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General Electrical System - Special Tools (E82): Other BMW 1 series F20/F21

Horns 15 illustrations ~2427 words

Note. For analog/digital multimeter M 2005, M 2007, M2008

Storage location: H 107

Order number: 61 0 021 Fuse link FF 3.15 A/500 V

61 0 200 Crimping Set (Basic Tool)

Minimum set: Measuring and testing equipment

Note. Consisting of case + basic crimping tool

Note. Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2

Scheme 278

Scheme 278: 61 0 200 Crimping Set (Basic Tool)

SI number: 02 02 05 (194)

Order number: 61 0 200 Crimping set (basic tool)

Consisting of

1 = 61 0 201 Plastic case

Note. As storage system for complete set.

2 = 61 0 202 Crimping tool

Note. Basic tool for assorted matrices (crimping insert set)

3 = 61 0 203 Allen key

Note. For securing individual matrices in crimping tool

61 0 210 Matrix LSK 8

In conjunction with: 61 0 202 (crimping tool)

Note. (crimping insert set for load current contact 8)

SI number: 02 02 05 (194)

Order number: 61 0 210 Matrix LSK 8

Scheme 279

Scheme 279: 61 0 210 Matrix LSK 8

61 0 220 Matrix For SLK 2.8

In conjunction with: 61 0 202 (crimping tool)

Note. (crimping insert set for load contact tube 2.8)

SI number: 02 02 05 (194)

Order number: 61 0 220 Matrix for SLK 2.8

Scheme 280

Scheme 280: 61 0 220 Matrix For SLK 2.8

61 0 230 Stencil For Contacts "DFK 40" and "MAK 8"

In conjunction with: 61 0 202 (crimping tool)

Note. For crimping contacts when replacing interior fuse box (up to model year 09/2005) and for further applications.

SI number: 02 07 05 233

Order number: 61 0 230 Stencil for contacts "DFK 40" and "MAK 8"

Scheme 281

Scheme 281: 61 0 230 Stencil For Contacts "DFK 40" and "MAK 8"

61 0 300 Releasing Tool (Complete Kit)

Minimum set: Measuring and testing equipment

Note. Replaces from 09/2005 special tool 61 1 150. From 06/2006 extended by tools 61 0 325 - 61 0 331 (see SI 02 05 06 294). From 02/2008 extended by 61 0 332 and 61 0 333 (see SI 02 03 08 440).

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, F02, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 282

Scheme 282: 61 0 300 Releasing Tool (Complete Kit)

SI number: 2 05 05 (217)

Order number: 61 0 300 Releasing tool (complete kit)

Consisting of

1 = 61 0 301 Release tool for round contacts (diameter 1.5)

Note. Replaces from 09/2005 special tool 61 1 131

2 = 61 0 302 Replacement sleeve D=1.5

Note. Replaces from 09/2005 special tool 61 1 157

In conjunction with: 61 3 301

3 = 61 0 303 Release tool for round systems with D=2.5

Note. Replaces from 09/2005 special tool 61 1 132

4 = 61 0 304 Replacement sleeve (D=2.5)

Note. Replaces from 09/2005 special tool 61 1 156

5 = 61 0 305 Release tool for round contacts (D=3.5)

Note. Replaces from 09/2005 special tool 61 1 133

6 = 61 0 306 Replacement sleeve (D=3.5) for 61 0 305

Note. Replaces from 09/2005 special tool 61 1 155

7 = 61 0 307 Release tool for socket-side round contacts (D=1.5)

8 = 61 0 308 Replacement sleeve for special tool 61 0 307 (D=1.5)

9 = 61 0 309 Release tool for pin-side round contact (D=1.5) manufacturer: Kostal

Note. Replaces from 09/2005 special tool 61 1 139

10= 61 0 311 Replacement sleeve for special tool 61 0 309

Note. Replaces from 09/2005 special tool 61 1 154

11= 61 0 312 Release tool for flat spring contact with a retaining lug (1.6 mm)

Note. Replaces from 09/2005 special tool 61 1 134

12= 61 0 313 Release tool for flat spring contacts with a snap-in pin (1.9 mm)

Note. Replaces from 09/2005 special tool 61 1 137

13= 61 0 314 Release tool for flat spring contact with a snap-in pin (2.7 mm)

Note. Replaces from 09/2005 special tool 61 1 135

14= 61 0 315 Release tool for flat spring contacts with double snap-in pin "Micro-Timer 2"

Note. Replaces from 09/2005 special tool 61 1 151

15= 61 0 316 Release tool for flat spring contacts with double snap-in pin "SPT 4.8" "JPT 2.8"

Note. Replaces from 09/2005 special tool 61 1 136

16= 61 0 317 Release tool for LSK 8

Note. Replaces from 09/2005 special tool 61 1 200

17= 61 0 318 Release tool for "Maxi Power Timer 9.5"

