Manual sections

Wiring diagrams

• Abbreviations
• Automatic HVAC System
• Automatic Trans
• Axle Shafts
• Basic Trouble Shooting
• Body Equipment - Repair (E82)
• Body Equipment - Repair (E88)
• Body Panel System - Repair (E82)
• Body Panel System - Repair (E88)
• Brakes
• Brakes - Repair
• Cabin Air Filter
• Check Lists
• Clutches Manual & Hydraulic
• Collision/avoidance
• Cooling System (Mechanical)
• Door Locks & Anti-Theft Systems
• Driveline/axles
• Driveshaft & Universal Joints
• DTC Index
• Electronic Suspension
• Emission Applications
• Engine
• Engine - Repair (N51)
• Engine - Repair (N52K)
• Engine Performance
• Exhaust
• Exterior Body Panels
• Exterior Lights
• Fuel System
• Gauges & Instrument Panels
• General Electrical System - Repair (E82)
• General Electrical System - Repair (E88)
• Horns
• Identification
• Manual & Power Steering
• Manual Trans
• Manual Transmission - Special Tools
• Mechanical
• Mechanical - Hydraulic
• Metric Conversions
• Rear Axle - Repair
• Reset Procedures
• Seats
• Steering
• Sun Roof/t-Top/convertible Top
• Testing & Diagnostics
• Towing Systems
• Traction Control Disable
• Trailers - Repair
• Transmission
• Wheel & Tire System
• Wheel Alignment

Repair manual

Body Panel System - Repair (E82) BMW 1 series F20/F21

Step-by-step instructions on "Body Panel System - Repair (E82)" for BMW 1 series F20/F21 (2011–2015). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

142subsections

142articles

156illustrations

41 00...AFGS (active Pedestrian Protection) Procedure After Accident

1 article

• 41 00...AFGS (active Pedestrian Protection) Procedure After Accident

41 00...Blind Rivets

1 article

• 41 00...Blind Rivets

41 0 Contents Of Body, General

1 article

• 41 0 Contents Of Body, General

41 00... Bonding Steel On Steel

1 article

• 41 00... Bonding Steel On Steel

Equipment

1 article

• Equipment

Expiry Date Of Adhesive

1 article

• Expiry Date Of Adhesive

Grinding And Cleaning

1 article

• Grinding And Cleaning

Hardening Times

1 article

• Hardening Times

After Treatment Of Bonding Surfaces

1 article

• After Treatment Of Bonding Surfaces

Disposing Of Adhesive

1 article

• Disposing Of Adhesive

41 00... Carrying Over Hole Pattern

1 article

• 41 00... Carrying Over Hole Pattern 6

41 00... Corrosion Protection

1 article

• 41 00... Corrosion Protection

Removing Sealing Materials

1 article

• Removing Sealing Materials

Corrosion Protection Of Sheet-Metal Parts

1 article

• Corrosion Protection Of Sheet-Metal Parts

Cavity Protection Of Steel Parts

1 article

• Cavity Protection Of Steel Parts

Cavity Protection Of Aluminum Parts

1 article

• Cavity Protection Of Aluminum Parts

41 00...EMC screws

1 article

• 41 00...EMC screws

41 00... Gap Dimensions, Body

1 article

• 41 00... Gap Dimensions, Body 3

41 00... General Cementing Instructions

1 article

• 41 00... General Cementing Instructions

Recommended Tools And Equipment

1 article

• Recommended Tools And Equipment

Grinding Outer Shell And Structure

1 article

• Grinding Outer Shell And Structure 1

Scope Of Delivery

1 article

• Scope Of Delivery

Start-Up

1 article

• Start-Up

Safety Instructions

1 article

• Safety Instructions

1.0 Airbags And Restraint Systems

1 article

• 1.0 Airbags And Restraint Systems

Battery

1 article

• Battery

Control Units

1 article

• Control Units

Optical Fibers

1 article

• Optical Fibers

41 00... Information/Warning Labels

1 article

• 41 00... Information/Warning Labels

Aluminum

1 article

• Aluminum

41 00... Information On Vehicle Protection

1 article

• 41 00... Information On Vehicle Protection

Protection Measures!

