Contents Wiring diagrams Section: 6 Spd. Manual Transmission - 01e All sections

Installing ring gear Audi S6 C5

6 Spd. Manual Transmission - 01e 5 illustrations ~247 words

Installing ring gear

  1. Use 2 centering pins -A- (local manufacture) as a guide. CAUTION: Wear protective gloves.
  2. Heat ring gear to approx. 100 °C and install.
  3. Allow the ring gear to cool off slightly before inserting the bolts. Then tighten to specified torque.

Scheme 58

Scheme 58: Installing planet wheels and sun wheels
  1. Carefully lever out drive wheel for speedometer sender with a screwdriver.
  2. Insert thrust washers for planet wheels with a small amount of grease.
  3. Insert sun wheels with selected shims. See ADJUSTING PLANET WHEELS AND SUN WHEELS .
  4. Insert planet wheels spaced 180° apart and rotate into position (arrow).
  5. Insert threaded pieces. Installation position: stepped shoulder towards sun wheels
  6. Locate thrust washers and planet wheels so that they align with the holes.
  7. Drive planet pinion shaft into final position and secure.

Scheme 59

Scheme 59: Adjusting planet wheels and sun wheels

Scheme 60

Scheme 60
  1. Insert sun wheels with thinnest shims (0.5 mm).
  2. Insert planet wheels with thrust washers and press in shaft. NOTE: Do not now interchange bevel gears and thrust washers!
  3. Press planet wheels outwards and check play of sun wheels by hand (arrows).
  4. Adjust play by inserting an appropriate shim. See SHIM THICKNESS CHART . Specification: max. 0.10 mm NOTE: The adjustment is also correct if no further play is perceptible, although it is still possible to rotate the differential bevel gears (arrow).
  5. Determine shim from DIFFERENTIAL PLANET WHEEL SHIM THICKNESS AVAILABILITY table. The following shims are available: DIFFERENTIAL PLANET WHEEL SHIM THICKNESS AVAILABILITY Shim thickness (mm) 0.50 0.70 0.90 0.60 0.80 1.00

Scheme 61

Scheme 61: Driving outer race for small taper roller bearing out of transmission housing

Scheme 62

Scheme 62: Driving outer race for small taper roller bearing into transmission housing