Note. Replaces from 09/2005 special tool 61 1 180

19= 61 0 321 Release tool for sensor laminated contacts with unlocking element ("SLK 2.8")

20= 61 0 322 Release tool for mini laminated contact ("MLK 1.2 mm")

21= 61 0 323 Release tool for flat spring contacts with a snap-in pin (MQS)

Note. Replaces from 09/2005 special tool 61 1 152

22= 61 0 324 Release tool for secondary locking

Note. Universal tool for damage-free opening/removal of secondary locks

23= 61 0 329 Case with foam inlay without tools

Note. Storage system for release tools from set 61 0 300

24= 61 0 325 Release tool "JPT"

25= 61 0 326 Release tool "MQS"

Note. For releasing all micro contacts

26= 61 0 327 Plug-in aid

Note. For inserting contacts (0.64 - 1.2 mm) in housing

27= 61 0 328 Plug-in aid

Note. For inserting contacts (2.8 - 4.8 mm) in housing

28= 61 0 331 Release tool "SLK 5.8"

Note. For release "SLK 5.8 mm" contacts

29= 61 0 332 Release tool

Note. For releasing "MQS 0.64 mm" contacts

30= 61 0 333 Release tool

Note. For releasing "Mcon 2.8" contacts. Replaces special tool 61 0 319 from 2008.

61 1 100 Releasing Kit

Minimum set: Measuring and testing equipment

Note. For releasing assorted electrical contacts on all 4-cylinder diesel engines.

Series: E46, E46/16, E46/2, E46/3, E46/5, E46/C, E60, E61, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93

SI number: 02 01 08 438

Order number: 61 1 100 Releasing kit

Scheme 283

Scheme 283: 61 1 100 Releasing Kit

Consisting of

1 = 61 1 101 Case

Note. For storing release tools from set 61 1 100.

2 = 61 1 102 Release tool

Note. For releasing "MLK 1.2" contacts (connector)

3 = 61 1 103 Release tool

Note. For releasing "MLK 1.2" contacts (sleeve)

4 = 61 1 104 Release tool

Note. For releasing "SLK 2.8" mm contacts with second lock and supplementary slide

5 = 61 1 105 Release tool

Note. For releasing "SLK 5.8" mm contacts with second lock and supplementary slide

61 1 190 Pliers

Note. For insulation displacement connectors for repairing ribbon cables

Series: E60, E61, E63, E64, E65, E66, E67, E71, E81, E82, E83, E86, E87, E88, E90, E91, E92, F01, R50, R52, R55, R56, RR1, RR2

SI number: 1 14 01 (766)

Order number: 61 1 190 Pliers

Scheme 284

Scheme 284: 61 1 190 Pliers

61 2 440 System Connecting Cable (Country-Specific)

Note. System connecting cable for battery trickle charger 61 2 410

Order number: 61 2 440 System connecting cable (country-specific)

Consisting of

1 = 61 2 441 System connecting cable (country-specific)

Note. Algeria/Armenia/Belarus/Belgium/Brazil/Denmark/Dubai/Egypt/Finland/France/Germany/Greece/Korea/Luxembourg/Martinique/Morocco/Norway/Saudi Arabia/Sweden/Spain and others

2 = 61 2 442 System connecting cable (country-specific)

Note. Australia/New Zealand

3 = 61 2 443 System connecting cable (country-specific)

Note. Italy

4 = 61 2 444 System connecting cable (country-specific)

Note. Bahrain/Brunei Dar es Salaam/England/Hong Kong/India/Kuwait/Nigeria/Northern Ireland/Oman/Qatar/Singapore/Sri Lanka (Ceylon)

5 = 61 2 445 System connecting cable (country-specific)

Note. Switzerland

6 = 61 2 446 System connecting cable (country-specific)

Note. Argentina/Barbados/Canada/China/Guam/Honduras/Jamaica/Mexico/Panama/Philippines/Tahiti/Taiwan/USA

7 = 61 2 447 System connecting cable (country-specific)

Note. Japan

61 3 140 Adapter Lead, 38-Pin

Minimum set: Measuring and testing equipment

Note. For diagnosis work on DSC

SI number: 02 06 08 475

Order number: 61 3 140 Adapter lead, 38-pin

Scheme 285

Scheme 285: 61 3 140 Adapter Lead, 38-Pin

61 4 300 Adapter Lead For OBD Socket

Note. For connecting diagnosis system to OBD socket from 06/2000.

