Manual sections

Wiring diagrams

• 6 Spd. Manual Transmission - 01e
• 6 Spd. Manual Transmission 01e - Transmission Removal
• Abbreviations
• Air Conditioning
• Application
• Automatic Trans
• Auxiliary Emission Control Systems
• Axle Shafts
• Basic Trouble Shooting
• Brake System
• Brake System - ABS
• Brake System - on Board Diagnostic (OBD) - ABS & ESP
• Brakes
• Cabin Air Filter
• Charging System
• Check Lists
• Communication Devices
• Computer Relearn
• Cooling Fan
• Cruise Control Systems
• Diagnostic Connector Locations
• Door Locks & Anti-Theft Systems
• Drive Cycles
• Driveline/axles
• DTC Index
• Electrical Component Locations
• Emission Applications
• Engine
• Engine Performance
• Exhaust
• Exterior Body Panels
• Exterior/interior Trim
• Fuel Supply System - All Engines
• Fuel System
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• Identification
• Ignition System
• Maintenance
• Manual Trans
• MAP Guidelines
• Mechanical
• Metric Conversions
• Mirrors
• Mode 6
• Multiport Fuel Injection (mfi) - 4.2l v8 5v - Bbd
• On Board Diagnostic (OBD) - 2001 and Up
• On Board Diagnostic (OBD) - 4.2l v8 5v - Bbd
• On Board Diagnostic (OBD) - 5 Spd. Automatic Transmission, 01l All Wheel Drive
• On Board Diagnostic (OBD) - Central Locking System, Memory Seats, Ultrasonic Interior Monitor
• On Board Diagnostic (OBD) - HVAC
• On Board Diagnostic (OBD) - Radio, Navigation, Steering & Telematics
• On Board Diagnostic (OBD) - Suspension & Tire Pressure Monitoring
• Reset Procedures
• Restraints
• Seats
• Self Leveling Suspension
• Specifications
• Steering
• Steering Column Switches
• Sun Roof/t-Top/convertible Top
• Suspension - Front
• Suspension - Rear, Awd
• Testing & Diagnostics
• Timing Belt
• Transmission
• Warning System
• Wheel Alignment
• Wiper/washer Systems
• Wiring Diagrams - Engine Performance

Repair manual

Multiport Fuel Injection (mfi) - 4.2l v8 5v - Bbd Audi S6 C5

Step-by-step instructions on "Multiport Fuel Injection (mfi) - 4.2l v8 5v - Bbd" for Audi S6 C5 (2002–2003). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

126subsections

126articles

124illustrations

Safety precautions

1 article

• Safety precautions

When working on the fuel supply/injection system, carefully observe the following 6 cleanliness rules

1 article

• When working on the fuel supply/injection system, carefully observe the following 6 cleanliness rules

Technical Data (A6 models)

1 article

• Technical Data (A6 models)

Technical Data (S6 models)

1 article

• Technical Data (S6 models)

Component locations overview

1 article

• Component locations overview

Wiring and component check with test box VAG 1598/31

1 article

• Wiring and component check with test box VAG 1598/31

Connecting test box VAG 1598/31

1 article

• Connecting test box VAG 1598/31

After installing the engine control module, perform the following operations

1 article

• After installing the engine control module, perform the following operations

Motronic engine control module (ECM) -J220-, replacing

1 article

• Motronic engine control module (ECM) -J220-, replacing

Removing engine control module

1 article

• Removing engine control module 1

Installing engine control module

1 article

• Installing engine control module

The following operations must be performed after installing the engine control module

1 article

• The following operations must be performed after installing the engine control module

Activating cruise control system

1 article

• Activating cruise control system 3

Deactivating cruise control system

1 article

• Deactivating cruise control system 3

Replacing engine control modules which are secured with a protective housing

1 article

• Replacing engine control modules which are secured with a protective housing 2

The following tools are required

1 article

• The following tools are required

Procedure

1 article

• Procedure

After installing a new engine control module, it is essential to carry out the following steps

1 article

• After installing a new engine control module, it is essential to carry out the following steps 6