1 article

• Protection Measures!

Straight Shank Rivet Nut

1 article

• Straight Shank Rivet Nut 5

Hexagon Rivet Nut (Up To M8 Thread)

1 article

• Hexagon Rivet Nut (Up To M8 Thread)

Hexagon Rivet Nut (From M10 Thread)

1 article

• Hexagon Rivet Nut (From M10 Thread) 1

41 00... Installing A Cavity Acoustic Baffle (Expanded)

1 article

• 41 00... Installing A Cavity Acoustic Baffle (Expanded) 1

41 00... Installing A Cavity Acoustic Baffle (Not Expanded)

1 article

• 41 00... Installing A Cavity Acoustic Baffle (Not Expanded)

41 00... Installing A Cavity Acoustic Baffle With 2-Component PU Cavity Foam

1 article

• 41 00... Installing A Cavity Acoustic Baffle With 2-Component PU Cavity Foam

Information On Dangers/Hazards

1 article

• Information On Dangers/Hazards

41 00... Materials Science

1 article

• 41 00... Materials Science

41 00... Notes on adhesive K1

1 article

• 41 00... Notes on adhesive K1

Storage

1 article

• Storage

Shelf life

1 article

• Shelf life

Surface pre-treatment

1 article

• Surface pre-treatment

Required cartridge gun

1 article

• Required cartridge gun

Preparing the glue cartridge

1 article

• Preparing the glue cartridge

Hardening time

1 article

• Hardening time

Disposal of adhesive

1 article

• Disposal of adhesive

41 00... Notes on adhesive K2

1 article

• 41 00... Notes on adhesive K2 1

41 00... Notes on adhesive K3

1 article

• 41 00... Notes on adhesive K3

Adhesive disposal

1 article

• Adhesive disposal

41 00... Notes on adhesive K4

1 article

• 41 00... Notes on adhesive K4

41 00... Notes on adhesive K5

1 article

• 41 00... Notes on adhesive K5

Do not move the vehicle before the adhesive has hardened

1 article

• Do not move the vehicle before the adhesive has hardened

41 00... Notes on cleaning agent R1

1 article

• 41 00... Notes on cleaning agent R1

41 00... Notes On Repairing Threads

1 article

• 41 00... Notes On Repairing Threads

41 00... Opening Adhesive Bonds

1 article

• 41 00... Opening Adhesive Bonds

41 00... Opening brazed joints

1 article

• 41 00... Opening brazed joints

41 00... Opening riveted joints

1 article

• 41 00... Opening riveted joints

1.1 Opening blind rivets (N1 and N2)

1 article

• 1.1 Opening blind rivets (N1 and N2)

1.2 Opening blind rivets (N3 and N6)

1 article

• 1.2 Opening blind rivets (N3 and N6)

2.1 Opening punch rivets by extraction

1 article

• 2.1 Opening punch rivets by extraction

2.2 Opening punch rivets by drilling out

1 article

• 2.2 Opening punch rivets by drilling out

41 00... Opening Weld Joints

1 article

• 41 00... Opening Weld Joints

Adhesives

1 article

• Adhesives

Rivets

1 article

• Rivets

Primer

1 article

• Primer

Sealing Compounds

1 article

• Sealing Compounds

Cavity Sealing

1 article

• Cavity Sealing

1.0 Adhesives

1 article

• 1.0 Adhesives

1.1 Primer

1 article

• 1.1 Primer

1.2 Cleaning agent

1 article

• 1.2 Cleaning agent

1.3 Fillers

1 article

• 1.3 Fillers

2.1 Rivets

1 article

• 2.1 Rivets

2.2 Plastic nuts

1 article

• 2.2 Plastic nuts

3.0 Primer

1 article

• 3.0 Primer

4.0 Sealant

1 article

• 4.0 Sealant

5.0 Cavity preservation

1 article

• 5.0 Cavity preservation

6.0 Cavity foam

1 article

• 6.0 Cavity foam

7.0 EMC screw (electromagnetic compatibility)

1 article

• 7.0 EMC screw (electromagnetic compatibility)

