Remove switch for seat adjustment
- Remove screws -5- and/or -6- (2 Nm/18 in.lb.). (Scheme 1) CAUTION: Note on vehicles with side airbag the instruction for installing the seat. See «VEHICLES WITH SIDE AIRBAG»(ref-196888-S14091792222005101000000).
Headrest adjustment motor and sensor, removing and installing
- Seat removed
- Seatback cover and seatback cushion
End switch for headrest adjustment, removing and installing
- Seat removed
- Seatback cover and seatback cushion
- Drill out two rivets on headrest adjustment cover and remove cover.
- Drill out 2 rivets -3- and -4-. see scheme 45
- Remove retaining bracket for end switch for headrest adjustment.
- Unhook wire bracket for seatback cushion to upper strap (arrow).
- Cut tie wraps open and disconnect connectors -1-, -2- and -5-.
Pump, pressure switch and valve block for lumbar adjustment, removing and installing
- Seat removed
- Seatback cover and seatback cushion
- Cut open tie wrap to protective sack, release sack from seatback frame (double sided ban) and remove.
- Remove valve block for lumbar adjustment -3- from seatback frame. see scheme 46
- Loosen air pillow -1- and -2- carefully from styro plate (double adhesive).
- Disconnect connectors to pump for lumbar adjustment -5-, to pressure switch for lumbar adjustment -4- and to valve block -3- for lumbar adjustment.
- Remove affected hoses.
Motor and sensor for seatback, adjustment and installing
- Seat removed
- Seatback cover and seatback cushion
Current supply relay for seat adjustment, removing and installing
- Seat removed
Control module for seat adjustment with memory, removing and installing
- Front and rear seat height adjuster in highest position
- Seat removed
Scheme 1
- Remove nuts (arrows) several rotations.
- Remove control module for seat adjustment with memory from bracket.
- Remove connector. NOTE: Colors of connector are stamped into connector fields of control module.
Electric headrest adjustment, removing and installing
Note. The following list refers to see scheme 69.
- Electric headrest adjustment Remove back rest. See «REAR SEATBACK, REMOVING AND INSTALLING»(ref-196888-S17478612132005101000000) . Remove upholstery from rear seatback. Disengage lumbar cover. See «ELECTRIC LUMBAR ADJUSTMENT, REMOVING AND INSTALLING»(ref-196888-S18013053112005101000000) . Disconnect harness connector -9-. Remove nuts -12-. Remove nuts -7-.
- Shaft
- Relay carrier Slide upward to unclip.
- Bolts 3x Tightening torque: 2 Nm
- Washers 3x
- Rubber buffer 3x
- Nut 3x Tightening torque: 2 Nm
- E-motor, headrest adjustment Belongs to headrest adjustment delivery casing
- Harness connector
- Nut 2x Tightening torque: 3.5 Nm
- Rubber buffer 2x
- Nut 2x Tightening torque: 3.5 Nm
Electric lumbar adjustment, removing and installing
Note. The following list refers to see scheme 70.
- Lumbar adjustment unit Removing: Remove back rest. See «REAR SEATBACK, REMOVING AND INSTALLING»(ref-196888-S17478612132005101000000) . Remove upholstery from rear seatback. Disengage loop -7-. Fold cover -10- down. Bend open tabs at top -9- and bottom. Disengage brackets -8- and -5-. Separate bracket -6- from lumbar adjustment unit -1-. Remove spring clip to hinge from transmission of motor for vertical lumbar adjustment. Remove spring clip at lumbar adjustment unit -1- from shaft -2- and remove shaft from lumbar adjustment unit -1-. Installing: Center lumbar adjustment unit -1- to mounting strap of rear seatback.
- Shaft for lumbar height adjustment
- Motor for vertical lumbar adjustment
- Motor for lumbar height adjustment
- Bracket
- Bracket
- Loop 2x
- Bracket
- Strap 2x
- Cover
Motors for lumbar adjustment, removing and installing
Note. The following list refers to see scheme 71.
- Motor for vertical lumbar adjustment Remove back rest. See «REAR SEATBACK, REMOVING AND INSTALLING»(ref-196888-S17478612132005101000000) . Remove upholstery from rear seatback. Disconnect harness connector -4-. Remove nuts -3-. Remove spring clip to hinge -7- from transmission -6-. Remove spring clip at lumbar adjustment unit from shaft -2- and remove shaft from lumbar adjustment unit. Disconnect motor for vertical lumbar adjustment -1- from bracket.
- Shaft for lumbar height adjustment
- Nut 3x Tightening torque 2 Nm.
- Harness connector
- Motor for lumbar height adjustment Remove back rest. See «REAR SEATBACK, REMOVING AND INSTALLING»(ref-196888-S17478612132005101000000) . Remove upholstery from rear seatback. Disconnect harness connector -4-. Remove nuts -3-. Remove spring clip to hinge -7- from transmission -6-. Remove spring clip at lumbar adjustment unit from shaft -2- and remove shaft from lumbar adjustment unit. Disconnect motor for lumbar height adjustment -5- from bracket.
- Transmission for lumbar height adjustment
- Driveshaft
- Rear seatback frame
- Edge protection
- Rubber buffer 3x
- Bolts 3x Tightening torque: 2 Nm
- Washers 3x
Wire routing for electric lumbar adjustment and electric headrest, adjustment
Note. Illustration depicts cable routing on left side (viewed from front); the right side is a mirror image.
Note. The following list refers to see scheme 72.
- Wiring harness, electric lumbar adjustment
- Side airbag module
- Shaft for lumbar height adjustment
- Motors, electric lumbar adjustment
- Motor, electric headrest adjustment
- Shaft for headrest adjustment
- Relay carrier, electric headrest adjustment
- Wiring harness, electric headrest adjustment
- Cable ties
Power seatback adjustment motor, removing and installing
Note. The following list refers to see scheme 89.
- Rear seatback
- Motor for left headrest adjustment -V103- and motor for right headrest adjustment -V104
- Pressure switch for lumbar support, drivers side -F224- and pressure switch for lumbar support, passenger side -F225
- Pressure switch for lumbar support, drivers side -F224- and pressure switch for lumbar support, passenger side -F225
- Tie wrap
- Connector
- Bolt 6 Nm (53 in.lb.) 2 parts
- Bowden cable
- Tie wrap
- Connector
- Bolt 6 Nm (53 in.lb.) 2 parts
- Bowden cable
- Connector
- Nut 6 Nm (53 in.lb.) 3 parts
- Lock ring
- Transfer gear case
- Bolt 6 Nm (53 in.lb.) 2 parts