assembly sleeves

Scheme 401

Scheme 401: Minimum Set: Mechanical Tools

Note: For locking flywheel in position

Engine: M20, M21, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, S50B30, S50B32, S54

Storage location: C4

Order number: 11 2 170

Holder

Scheme 402

Scheme 402: Minimum Set: Mechanical Tools

Note: For compressing piston rings while installing pistons

Engine: M47T2, M47TU, M52, M52TU, M54, M56, M57, M57TU, M60, M62, S14, S38

Storage location: C1

Order number: 11 2 260

Piston ring compressor

Scheme 403

Scheme 403: Minimum Set: Mechanical Tools

Note: For locking crankshaft in ignition TDC position when adjusting timing

Engine: M21, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, M70, M73, S50B30, S50B32, S54, S62

Storage location: C32

Order number: 11 2 300

Plug mandrel

Scheme 404

Scheme 404: Minimum Set: Mechanical Tools

In conjunction with: 11 2 016 (M60, M62)

Note: For guide bearing in crankshaft, stem diameter 15 mm

Engine: M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, M70, M73, N40, N42, N45, N46, S50B30, S50B32, S54, S62, S85

Storage location: C26

Scheme 405

Scheme 405: Minimum Set: Mechanical Tools

SI number: 1 05 90(207)

Order number: 11 2 340

Extractor

Consisting of

1 = 11 2 341 Extractor claw with threaded bush

2 = 11 2 342 Extractor claw

3 = 11 2 343 Pressure spindle

4 = 11 2 344 Sleeve

Note: For fitting guide bearing of crankshaft

Engine: M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M57, M57TU, M60, M62, M70, M73, N40, N42, N45, N46, S50B30, S50B32, S52US, S54, S62, S85

Storage location: A28

SI number: 1 05 90(207)

Order number: 11 2 350

Drift

Scheme 406

Scheme 406: Minimum Set: Mechanical Tools

Note: For removing rotary shaft seal from timing case cover

Engine: M41, M47, M50, M51, M52, M52TU, M54, M56, M60, M62, S50B30, S50B32, S54, S62, W10, W11

Storage location: A38, C25

SI number: 1 05 92(507)

Order number: 11 2 380

Scheme 407

Scheme 407: Minimum Set: Mechanical Tools

Puller

Consisting of

1 = 11 2 381 Threaded bell housing

2 = 11 2 382 Spindle

3 = 11 2 383 Thrust piece

Note: Engine: M41, M47, M50, M51, M52, M60, M62, PENT

11 2 384 Thrust piece

Note: Engine: S50, S54

11 2 385 Spacer bushing

Note: Engine: M41, M50, M51, M52

11 2 386 Thrust piece

Note: Engine: S62

Note: For installing connecting rods with piston

Engine: M40, M41, M50, M52, M52TU, M54, M56, M60, M62

Storage location: B2, C2

SI number: 1 05 92(507)

Order number: 11 2 470

Guide mandrel (2)

Scheme 408

Scheme 408: Minimum Set: Mechanical Tools

11 3 030 Placement board for tappet

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32, S62

Order number: 11 3 030

Placement board for tappet

Scheme 409

Scheme 409: 11 3 030 Placement board for tappet

Note: For locking camshaft in position when adjusting timing

Engine: M42, M44, M50, M52, M52TU, M54, M56, S50US, S52US

Storage location: A11

SI number: 1 05 89(099)

Order number: 11 3 240

Locking fixture

Scheme 410

Scheme 410: Minimum Set: Mechanical Tools

Consisting of

1 = 11 3 241 Gauge for inlet side

2 = 11 3 242 Gauge for exhaust side

4 = 11 3 244 Support bracket

Note: For securing camshaft marking fixture on cylinder head

Note: For lifting out tappets in cylinder head

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, S62

Storage location: A 104

SI number: 1 05 89(099)

Order number: 11 3 250

Suction cup

Scheme 411

Scheme 411: Minimum Set: Mechanical Tools

Consisting of

1 = 11 3 251 Sucker (8 x)

Note: For evenly pressing down camshaft (with bearing cap) while releasing and tightening camshaft bearing caps

Engine: M42, M50, M52, M52TU, M54, M56, S50US, S52US

SI number: 1 05 89(099)

Order number: 11 3 260

Scheme 412

Scheme 412: Minimum Set: Mechanical Tools

Fixture

Consisting of

1 = 11 3 261 Assembly fixture

2 = 11 3 262 Fastener bolt (2)

Note: For fitting rotary shaft seal in bottom of timing case

Engine: M50, M51, M52, M52TU, M54, M56, S50B30, S50B32

Storage location: C28

SI number: 1 01 90(165)

Order number: 11 3 280

Installer bush

Scheme 413

Scheme 413: Minimum Set: Mechanical Tools

In conjunction with:12 6 410

Note: For checking function of VANOS adjustment unit

Engine: M50, M52, M52TU, M54, M56, N73

Storage location: B10

SI number: 1 08 92 (555)

Order number: 11 3 450

Compressed air connection

Scheme 414

Scheme 414: Minimum Set: Mechanical Tools

Note: For installing connecting rods with pistons. Note: With the phase-in of engine S50B32 the guide mandrels have been revised and adapted to the new connecting rods.

