3.0L - Multiport Fuel Injection - Engine Code(s): Ccba (Cabriolet): Overview Audi S5 I facelift

COMPONENT LOCATION OVERVIEW

Engine Compartment, Right

Scheme 368

1. Ignition Coils, Cylinder Bank 1 Ignition coil 1 with power output stage -N70- Ignition coil 2 with power output stage -N127- Ignition coil 3 with power output stage -N291- Removing and installing, refer to «IGNITION COILS»(ref-522374-S40343918942013011400000)
2. Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) Heater -Z19- 55 Nm Component location (Scheme 394)Connector location (Scheme 392)Removing and installing, refer to «Heated Oxygen Sensor -G39»(ref-522373-S16573539572013011400000)
3. Camshaft Adjustment Valve 1 -N205- Component location (Scheme 380)
4. Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) -G130- with Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter -Z29- 55 Nm Component location (Scheme 394)Connector location (Scheme 392)Removing and installing, refer to «OXYGEN SENSOR AFTER THREE WAY CATALYTIC CONVERTER -G130»(ref-522373-S01340271622013011400000)
5. Secondary Air Injection (AIR) Sensor 1 -G609- Component location, refer to «Description and Operation»(ref-522357-S28799300412013011400000)
6. Secondary Air Injection (AIR) Solenoid Valve -N112- Component location (Scheme 375)
7. Intake Air Temperature (IAT) Sensor -G42- /Manifold Absolute Pressure (MAP) Sensor -G71
8. Intake Manifold Runner (IMR) Control Valve -N316- Component location (Scheme 375)
9. Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80- Component location (Scheme 377)
10. Secondary Air Injection (AIR) Solenoid Valve 2 -N320- Component location (Scheme 375)
11. Control Valve Control Unit -J808- Component location (Scheme 379)After replacing the control valve control unit perform an Adaptation in Guided Functions. Refer to the vehicle diagnostic tester. Removing and installing, refer to «CONTROL VALVE CONTROL UNIT -J808»(ref-522373-S27778023962013011400000)
12. Throttle Valve Control Module -J338- Component location (Scheme 378)After replacing the throttle valve control module perform an Adaptation in Guided Functions. Refer to the vehicle diagnostic tester. Removing and installing, refer to «THROTTLE VALVE CONTROL MODULE -J338»(ref-522373-S33201558172013011400000)
13. Knock Sensor (KS) 1 -G61- Component location (Scheme 382)Connector location (Scheme 374)
14. Fuel Injectors, Cylinder Bank 1 Cylinder 1 fuel injector -N30- Cylinder 2 fuel injector -N31- Cylinder 3 fuel injector -N32- Removing and installing, refer to «FUEL INJECTORS»(ref-522373-S36964703762013011400000)
15. Intake Manifold Runner (IMR) Position Sensor -G336- Component location (Scheme 386)
16. Camshaft Position (CMP) Sensor -G40- Component location (Scheme 380)
17. Charge Air Pressure Sensor -G31- / Intake Air Temperature (IAT) Sensor -G72- Component location (Scheme 390)
18. High Pressure Pump With fuel metering valve -N290- With low fuel pressure sensor -G410- Component location (Scheme 388)Removing and installing, refer to «HIGH PRESSURE PUMP»(ref-522373-S12884130582013011400000)
19. Secondary Air Injection (AIR) Pump Motor -V101- Component location (Scheme 396)

