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Body Panel System - Repair (E88) BMW 1 series F20/F21

Step-by-step instructions on "Body Panel System - Repair (E88)" for BMW 1 series F20/F21 (2011–2015). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

137subsections
137articles
150illustrations

Safety Regulations

1 article

Materials

1 article

Handling Electrical/Electronic Equipment, Airbags And Restraint Systems

1 article

Body Dimensions

1 article

Cavity Bulkhead

1 article

Repair Techniques

1 article

Painting

1 article

41 00... Bonding Steel On Steel

1 article

1.0 Equipment

1 article

2.0 Expiry Date Of Adhesive

1 article

3.0 Grinding And Cleaning

1 article

5.0 Hardening Times

1 article

6.0 After Treatment Of Bonding Surfaces

1 article

7.0 Disposing Of Adhesive

1 article

41 00... Carrying Over Hole Pattern

1 article

41 00... Corrosion Protection

1 article

1.0 Removing Sealing Materials

1 article

2.0 Corrosion Protection Of Sheet-Metal Parts

1 article

2.1 Cavity Protection Of Steel Parts

1 article

2.2 Cavity Protection Of Aluminum Parts

1 article

41 00... Gap Dimensions, Body

1 article

41 00... General Cementing Instructions

1 article

Expiry Date Of Adhesive

1 article

Adhesive Disposal

1 article

2.0 Grinding Outer Shell And Structure

1 article

1.0 Scope Of Delivery

1 article

2.0 Start-Up

1 article

5.0 Safety Instructions

1 article

1.0 Airbags and restraint systems

1 article

1.0 Battery

1 article

2.0 Control Units

1 article

4.0 Optical Fibers

1 article

41 00... Information/Warning Labels

1 article

1.0 Aluminum

1 article

41 00... Information On Vehicle Protection

1 article

Straight Shank Rivet Nut

1 article

Hexagon Rivet Nut (Up To M8 Thread)

1 article

Hexagon Rivet Nut (From M10 Thread)

1 article

41 00... Installing A Cavity Acoustic Baffle (Expanded)

1 article

41 00... Installing A Cavity Acoustic Baffle (Not Expanded)

1 article

41 00... Installing A Cavity Acoustic Baffle With 2-Component PU Cavity Foam

1 article

Information On Dangers/Hazards

1 article

1.1 Chassis And Suspension Components

1 article

1.2 Material Influences

1 article

1.3 Machining Properties

1 article

1.4 Mounting

1 article

41 00... Notes on adhesive K1

1 article

Storage

1 article

Shelf life

1 article

Surface pre-treatment

1 article

Required cartridge gun

1 article

Preparing the glue cartridge

1 article

Hardening time

1 article

Disposal of adhesive

1 article

41 00... Notes on adhesive K2

1 article

41 00... Notes on adhesive K3

1 article

41 00... Notes on adhesive K4

1 article

41 00... Notes on adhesive K5

1 article

Do not move the vehicle before the adhesive has hardened

1 article

41 00... Notes on cleaning agent R1

1 article

41 00... Notes On Repairing Threads

1 article

41 00... Opening Adhesive Bonds

1 article

41 00... Opening brazed joints

1 article

41 00... Opening riveted joints

1 article

1.1 Opening blind rivets (N1 and N2)

1 article

1.2 Opening blind rivets (N3 and N6)

1 article

2.1 Opening punch rivets by extraction

1 article

2.2 Opening punch rivets by drilling out

1 article

Opening Weld Spots (Resistance Pressure Spot Welding)

1 article

Opening Laser Weld Seams

1 article

41 00... Position Of Shaped Parts For Cavity Acoustic Baffle

1 article

41 00... Quality Standard

1 article

41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

1 article

2.1 Extracting Punch Rivets

1 article

2.2 Drilling Out Punch Rivets

1 article

2.3 Drilling Out Blind Rivets

1 article

3.0 Blind Riveting In Conjunction With Bonding

1 article

4.0 Setting Blind Rivets

1 article

5.0 Setting Blind Rivet Nuts And Blind Rivet Studs

1 article

2.0 Setting Blind Rivet Nuts And Blind Rivet Bolts

1 article

1.1 Working With Aluminum Dust

1 article

1.2 Removing Sealing Materials

1 article

1.3 Arc Welding And Brazing

1 article

1.4 Working With Adhesive Products (Adhesives, Cleaning Agents, Primers Etc.)

1 article

First Aid

1 article

41 00... Spot-Weld Bonding Steel Parts

1 article

Reshaping or heating extruded sections and cast parts is not permitted!

1 article

2.0 Straightening outer shell

1 article

41 00... Straightening steel components in the structure

1 article

Heating bearing body components for better reshaping is not permitted!

1 article

The body must be anchored as follows for reshaping

1 article

Straightening Outer Shell

1 article

Straightening Structure

1 article

41 00... Use Of Materials In Outer Shell

1 article

41 00... Welding And Soldering Steel Parts

1 article

Work Materials

1 article

Preparations For MAG And Spot-Welding

1 article

Welding

1 article

Subsequent Treatment Of Weld Joints

1 article

Preparations For Brazing/Tinning

1 article

Brazing/Tinning

1 article

Subsequent Treatment Of Brazed Joints

1 article

41 00... Welding In Reinforcement Plate (Steel Plate)

1 article

41 00... Working With 2-Component PU Cavity Foam

1 article

41 00... Workshop Equipment

1 article

41 11 023 Replacing Front Section Of Engine Support To Left Wheel Arch

1 article

41 11 043 Replacing Front Section Of Left Engine Support

1 article

41 11 513 Replacing Cover For Left Frame Side Member (Rear Side Panel Removed)

1 article

41 11 734 Replacing Complete Rear Tension Strut Mounting

1 article

41 12 535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)

1 article

41 14 021 Replacing Front Left Wheel Arch

1 article

41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

1 article

41 21 510 Replacing Front Left Door Pillar (Front Side Panel Removed)

1 article

41 21 920 Replacing Left Inner B-Pillar Reinforcement (Side Panel Removed)

1 article

41 33 040 Replacing Front Wall

1 article

41 33 040 Replacing Front Left Or Right Side Wall Holder

1 article

41 34 041 Replacing Complete Tail Panel

1 article

41 35 010 Removing And Installing/Replacing Side Panel, Front Left Or Right

1 article

41 35 101 Replacing Rear Left Side Panel

1 article

41 5.... Adjusting Door

1 article

41 5.... Removing And Installing Door

1 article

41 61 000 Removing And Installing Hood/Bonnet

1 article

41 61 014 Adjusting Engine Bonnet/Hood

1 article

41 61 014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS)

1 article

41 61... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system)

1 article

41 61 571 Removing and installing/replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS)

1 article

41 62 000 Removing And Installing Rear Lid

1 article

41 62 014 Adjusting Rear Lid

1 article

41 62 520 Removing And Installing/Replacing Left Or Right Hinge For Rear Lid (Rear Lid Removed)

1 article

41 25 X30 Removing And Installing/Replacing Left Or Right Hinge For Convertible Top Compartment Lid

1 article

41 63 000 Removing And Installing Flap For Fuel Filler Neck

1 article

41 63 060 Removing And Installing Convertible Top Compartment Lid

1 article

41 63 061 Replacing Convertible Top Compartment Lid

1 article

41 63 068 Adjusting Convertible Top Compartment Lid

1 article