Engine: M44, M52, M52TU, M54, M56, S50B30, S50B32, S62

Storage location: B2, C2

SI number: 1 12 92(606)

Scheme 415

Scheme 415: Minimum Set: Mechanical Tools

Order number: 11 3 480

Guide mandrel (2)

In conjunction with: 13 3 063 or 13 6 051

Note: For connection of pipe bend 13 6 054 to pressure gauge 13 3 061 or BMW DIS for checking oil pressure

Engine: M10, M20, M21, M30, M47, M47T2, M47TU, M50, M51, M52, M54, M56, M57, M57TU, M60, M62, M70, M73, N62, N73, S14, S38, S50B30, S50B32, S62

Storage location: B9

Order number: 11 4 050

Reducer

Scheme 416

Scheme 416: Minimum Set: Mechanical Tools

In conjunction with: 11 3 390, 00 2 050

Note: M73 For removing and installing pedal travel sensor M60 Pretensioning timing chain E53 Mounting airbag control unit

Series: All models

Storage location: B6

SI number: 1 06 94(801)

Order number: 11 4 190

1/4" extension piece

Scheme 417

Scheme 417: Minimum Set: Mechanical Tools

In conjunction with: 00 9 250, 00 2 050

Note: For tensioning primary chain when adjusting valve timing

Engine: M52, M52TU, M54, M56

Storage location: C27

SI number: 1 10 94(840)

Order number: 11 4 220

Chain tensioner

Scheme 418

Scheme 418: Minimum Set: Mechanical Tools

Consisting of

1 = 11 4 221 Holding sleeve

3 = 11 4 223 Spindle

Note: For tensioning primary chain when adjusting valve timing

Engine: M52TU, M54, M56, M62, M62VAN, N40, N42

Storage location: A40

SI number: 1 15 99(483)

Order number: 11 4 230

Chain tensioner

Scheme 419

Scheme 419: Minimum Set: Mechanical Tools

Consisting of

1 = 11 4 231 Nut

Note: With external thread

2 = 11 4 232 Spindle

Note: For pulley on water pump when releasing and tightening fan/Model year: From 80

Engine: M10, M20, M21, M30, M50, M51, M52, M52TU, M54, M56, M70, M73, S14, S38, S50B30, S50B32, S54

Storage location: B3, C3

Order number: 11 5 030

Holder

Scheme 420

Scheme 420: Minimum Set: Mechanical Tools

In conjunction with: Torque wrench 3/8" connection

Note: For loosening and tightening fan wheel

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M60, M62, M70, M73, M88, N42, N62, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62

Storage location: A11, B11

Scheme 421

Scheme 421: Minimum Set: Mechanical Tools

SI number: 1 01 87(670)

Order number: 11 5 040

Open-ended spanner WAF 32

Note: For locking flywheel in TDC position

Engine: M47T2, M54, M57TU, M62, M62VAN, M67

Storage location: C39

SI number: 1 15 99 (483)

Order number: 11 5 180

Plug mandrel, angled

Scheme 422

Scheme 422: Minimum Set: Mechanical Tools

Note: For adjusting valve timing on engines with twin VANOS

Engine: M52TU, M54, M56

Storage location: B36, B37

SI number: 1 05 98(305)

Order number: 11 6 150

Adjusting plate

Scheme 423

Scheme 423: Minimum Set: Mechanical Tools

Note: For removing and installing plastic sealing caps on twin VANOS.

Engine: M52TU, M54, M56

Storage location: A36

SI number: 1 05 98(305)

Order number: 11 6 170

Pliers for twin VANOS

Scheme 424

Scheme 424: Minimum Set: Mechanical Tools

Note: For preassembling secondary chain wheels with chain on camshafts

Engine: M52TU, M54, M56

Storage location: B37

SI number: 1 05 98(305)

Order number: 11 6 180

Fixture

Scheme 425

Scheme 425: Minimum Set: Mechanical Tools

Note: For removing and installing solenoid valves

Engine: M54, M62VAN

Storage location: A38

SI number: 1 12 98(339)

Order number: 11 6 420

Socket wrench WAF32

Scheme 426

Scheme 426: Minimum Set: Mechanical Tools

Note: For loosening and tightening oxygen sensor

Engine: M10, M20, M30, M40, M42, M50, M52TU, M54, M56, M57, M60, M70, M73, N42, N45, N46, S14, S38, S50B30, S50B32, S50US, S52US, S54