Engine Compartment, Left

Scheme 369

1. Fuel Pressure Sensor -G247- 22 Nm Component location (Scheme 383)Oil the threads
2. Knock Sensor (KS) 2 -G66- Component location (Scheme 383)Connector location (Scheme 374)
3. Fuel Injectors, Cylinder Bank 2 Cylinder 4 Fuel Injector -N33- Cylinder 5 Fuel Injector -N83- Cylinder 6 Fuel Injector -N84- Removing and installing, refer to «FUEL INJECTORS»(ref-522373-S36964703762013011400000)
4. Reduced Oil Pressure Switch -F378- Component location (Scheme 384)
5. Control Valve Control Unit -J808- Component location (Scheme 379)Removing and installing, refer to «CONTROL VALVE CONTROL UNIT -J808»(ref-522373-S27778023962013011400000) -- After replacing the control valve control unit perform an Adaptation in Guided Functions using the vehicle diagnostic tester.
6. Secondary Air Injection (AIR) Solenoid Valve -N112- Component location (Scheme 375)
7. Intake Air Temperature (IAT) Sensor -G42- /Manifold Absolute Pressure (MAP) Sensor -G71- Component location (Scheme 376)
8. Intake Manifold Runner (IMR) Control Valve -N316- Component location (Scheme 375)
9. Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80
10. Secondary Air Injection (AIR) Solenoid Valve 2 -N320- Component location (Scheme 375)
11. Oil Pressure Switch -F22- Component location (Scheme 373)
12. Engine Speed (RPM) Sensor -G28- 9 Nm Component location (Scheme 389)Removing and installing, refer to «Engine Speed Sensor -G28»(ref-522374-S23688885302013011400000)
13. Oxygen Sensor 2 after Catalytic Converter -G131- with Heater for Oxygen Sensor 2 after Catalytic Converter -Z30- 55 Nm Component location (Scheme 395)Connector location (Scheme 393)Removing and installing, refer to «OXYGEN SENSOR 2 AFTER CATALYTIC CONVERTER -G131»(ref-522373-S20431544872013011400000)
14. Camshaft Adjustment Valve 2 -N208- Component location (Scheme 381)
15. Heated Oxygen Sensor 2 -G108- with Oxygen Sensor 2 Heater -Z28- 55 Nm Component location (Scheme 395)Connector location (Scheme 393)Removing and installing, refer to «HEATED OXYGEN SENSOR 2 -G108»(ref-522373-S38466729872013011400000)
16. Engine Control Module (ECM) -J623- Component location (Scheme 370)Removing and installing, refer to «ENGINE CONTROL MODULE -J623»(ref-522373-S41064520032013011400000) -- After replacing, perform an Adaptation in Guided Functions using the vehicle diagnostic tester.
17. Ignition Coils, Cylinder Bank 2 Ignition Coil 4 with Power Output Stage -N292- Ignition Coil 5 with Power Output Stage -N323- Ignition Coil 6 with Power Output Stage -N324- Removing and installing, refer to «IGNITION COILS»(ref-522374-S40343918942013011400000)
18. Oil Pressure Regulation Valve -N428- Component location (Scheme 385)
19. After-Run Coolant Pump -V51- Not installed in all versions Component location (Scheme 397)
20. Intake Air Temperature (IAT) Temperature Sensor 2 -G430- /Charge Air Pressure Sensor 2 -G447- Component location (Scheme 390)
21. Camshaft Position (CMP) Sensor 2 -G163- Component location (Scheme 381)
22. Intake Manifold Runner (IMR) Position Sensor 2 -G512- Component location (Scheme 386)After replacing, perform an Adaptation in Guided Functions using the vehicle diagnostic tester.
23. Engine Coolant Temperature (ECT) Sensor -G62- Component location (Scheme 387)

Scheme 370

1. in the left E-box in the engine compartment.

Scheme 371

2) - Connector

Note. The accelerator pedal position sensor and accelerator pedal position sensor 2 are integrated in the gas pedal module and cannot be replaced individually.

Removing and installing, refer to Removal and Installation .

Scheme 372

1) - Brake lamp switch -F- /brake pedal switch -F47

2) - Clutch position sensor -G476- integrated functionality: clutch pedal starter interlock switch -F194- and clutch pedal switch -F36

Note. To ensure that they are absolutely securely seated, the switches may only be installed once.

Removing and installing, refer to Removal and Installation .

Scheme 373

1. To Knock Sensor (KS) 1 -G61
2. To the fuel injectors, cylinder bank 1
3. Oil pressure switch -F22

Scheme 374

1. To cylinder bank 2 fuel injectors and to fuel pressure sensor -G247
2. To Knock Sensor (KS) 2 -G66

Scheme 375

1. Secondary Air Injection (AIR) solenoid valve -N112
2. Intake Manifold Runner (IMR) control valve -N316
3. Secondary Air Injection (AIR) solenoid valve 2 -N320

1. Behind, on the supercharger with the charge air cooler.

Scheme 376

1. Intake Air Temperature (IAT) sensor -G42- /Manifold Absolute Pressure (MAP) sensor -G71

1. Behind, on the supercharger with the charge air cooler.

Scheme 377

Scheme 378

1. Behind the supercharger.

Scheme 379

3) - Control valve control unit

1. Behind the supercharger.

Scheme 380

1. Camshaft adjustment valve 1 -N205
2. Camshaft Position (CMP) sensor -G40

Scheme 381

1) - Camshaft Position (CMP) sensor 2 -G163

3) - Camshaft adjustment valve 2 -N208

Scheme 382

1. Cylinder 1 fuel injector -N30
2. Cylinder 2 fuel injector -N31
3. Cylinder 3 fuel injector -N32
4. Knock sensor 1 -G61

Scheme 383

1. Cylinder 6 fuel injector -N84
2. Cylinder 5 fuel injector -N83
3. Cylinder 4 fuel injector -N33
4. Fuel pressure sensor -G247
5. Knock Sensor (KS) 2 -G66

Scheme 384

Scheme 385

4) - Oil pressure regulation valve -N428

1. Left side, underneath on the engine.

Removing and installing, refer to Removal and Installation .