8.0 Twist drill

1 article

• 8.0 Twist drill

41 00... Position Of Shaped Parts For Cavity Acoustic Baffle

1 article

• 41 00... Position Of Shaped Parts For Cavity Acoustic Baffle 1

41 00... Punch rivets

1 article

• 41 00... Punch rivets

1.0 Recommended tools and equipment

1 article

• 1.0 Recommended tools and equipment

Setting punch rivets

1 article

• Setting punch rivets

41 00... Quality Standard

1 article

• 41 00... Quality Standard

41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

1 article

• 41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut 3

Extracting Punch Rivets

1 article

• Extracting Punch Rivets

Drilling Out Punch Rivets

1 article

• Drilling Out Punch Rivets

Drilling Out Blind Rivets

1 article

• Drilling Out Blind Rivets

Blind Riveting In Conjunction With Bonding

1 article

• Blind Riveting In Conjunction With Bonding

Setting Blind Rivets

1 article

• Setting Blind Rivets

Setting Blind Rivet Nuts And Blind Rivet Studs

1 article

• Setting Blind Rivet Nuts And Blind Rivet Studs

Setting Blind Rivet Nuts And Blind Rivet Bolts

1 article

• Setting Blind Rivet Nuts And Blind Rivet Bolts

Working With Aluminium Dust

1 article

• Working With Aluminium Dust

Arc Welding And Brazing

1 article

• Arc Welding And Brazing

Working With Adhesive Products (Adhesives, Cleaning Agents, Primers Etc.)

1 article

• Working With Adhesive Products (Adhesives, Cleaning Agents, Primers Etc.)

41 00... Spot-Weld Bonding Steel Parts

1 article

• 41 00... Spot-Weld Bonding Steel Parts

Reshaping or heating extruded sections and cast parts is not permitted!

1 article

• Reshaping or heating extruded sections and cast parts is not permitted!

1.0 Recommended tools

1 article

• 1.0 Recommended tools

2.0 Straightening outer shell

1 article

• 2.0 Straightening outer shell

41 00... Straightening steel components in the structure

1 article

• 41 00... Straightening steel components in the structure

Heating bearing body components for better reshaping is not permitted!

1 article

• Heating bearing body components for better reshaping is not permitted!

The body must be anchored as follows for reshaping

1 article

• The body must be anchored as follows for reshaping

Recommended Tools

1 article

• Recommended Tools

Straightening Outer Shell

1 article

• Straightening Outer Shell

Straightening Structure

1 article

• Straightening Structure

41 00... Use Of Materials In Outer Shell

1 article

• 41 00... Use Of Materials In Outer Shell 1

41 00... Welding And Soldering Steel Parts

1 article

• 41 00... Welding And Soldering Steel Parts

41 00... Welding In Reinforcement Plate (Steel Plate)

1 article

• 41 00... Welding In Reinforcement Plate (Steel Plate) 7

41 00... Working With 2-Component PU Cavity Foam

1 article

• 41 00... Working With 2-Component PU Cavity Foam

41 00... Workshop Equipment

1 article

• 41 00... Workshop Equipment 1

41 11 023 Replacing Front Section Of Engine Support To Left Wheel Arch

1 article

• 41 11 023 Replacing Front Section Of Engine Support To Left Wheel Arch 9

41 11 043 Replacing Front Section Of Left Engine Support

1 article

• 41 11 043 Replacing Front Section Of Left Engine Support 5

41 12 535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)

