Component locations, overview
Note. The following list refers to (Scheme 3).
- Door trim Removing. See «FRONT DOOR TRIM, REMOVING AND INSTALLING»(ref-196887-S28752884362005101000000) .
- Door security light Clipped in door trim
- Retaining clip For door trim
- Expanding clip To remove, press pin approx. 4 mm inward To install, press pin from front until it locks in Depending on design status Phillips-head screws can be used instead of expanding clips
- Phillips-head screw 1.7 Nm (15 in.lb.)
- Door locking button
- Deadener Fasten to adhesive area (arrows) with dual sided tape
- Trim Inserted on to door trim Pry off carefully
- Phillips-head screw 1.8 Nm (16 in.lb.)
- Door inner activation
- Handle well-upper part With switch mounting To remove handle well, remove lower part and unscrew screws -12- Shown in one part version
- Phillips-head screw 1.8 Nm (16 in.lb.) 2 parts
- Door well, lower part
- Lower switch mounting
- Phillips-head screw
- Hex bolt 4.6 Nm (40 in.lb.) 2 parts
- Entry light Clipped in door trim
Scheme 3
- Pry trim plate -3- at door trim from retaining clips carefully.
- Press pin -1- of expanding clip -2- approx. 4 mm and remove expanding clips. NOTE: Do not press pins completely to remove door trim. Depending on design status, Phillips-head screws can be used instead of expanding clips.
- Pry off lower part of handle well using dull screwdriver (arrow).
- Remove lower part of handle well from door trim.
- Remove screws -3- for handle well upper part -2-.
- Remove handle well-upper part from the top out of door trim -1-. NOTE: For one part handle well upper part, the front part of the handle well upper part (with switches) must be unclipped from the door trim and connectors disconnected.
- Remove Phillips-head screws (arrows).
- Remove Phillips-head screws -2-. see scheme 6
- Loosen adhesive from rear filler -1- at window frame.
- For vehicles with memory function and/or auxiliary heater unscrew Phillips-head screw -1- of switch mounting -2- at door trim.
- Remove switch mounting and disconnect connectors -3-.
- Unclip door trim -1- from support for door interior components. 2 - Retaining clips for door trim.
- Remove door trim from top over the door safety button.
- Slope door trim and remove connector from switch for interior lock driver side.
- Pry lock clip -1- at Bowden cable -2- of door opener.
- Unhook nipple of Bowden cable with retaining clip -3- at door opener. NOTE: Make sure that the retaining clip of Bowden cable does not get lost.
- Loosen clip -1- of air duct -2- at door trim.
- Disconnect all connectors for wiring harness door trim.
- Remove retaining clips for wiring harness.
Note. The following list refers to see scheme 12.
- Door trim Removing. See «REAR DOOR TRIM, REMOVING AND INSTALLING»(ref-196887-S12974103222005101000000) .
- Door security light Clipped in door trim
- Retaining clip For door trim
- Expanding clip 3 parts To remove press pin approx. 4 mm inward To install, press pin from front until it locks in Depending on design status Phillips-head screws can be used instead of expanding clips
- Phillips-head screw 1.7 Nm (15 in.lb.)
- Deadener Fasten to adhesive area (arrows) with dual sided tape
- Door locking button
- Phillips-head screw 1.7 Nm (15 in.lb.)
- Trim Inserted on to door trim Pry off carefully
- Phillips-screw 1.8 Nm (16 in.lb.)
- Door inner activation
- Handle well-upper part With ashtray and switch mounting To remove handle well remove lower part and unscrew screws -13- Shown in one part version
- Phillips-head screw 1.8 Nm (16 in.lb.) 2 parts
- Door well, lower part
- Lower switch mounting
- Phillips-head screw
- Hex bolt 4.6 Nm (40 in.lb.)
- Entry light Clipped in door trim
Note. The following list refers to see scheme 57.
- Nut 6 Nm (53 in.lb.) 4 parts
- Control module for ABS/EDS -J104
- Phillips-head screws 1.5 Nm (13 in.lb.)
- Outlet Remove for height adjustment of instrument panel
- Instrument panel Removing and installing. See «INSTRUMENT PANEL, REMOVING AND INSTALLING»(ref-196887-S03989123222005101000000) .
- Hex bolt 45 Nm (33 ft.lb.) 4 parts
- Spacer For height adjustment of instrument panel
- Nut 4 parts Slide on to A-pillar at bolting point -9
- Bolting point For instrument panel A-pillar
- Support for instrument panel Can be separated from instrument panel with instrument panel removed
- Nut 10 Nm (7 ft.lb.) 2 parts
- Bolt 10 Nm (7 ft.lb.) 2 parts
- Bracket for instrument panel
- Hex bolt 22 Nm (16 ft.lb.) 2 parts
- Hex bolt 7 Nm (62 in.lb.) 4 parts
- Bracket
- Projection weld nut
- Air duct To remove instrument panel left and right from air distributor housing (arrows)
- Support for instrument panel
- Hex bolt 22 Nm (16 ft.lb.)
- Hex bolt 22 Nm (16 ft.lb.) 2 parts
- Hex socket bolt 2.5 Nm (22 in.lb.) 2 parts
- Cover