Scheme 386

1. At the front on the left lower section of the intake manifold.

Note. The intake manifold runner position sensor -G336- is installed as a mirror image.

Scheme 387

1. ECT sensor

1. At front on engine.

Scheme 388

1. Low fuel pressure sensor -G410
2. Fuel metering valve -N290

1. At right side of the cylinder head

Scheme 389

1. installed in the transmission housing from behind

Scheme 390

1. On the right side, on the supercharger with the charge air cooler.

Note. The intake air temperature sensor 2 -G430- / charge air pressure sensor 2 -G447- are arranged as mirror image of each other.

Removing and installing, refer to Removal and Installation .

Scheme 391

1. On the left and right engine mounts -arrow-.

Scheme 392

1. For the fuel injectors (cylinder bank 1)
2. Throttle valve control module -J338
3. KS 1 -G61
4. For the Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) Heater -Z19
5. For oxygen sensor after three way catalytic converter -G130- with heater for oxygen sensor 1 after catalytic converter -Z29

Scheme 393

1. For Oxygen Sensor (O2S) 2 after catalytic converter -G131- with heater for O2S 2 after catalytic converter -Z30
2. For the Heated Oxygen Sensor (HO2S) 2 -G108- with O2S 2 heater -Z28
3. For the fuel injectors (cylinder bank 2) and for the fuel pressure sensor -G247
4. For knock sensor 2 -G66

Scheme 394

1. Oxygen Sensor (O2S) after three way catalytic converter -G130- with heater for O2S 1 after catalytic converter -Z29
2. Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) Heater -Z19

Scheme 395

1. Heated oxygen sensor 2 -G108- with oxygen sensor 2 heater -Z28
2. O2S 2 after catalytic converter -G131- with heater for O2S 2 after catalytic converter -Z30

Scheme 396

1. Under the right headlamp.

Removing and Installing, refer to Removal and Installation .

Scheme 397

1. Left side, at the front, on the engine

Note. Not all versions have an after-run coolant Pump. It is only for extreme hot climate countries.

Removing and installing, refer to Removal and Installation .

Scheme 398

1. Low Fuel Pressure Sensor -G410- 15 Nm
2. Seal Replace
3. Bolt Tighten by hand in a diagonal sequence and then tighten to 5 Nm Final tightening specification: 20 Nm Do not tilt the high pressure Pump
4. High Pressure Pump With fuel metering valve -N290- Removing and installing, refer to «HIGH PRESSURE PUMP»(ref-522373-S12884130582013011400000) Do not disassemble
5. Threaded Connection 27 Nm Connectors should not show any signs of damage
6. Fuel Supply Hose Low pressure side
7. High Pressure Fuel Line 27 Nm WARNING: Do not let fuel come into contact with skin. The fuel pressure must be reduced to residual pressure before opening the high pressure area of the fuel injection system. Refer to «RELEASING PRESSURE IN HIGH PRESSURE AREA»(ref-522373-S29287120162013011400000) . Reduce the fuel pressure in the high pressure area, refer to «RELEASING PRESSURE IN HIGH PRESSURE AREA»(ref-522373-S29287120162013011400000) . Removing and installing, refer to «HIGH PRESSURE LINE»(ref-522373-S06450506592013011400000) .
8. Gasket Replace
9. Housing
10. Camshaft Position (CMP) Sensor -G40- Removing and installing, refer to «Camshaft Position Sensor -G40- / Camshaft Position Sensor 2 -G163»(ref-522374-S25203886182013011400000)
11. Bolt 9 Nm
12. O-ring Replace Lubricate O-rings with clean engine oil before installing
13. Protective Plate For high pressure line
14. Nut 9 Nm
15. Double Bolt 9 Nm
16. Roller Tappet Can be installed in one position only Lubricate O-rings with clean engine oil before installing
17. O-ring Replace Lubricate O-rings with clean engine oil before installing