Test conditions

1 article

• Test conditions

Checking idling speed

1 article

• Checking idling speed 2

If the idling speed is too high or too low or not smooth and there are no DTCs recorded in the DTC memory, perform the following tests marked with a dot

1 article

• If the idling speed is too high or too low or not smooth and there are no DTCs recorded in the DTC memory, perform the following tests marked with a dot

Meaning of 5 digit readout of display group 56

1 article

• Meaning of 5 digit readout of display group 56

Removing fuel manifold tube

1 article

• Removing fuel manifold tube

Checking injectors for leaks

1 article

• Checking injectors for leaks

Checking injection quantity

1 article

• Checking injection quantity

Installation of the fuel manifold together with injectors is performed in the reverse sequence. The following points should be noted when installing

1 article

• Installation of the fuel manifold together with injectors is performed in the reverse sequence. The following points should be noted when installing

Electrical checks on injectors

1 article

• Electrical checks on injectors

Checking power supply

1 article

• Checking power supply 1

Fuel Pump (FP) relay -J17- and relay actuation, checking

1 article

• Fuel Pump (FP) relay -J17- and relay actuation, checking

Functional testing of fuel pump relay

1 article

• Functional testing of fuel pump relay 1

Checking actuation of fuel pump relay

1 article

• Checking actuation of fuel pump relay

Checking actuation of fuel pump and components

1 article

• Checking actuation of fuel pump and components

Motronic Engine Control Module (ECM) power supply relay -J271-, checking

1 article

• Motronic Engine Control Module (ECM) power supply relay -J271-, checking 1

Check actuation of ECM power supply relay

1 article

• Check actuation of ECM power supply relay

Check the power supply

1 article

• Check the power supply

Checking wiring between power supply relay and engine control module

1 article

• Checking wiring between power supply relay and engine control module

Check requirements

1 article

• Check requirements 3

Evaluation of display group 4

1 article

• Evaluation of display group 4

Checking voltage supply from terminal 15 and terminal 30

1 article

• Checking voltage supply from terminal 15 and terminal 30

Checking function

1 article

• Checking function 3

Evaluation of display group 002

1 article

• Evaluation of display group 002

Checking voltage supply to MAF sensor

1 article

• Checking voltage supply to MAF sensor

Checking Ground connection

1 article

• Checking Ground connection

Checking wiring to MAF sensor

1 article

• Checking wiring to MAF sensor 1

Intake Air Temperature (IAT) sensor -G42-, checking

1 article

• Intake Air Temperature (IAT) sensor -G42-, checking 5

Engine Coolant Temperature (ECT) sensor -G62-, checking

1 article

• Engine Coolant Temperature (ECT) sensor -G62-, checking 3

Checking wiring

1 article

• Checking wiring

Function of oxygen sensor control

1 article

• Function of oxygen sensor control

Oxygen sensor control and Heated oxygen sensors -G39- and -G108- before catalytic converter, checking

1 article

• Oxygen sensor control and Heated oxygen sensors -G39- and -G108- before catalytic converter, checking

Functional test

1 article

• Functional test 3

Meaning of 3 digit readout of display group 30

1 article

• Meaning of 3 digit readout of display group 30

Checking oxygen sensor learned values and oxygen sensor control

1 article

• Checking oxygen sensor learned values and oxygen sensor control 4

If specification is not attained in display zone 1 or display zone 3, or if the value does not fluctuate by at least 2%

1 article

• If specification is not attained in display zone 1 or display zone 3, or if the value does not fluctuate by at least 2%

Evaluation of display group 32

1 article

• Evaluation of display group 32

Evaluation of display group 33

1 article

• Evaluation of display group 33

Test sequence

1 article

• Test sequence 3

(cont.)

1 article

• (cont.)