Storage location: C13

Order number: 11 7 020

Socket wrench socket WAF 22

Scheme 427

Scheme 427: Minimum Set: Mechanical Tools

Note: For loosening and tightening oxygen sensor

Engine: M40, M43, M43TU, M44, M52, M52TU, M54, M56, M62, N40, N42, N45, N46, N62, N62TU, N73, S54, S62

Storage location: B15

SI number: 1 06 95(963)

Order number: 11 7 030

Socket wrench socket WAF 22

Scheme 428

Scheme 428: Minimum Set: Mechanical Tools

11 8 040 Engine support plate

In conjunction with: 00 1 450

Note: For securing engine on assembly stand

Engine: M41, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, S50B30, S50B32, S54

SI number: 1 09 94(839)

Order number: 11 8 040

Engine support plate

Scheme 429

Scheme 429: 11 8 040 Engine support plate

Note: For installing pistons

Engine: M52, M52TU, M54, M56, M67, N40, N42, N45, N46, N62, S52US

SI number: 1 12 99(452)

Order number: 11 8 140

Assembly sleeves

Scheme 430

Scheme 430: Minimum Set: Mechanical Tools

Consisting of

1 = 11 8 141 Bushing

Note: Bushing for piston mounting 84.00mm

2 = 11 8 142 Bushing

Note: Bushing for piston mounting 84.08 mm

3 = 11 8 143 Bushing

Note: Bushing for piston mounting 84.25 mm

In conjunction with: 11 8 200

Note: For gripping vibration damper

Engine: M52TU, M54, M56

SI number: 1 08 00(579)

Order number: 11 8 190

Brace (part 1)

Scheme 431

Scheme 431: Minimum Set: Mechanical Tools

In conjunction with: 11 8 190 and 11 8 210

Note: For gripping and pulling on vibration damper

Engine: M52TU, M54, M56, W10, W11

Storage location: C41

SI number: 1 08 00(579)

Order number: 11 8 200

Brace (part 2)

Scheme 432

Scheme 432: Minimum Set: Mechanical Tools

In conjunction with: 11 8 200

Note: For detaching vibration damper

Engine: M52TU, M54, M56

SI number: 1 08 00(579)

Order number: 11 8 210

Puller

Scheme 433

Scheme 433: Minimum Set: Mechanical Tools

In conjunction with: Assembly stand 00 1 450

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 434

Scheme 434: Minimum Set: Mechanical Tools

Storage location: Single

SI number: 1 03 02 (833)

Order number: 11 9 000

Cylinder head expander tool

Consisting of

1 = 11 9 001 Fixture

2 = 11 9 002 Rod

3 = 11 9 003 Sliding block with M10 thread

4 = 11 9 004 Tab

5 = 11 9 005 Quick tensioner

6 = 11 9 006 Aluminum profile insert

7 = 11 9 007 Slide

8 = 11 9 008 Profile plastic part

9 = 11 9 009 Lever

10 = 11 9 011 Hook

11 = 11 9 012 Valve spring cage

Note: Engine M41, M51, S50

12 = 11 9 013 Valve spring cage

Note: Engine M43, M73

13 = 11 9 014 Valve spring cage

Note: Engine M44, M52, M54, M56, M62, S52, S54, S62

14 = 11 9 015 Valve spring cage

Note: Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73

15 = 11 9 016 Valve spring cage

Note: Engine M21, M40

16 = 11 8 421 Valve spring cage

Note: Engine: W10, W11, W17

18 = 11 9 017 Valve spring cage

Note: Engine N52

In conjunction with: 11 7 030

Note: For releasing and tightening down oxygen sensors

Engine: M54, M56, N42, N45, N46, N62, N62TU, N73, S54

Storage location: A42

SI number: 01 15 00 (609)

Order number: 11 9 150

Special wrench

Scheme 435

Scheme 435: Minimum Set: Mechanical Tools

Note: For locking flywheel with transmission removed

Engine: M47TU, M54, M57T2, M57TU, N40, N42, N45, N46, N52, N62, N73, S85, W17

Storage location: A45, B43, C44

SI number: 1 01 01 (662)

Order number: 11 9 260

Scheme 436

Scheme 436: Minimum Set: Mechanical Tools

Counter support with screw connection

Consisting of

1 = 11 9 261 Counterholder, individual

2 = 11 9 262 Bolt (M10 thread) with washer

Note: For bolting down counterholder

3 = 11 9 263 Sleeve for counterholder

Note: For counterholder for locking flywheel with transmission removed engine: N62, N73

4 = 11 9 264 Bolt (M12 thread)

Note: For counterholder for locking flywheel with transmission removed

5 = 11 9 265 Sleeve

6 = 11 9 266 Sleeve

Note: For counterholder for locking flywheel with transmission removed Engine: M57TU2