OIL PAN UPPER AND LOWER SECTIONS, OIL PUMP AND OIL COOLER OVERVIEW
| CAUTION | Danger of catalytic converter damage. The oil level must not exceed the "MAX" marking. |
Note. Crankshaft Or Rod Bearing Damage Prevention: If large quantities of metal particles or abraded material are detected during engine repairs, it may mean the crankshaft or rod bearings are damaged. To prevent subsequent damage, the following work must be performed after the repair: Oil channels must be cleaned carefully; replace oil spray jets, engine oil cooler and oil filter. Oil injector jet for piston cooling (Scheme 39)
Scheme 39
- Nut 9 Nm
- Oil Level Thermal Sensor -G266- Removing and installing, refer to «OIL LEVEL THERMAL SENSOR -G266»(ref-522376-S02683347142013011400000)
- Seal Replace
- Lower Oil Pan Removing and installing, refer to «LOWER OIL PAN»(ref-522376-S00128468592013011400000)
- Bolt Replace 3 Nm plus an additional 90° turn
- Lower Oil Baffle
- Bolt Replace Tightening specification and sequence see scheme 11
- Upper Oil Pan Removing and installing, refer to «UPPER OIL PAN»(ref-522376-S37096768332013011400000)
- Alignment Bushing Quantity: 2
- O-ring Insert into guide frame Replace
- Bolt 9 Nm Insert with locking compound.
- Upper Oil Baffle
- Gasket Insert into guide frame Replace
- Gasket Replace
- Bolt 9 Nm
- Engine Oil Cooler See note, refer to "Crankshaft Or Rod Bearing Damage Prevention" under: «OIL PAN UPPER AND LOWER SECTIONS, OIL PUMP AND OIL COOLER OVERVIEW»(ref-522376-S34939452522013011400000) Removing and installing, refer to «ENGINE OIL COOLER»(ref-522376-S16047001562013011400000) With oil cooler bypass valve
- Bolt 9 Nm
- Oil Pump Input Shaft
- Pressure Spring
- Sleeve Quantity: 2
- Bracket
- Bolt 9 Nm
- Chain Sprocket for Oil Pump Can only be placed onto driveshaft in one position
- Bolt 30 Nm plus an additional 90° turn Replace For loosening and tightening, counter hold on the chain sprocket with a spanner wrench 3212
- O-ring Replace
- Gasket Replace
- O-ring Replace
- Oil Pump Do not disassemble Removing and installing, refer to «OIL PUMP»(ref-522376-S37794936862013011400000)
- Bolt 20 Nm
- Bolt Replace Tightening specification and sequence (Scheme 41)
- Seal Replace
- Oil Drain Plug 30 Nm
Scheme 40
Note. Replace any bolts that were tightened with an additional turn.
Tighten bolts in 2 stages as follows
| Stage | Tightening Specification/Additional Turn |
|---|---|
| 1. | 3 Nm in a diagonal sequence |
| 2. | In a diagonal sequence, turn an additional 90° |
Scheme 41
Note. Replace any bolts that were tightened with an additional turn.
Tighten bolts in 2 stages as follows
| Stage | Bolts | Tightening Specification/Additional Turn |
|---|---|---|
| 1. | 1 through 6 | 8 Nm in a diagonal sequence |
| 2. | 1 through 6 | In a diagonal sequence, turn an additional 90° |