Test sequence for Heated Oxygen Sensor (HO2S) 2

1 article

• Test sequence for Heated Oxygen Sensor (HO2S) 2 3

Oxygen sensor control and Oxygen Sensors (02S) -G130- and -G131- behind Three Way Catalytic Converter (TWC), checking

1 article

• Oxygen sensor control and Oxygen Sensors (02S) -G130- and -G131- behind Three Way Catalytic Converter (TWC), checking 7

Checking oxygen sensor control after catalytic converter

1 article

• Checking oxygen sensor control after catalytic converter 3

Evaluation of display groups 037 and 038

1 article

• Evaluation of display groups 037 and 038

Oxygen sensor heating, checking

1 article

• Oxygen sensor heating, checking 3

Checking voltage supply for oxygen sensor heating

1 article

• Checking voltage supply for oxygen sensor heating

Oxygen sensor signal wiring and actuation, checking

1 article

• Oxygen sensor signal wiring and actuation, checking 3

Checking oxygen sensor wiring, Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130

1 article

• Checking oxygen sensor wiring, Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130 1

Checking oxygen sensor wiring, Heated Oxygen Sensor (HO2S) 2 -G108

1 article

• Checking oxygen sensor wiring, Heated Oxygen Sensor (HO2S) 2 -G108 1

Checking oxygen sensor wiring, Oxygen Sensor (O2S) 2 -G131- Behind Three Way Catalytic Converter (TWC)

1 article

• Checking oxygen sensor wiring, Oxygen Sensor (O2S) 2 -G131- Behind Three Way Catalytic Converter (TWC) 1

Removing oxygen sensors before catalytic converter

1 article

• Removing oxygen sensors before catalytic converter 1

Tightening torques

1 article

• Tightening torques

When installing, note the following points

1 article

• When installing, note the following points

Intake manifold change-over, checking (A6 models)

1 article

• Intake manifold change-over, checking (A6 models)

Intake manifold change-over, function

1 article

• Intake manifold change-over, function 4

Intake Manifold Change-Over valve -N156- and Intake Manifold Tuning (IMT) valve 2 -N261-, checking

1 article

• Intake Manifold Change-Over valve -N156- and Intake Manifold Tuning (IMT) valve 2 -N261-, checking 2

Checking voltage supply of intake manifold change-over valve/IMT valve 2

1 article

• Checking voltage supply of intake manifold change-over valve/IMT valve 2

Checking actuation of intake manifold change-over valve/IMT valve 2

1 article

• Checking actuation of intake manifold change-over valve/IMT valve 2 2

Checking solenoid valves for obstruction and leaks

1 article

• Checking solenoid valves for obstruction and leaks

Checking vacuum system for leaks

1 article

• Checking vacuum system for leaks

Intake manifold change-over, checking (S6 models)

1 article

• Intake manifold change-over, checking (S6 models) 4

Intake manifold change-over valve -N156-, checking

1 article

• Intake manifold change-over valve -N156-, checking 1

Checking voltage supply of intake manifold change-over valve

1 article

• Checking voltage supply of intake manifold change-over valve

Checking actuation of intake manifold change-over valve

1 article

• Checking actuation of intake manifold change-over valve 1

Checking valve for obstruction and leaks

1 article

• Checking valve for obstruction and leaks

In all S6 models a flap is switched in the air filter via the intake air switch-over valve -N335

1 article

• In all S6 models a flap is switched in the air filter via the intake air switch-over valve -N335 1

Checking intake air switch-over valve -N335

1 article

• Checking intake air switch-over valve -N335 1

Checking voltage supply to intake air switch-over valve -N335

1 article

• Checking voltage supply to intake air switch-over valve -N335

Checking actuation of intake air change-over valve -N335

1 article

• Checking actuation of intake air change-over valve -N335 1

Checking vacuum system of intake air switch-over valve -N335- for leaks

1 article

• Checking vacuum system of intake air switch-over valve -N335- for leaks 1

VACUUM HOSE DIAGRAM(S)

1 article

• VACUUM HOSE DIAGRAM(S) 1

Testing for leaks

1 article

• Testing for leaks 1

Electrical check for Evaporative Emission (EVAP) canister purge regulator valve -N80

1 article

• Electrical check for Evaporative Emission (EVAP) canister purge regulator valve -N80