1 article

• 41 12 535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed) 6

41 12 560 Replacing Luggage Compartment Floor (Complete With Both Inner Wheel Arch Sections, Tail Panel Removed)

1 article

• 41 12 560 Replacing Luggage Compartment Floor (Complete With Both Inner Wheel Arch Sections, Tail Panel Removed) 16

41 12 590 Replacing Luggage Compartment Floor (Complete With Left Or Right Inner Wheel Arch Section, Tail Panel Removed)

1 article

• 41 12 590 Replacing Luggage Compartment Floor (Complete With Left Or Right Inner Wheel Arch Section, Tail Panel Removed) 6

4112651 Replacing luggage compartment floor, left section (Tail panel or side wall removed)

1 article

• 4112651 Replacing luggage compartment floor, left section (Tail panel or side wall removed) 1

New part preparation

1 article

• New part preparation 2

41 14 021 Replacing Front Left Wheel Arch

1 article

• 41 14 021 Replacing Front Left Wheel Arch 7

41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

1 article

• 41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed) 6

41 14 511 Replacing complete rear left wheel arch (rear left side panel removed)

1 article

• 41 14 511 Replacing complete rear left wheel arch (rear left side panel removed) 7

41 21 510 Replacing Front Left Door Pillar (Front Side Panel Removed)

1 article

• 41 21 510 Replacing Front Left Door Pillar (Front Side Panel Removed) 11

41 21 930 Replacing Inside Left Side Frame (B-Pillar Reinforcement)

1 article

• 41 21 930 Replacing Inside Left Side Frame (B-Pillar Reinforcement) 8

41 31 010 Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof)

1 article

• 41 31 010 Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof) 4

41 33 040 Replacing Front Wall

1 article

• 41 33 040 Replacing Front Wall 3

41 34 041 Replacing Complete Tail Panel

1 article

• 41 34 041 Replacing Complete Tail Panel 4

41 35 010 Removing And Installing/Replacing Side Panel, Front Left Or Right

1 article

• 41 35 010 Removing And Installing/Replacing Side Panel, Front Left Or Right 1

41 35 101 Replacing Rear Left Side Panel

1 article

• 41 35 101 Replacing Rear Left Side Panel 6

41 51.... Adjusting Door

1 article

• 41 51.... Adjusting Door 4

41 5.... Removing And Installing Door

1 article

• 41 5.... Removing And Installing Door 5

41 61 000 Removing And Installing Hood/Bonnet

1 article

• 41 61 000 Removing And Installing Hood/Bonnet 1

41 61 014 Adjusting Engine Bonnet/Hood

1 article

• 41 61 014 Adjusting Engine Bonnet/Hood 3

41 61 014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS)

1 article

• 41 61 014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS) 3

41 61... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system)

1 article

• 41 61... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system) 1

41 61 010 Removing and installing engine compartment lid (active pedestrian protection AFGS)

1 article

• 41 61 010 Removing and installing engine compartment lid (active pedestrian protection AFGS)

41 61 571 Removing and installing/replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS)

1 article

• 41 61 571 Removing and installing/replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS) 1

51 23 400 Removing and installing/replacing left or right actuator (active pedestrian protection)

1 article

• 51 23 400 Removing and installing/replacing left or right actuator (active pedestrian protection) 2

41 62 000 Removing And Installing Rear Lid

1 article

• 41 62 000 Removing And Installing Rear Lid 1

41 62 014 Adjusting Rear Lid

1 article

• 41 62 014 Adjusting Rear Lid 1

41 62 520 Removing And Installing/Replacing Left Or Right Hinge For Rear Lid (Rear Lid Removed)

1 article

• 41 62 520 Removing And Installing/Replacing Left Or Right Hinge For Rear Lid (Rear Lid Removed)

41 63 000 Removing And Installing Flap For Fuel Filler Neck

1 article

• 41 63 000 Removing And Installing Flap For Fuel Filler Neck 1