Scheme 399

1. Bolts 2.5 Nm
2. Intake Manifold Runner (IMR) Position Sensor Left intake manifold runner position sensor 2 -G512-, right intake manifold runner position sensor -G336
3. Seal Replace if damaged Lift out with screwdriver to replace Press in by hand
4. Sleeve
5. Fuel Pressure Sensor -G247- 22 Nm Oil the threads
6. Bracket
7. Bolt 9 Nm
8. High-Pressure Lines 27 Nm WARNING: There is a risk of injury because the fuel is under very high pressure. The fuel pressure must be reduced to residual pressure before opening the high pressure area of the fuel injection system. Refer to «RELEASING PRESSURE IN HIGH PRESSURE AREA»(ref-522373-S29287120162013011400000) . Reduce the fuel pressure in the high pressure area, refer to «RELEASING PRESSURE IN HIGH PRESSURE AREA»(ref-522373-S29287120162013011400000) . Connectors should not show any signs of damage Do not change the shape of the line Removing and installing, refer to «HIGH PRESSURE LINE»(ref-522373-S06450506592013011400000) Counter hold the connecting pieces when loosening and tightening fuel line Tighten fuel line connecting pieces before installing the fuel line
9. Bolt 9 Nm
10. Nut 9 Nm
11. Bolt 9 Nm
12. Bolt 2.5 Nm
13. Fuel Rail Retaining Bracket
14. Threaded Connection 40 Nm
15. Fuel Rail
16. Gasket Replace
17. Intake Manifold Lower Section Removing and installing, refer to «INTAKE MANIFOLD LOWER SECTION, WITH FUEL RAIL»(ref-522373-S23187651502013011400000) The intake manifold flaps must be completely open when installing the intake manifold lower section
18. Gasket Replace
19. Support Ring Make sure it fits correctly. The fuel rail wields force via the support ring to hold the fuel injector tightly in the cylinder head.
20. O-ring Replace Coat with clean engine oil
21. Spacer Ring Replace if damaged
22. Fuel Injector Removing and installing, refer to «FUEL INJECTORS»(ref-522373-S36964703762013011400000)
23. Upper Sealing Washer
24. Lower Sealing Washer
25. Locking Ring
26. Combustion Chamber Seal Removing and installing, refer to «FUEL INJECTORS»(ref-522373-S36964703762013011400000)
27. Seal Replace if damaged Lift out with screwdriver to replace Press in by hand
28. Actuator Lever For the vacuum actuator
29. Vacuum Hose To Intake Manifold Runner Control (IMRC) valve -N316
30. Intake Manifold Runner Control Vacuum Actuator

Scheme 400

Tighten the bolts and nuts -arrows- in a diagonal sequence on the intake manifold lower section and in steps.

1. 10 Nm

OXYGEN SENSORS OVERVIEW

1. For the fuel injectors (cylinder bank 1)
2. Throttle valve control module -J338
3. Knock Sensor (KS) 1 -G61
4. For the Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) heater -Z19
5. For O2S after three way catalytic converter -G130- with heater for O2S 1 after catalytic converter -Z29

1. For Oxygen Sensor (O2S) 2 after Three Way Catalytic Converter (TWC) -G131- with heater for oxygen sensor 2 after catalytic converter -Z30
2. For the Heated Oxygen Sensor (HO2S) 2 -G108- with oxygen sensor 2 heater -Z28
3. For the fuel injectors (cylinder bank 2) and fuel pressure sensor -G247
4. For Knock Sensor (KS) 2 -G66

1. Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) -G130- with heater for Oxygen Sensor (O2S) 1 after catalytic converter -Z29
2. Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) Heater -Z19

1. Tightening Specifications: 55 Nm

1. Heated oxygen sensor 2 -G108- with Oxygen Sensor (O2S) 2 heater -Z28
2. Oxygen Sensor (O2S) 2 after catalytic converter -G131- with heater for Oxygen Sensor (O2S) 2 after catalytic converter -Z30

1. Tightening Specifications: 55 Nm

Note. Coat new oxygen sensors with an assembly paste. When installing the previous oxygen sensor, coat the thread with hot bolt paste. Assembly paste or hot bolt paste must not enter the slots on the oxygen sensor body. Always install the oxygen sensor wire in the same location so it does not come into contact with the exhaust pipe. When installing, bring all cable ties back to the same positions.

Heated Oxygen Sensor (HO2S) -G39- and Oxygen Sensor (O2S) Heater -Z19-, removing and installing, refer to HEATED OXYGEN SENSOR -G39 .

Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) -G130- with heater for Oxygen Sensor (O2S) 1 after catalytic converter -Z29-, removing and installing, refer to OXYGEN SENSOR AFTER THREE WAY CATALYTIC CONVERTER -G130 .

Heated Oxygen Sensor (HO2S) 2 -G108- with Oxygen Sensor (O2S) 2 heater -Z28-, refer to HEATED OXYGEN SENSOR 2 -G108 .

Oxygen Sensor (O2S) 2 after catalytic converter -G131- with heater for Oxygen Sensor (O2S) 2 after catalytic converter -Z30-, refer to OXYGEN SENSOR 2 AFTER CATALYTIC CONVERTER -G131 .