Checking solenoid valve voltage supply

1 article

• Checking solenoid valve voltage supply

Checking EVAP canister purge regulator valve actuation

1 article

• Checking EVAP canister purge regulator valve actuation

Secondary Air Injection (AIR) solenoid valve -N112-, checking

1 article

• Secondary Air Injection (AIR) solenoid valve -N112-, checking 1

Secondary Air Injection (AIR) pump relay -J299-, checking

1 article

• Secondary Air Injection (AIR) pump relay -J299-, checking 2

Checking voltage supply of secondary air injection pump relay

1 article

• Checking voltage supply of secondary air injection pump relay

Checking actuation of secondary air injection pump relay

1 article

• Checking actuation of secondary air injection pump relay

Function of the electronic throttle system

1 article

• Function of the electronic throttle system

The following components are located in the housing of the throttle valve control module

1 article

• The following components are located in the housing of the throttle valve control module

Throttle valve control module, adaptation

1 article

• Throttle valve control module, adaptation

Test conditions for adaptation of the throttle valve control module

1 article

• Test conditions for adaptation of the throttle valve control module 3

Notes

1 article

• Notes

Angle sensor -1- for throttle drive (power accelerator actuation) -G187- and Angle sensor -2- for throttle drive (power accelerator actuation) -G188-, checking

1 article

• Angle sensor -1- for throttle drive (power accelerator actuation) -G187- and Angle sensor -2- for throttle drive (power accelerator actuation) -G188-, checking

Checking the voltage supply to the throttle valve control module

1 article

• Checking the voltage supply to the throttle valve control module

Checking wiring for voltage, signal and actuation

1 article

• Checking wiring for voltage, signal and actuation

Throttle Position (TP) sensor -G79- and Sender 2 for accelerator pedal position -G185-, checking

1 article

• Throttle Position (TP) sensor -G79- and Sender 2 for accelerator pedal position -G185-, checking 3

Checking voltage supply for TP sensor/Sender 2 for accelerator pedal position

1 article

• Checking voltage supply for TP sensor/Sender 2 for accelerator pedal position

Checking signal wiring and wiring connections between TP sensor/Sender 2 for accelerator pedal position and engine control module

1 article

• Checking signal wiring and wiring connections between TP sensor/Sender 2 for accelerator pedal position and engine control module

Kick down switch point, checking

1 article

• Kick down switch point, checking 3

Brake light switch -F- and Brake pedal switch -F47-, checking

1 article

• Brake light switch -F- and Brake pedal switch -F47-, checking 3

Meaning of 4 digit readout of display zone 2

1 article

• Meaning of 4 digit readout of display zone 2

Clutch vacuum vent valve switch -F36-, checking

1 article

• Clutch vacuum vent valve switch -F36-, checking 3

Crash signal, checking

1 article

• Crash signal, checking

Engine speed signal, checking

1 article

• Engine speed signal, checking 1

Air conditioner compressor shut-off, checking

1 article

• Air conditioner compressor shut-off, checking 3

Engine mountings, checking

1 article

• Engine mountings, checking 2

Checking voltage supply of engine mountings

1 article

• Checking voltage supply of engine mountings 1

Checking actuation of engine mountings

1 article

• Checking actuation of engine mountings 1

Consumption signal, checking

1 article

• Consumption signal, checking

Speed signal, checking

1 article

• Speed signal, checking 3

If the vehicle speed is not indicated.

1 article

• If the vehicle speed is not indicated.

Fuel level signal, checking

1 article

• Fuel level signal, checking

Exchange of data between connected control modules, checking

1 article

• Exchange of data between connected control modules, checking

Testing the bus system

1 article

• Testing the bus system 3

Automatic test sequence

1 article

• Automatic test sequence 1

Checking a "two-line bus system"

1 article

• Checking a "two-line bus system" 3

If cause of malfunction "Data bus drive faulty" cannot be found in bus lines check whether one of the control modules is responsible.

1 article

• If cause of malfunction "Data bus drive faulty" cannot be found in bus lines check whether one of the control modules is responsible.