Storage location: Single

SI number: 2 04 00 (561)

Order number: 61 4 300 Adapter lead for OBD socket

Scheme 286

Scheme 286: 61 4 300 Adapter Lead For OBD Socket

61 4 320 Crimping Set With Pliers

Minimum set: Measuring and testing equipment

Note. For repairing fibre optics conductors and cables. Universal crimp head 61 4 328 added as from 06/2006, see SI 2 04 06 293.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 287

Scheme 287: 61 4 320 Crimping Set With Pliers

SI number: 1 14 01(766)

Order number: 61 4 320 Crimping set with pliers

Consisting of

1 = 61 4 321 Pliers without crimping head

2 = 61 4 322 Crimping head

Note. For stripping insulation and cutting fibre optic cable to length

3 = 61 4 323 Crimping head

Note. For crimping fibre optic cable contacts

4 = 61 4 324 Crimping head

Note. For crimping MQS contacts

5 = 61 4 325 Crimping head

Note. For crimping MPQ contacts

6 = 61 4 326 Substitute blade

Note. For face-cutting fiber optic cables

7 = 61 4 327 Substitute blade

Note. With tool for replacing blade in cable stripping unit. Must be ordered separately, not included in 61 4 320 delivery specification!

8 = 61 4 328 Universal crimping head

Note. For crimping contacts (without seal) and cable cross-sections of 0.35 - 2.5 mm, see SI 2 04 06 293.

In conjunction with: in conjunction with 61 4 321

61 4 360 Adapter Cable, 19-Pin (Electric Seat)

Minimum set: Measuring and testing equipment

Note. In repair and test work the seat can also be tested outside the vehicle by means of this adapter cable.

Series: E81, E82, E87, E90, E91, E92, E93, RR2

SI number: 02 01 05 186

Order number: 61 4 360 Adapter cable, 19-pin (electric seat)

Scheme 288

Scheme 288: 61 4 360 Adapter Cable, 19-Pin (Electric Seat)

61 4 380 Measuring Box, 105-Pin, Complete

Minimum set: Measuring and testing equipment

Note. For connecting all adapter cables with 61- to 105-pin plug connections

Series: E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2, RR3

Storage location: G 110, S 205, U 202, U 205

Scheme 289

Scheme 289: 61 4 380 Measuring Box, 105-Pin, Complete

SI number: 2 04 01(710)

Order number: 61 4 380 Measuring box, 105-pin, complete

Consisting of

1 = 61 4 381 Measuring box, 105-pin

Note. Without accessories

2 = 61 4 382 Test lead, black

Note. 2 mm system, lead length: 750 mm

3 = 61 4 383 Test lead, red

Note. 2 mm system, lead length: 750 mm

4 = 61 4 384 Test lead set

Note. 2/4 mm system, lead length: 200 mm

5 = 61 4 385 Earth/ground cable

Note. For shield pick-off, lead length: 1.5 m

61 4 390 Measuring Box, 60-Pin

Minimum set: Measuring and testing equipment

Note. For connecting all adapter cables with 27- to 60-pin plug connections

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 290

Scheme 290: 61 4 390 Measuring Box, 60-Pin

Storage location: T 210

SI number: 2 02 98(308)

Order number: 61 4 390 Measuring box, 60-pin

61 6 060 Universal Wiper Arm Puller

Minimum set: Mechanical tools

Note. For removing windshield wiper arm from drive shaft

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, RR1, RR2

Scheme 291

Scheme 291: 61 6 060 Universal Wiper Arm Puller

Storage location: B7

SI number: 1 10 99 (433)

Order number: 61 6 060 Universal wiper arm puller

Consisting of

1 = 61 6 061 Basic body

2 = 61 6 062 Claw, left/right

3 = 61 6 063 Spindle

4 = 61 6 064 Thrust piece

61 6 100 Angle Measuring Instrument

Minimum set: Mechanical tools

Note. For measuring contact/approach angle of wiper blades to window (angle when setting wiper arms)

Series: E36, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, F02, R50, R52, R53, R55, R56, RR1, RR2, RR3

Storage location: A54

Scheme 292

Scheme 292: 61 6 100 Angle Measuring Instrument

SI number: 1 21 05 220

Order number: 61 6 100 Angle measuring instrument

61 8 081 Additions To Repair Kit I

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 12 52 1 706 059" 12 52 1 706 068" 12 52 1 706 069" 61 13 1 352 607" 61 31 1 378 942)

Storage location: K 108

Order number: 61 8 081 Additions to repair kit I

61 8 082 Additions To Repair Kit II

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 368 534" 61 13 1 369 747" 61 13 1 374 225" 61 13 1 378 722)

Storage location: K 108

Order number: 61 8 082 Additions to repair kit II

61 8 083 Additions To Repair Kit III

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 378 110" 61 13 1 378 130" 61 13 1 378 136" 61 13 1 378 137" 61 13 1 378 138" 61 13 1 378 139" 61 13 1 378 908" 61 13 1 378 944" 61 13 1 378 987)

Storage location: K 108

Order number: 61 8 083 Additions to repair kit III

61 9 045 Female Die

In conjunction with: 61 9 041 Crimping tool

Note. For crimping 2.5 mm (dia.) sleeves

Order number: 61 9 045 Female die