2.0L - Multiport Fuel Injection - Engine Code(s): Bpy: Overview Audi A3 8P facelift

COMPONENT LOCATIONS OVERVIEW

Components A through N are not depicted in the exploded view illustration.

Scheme 90

1. 1 - Wastegate Bypass Regulator Valve -N75- Installed directly on turbocharger «TURBO CHARGER COMPONENTS»(ref-496075-S22698818472012082100000)
2. 2 - Turbocharger Recirculating Valve -N249- Installed directly on turbocharger «TURBO CHARGER COMPONENTS»(ref-496075-S22698818472012082100000)
3. 3 - Engine Control Module -J623 Removing and installing, refer to «ENGINE CONTROL MODULE»(ref-496075-S24653907522012082100000)
4. 4 - Ignition Coils with Power Output Stages Removing and installing, refer to «IGNITION COILS WITH POWER OUTPUT STAGES»(ref-496110-S10063047162012082100000) Ignition coil 1 with power output stage -N70- Ignition coil 2 with power output stage -N127- Ignition coil 3 with power output stage -N291- Ignition coil 4 with power output stage -N292- The ignition coils must be pulled out of the cylinder head using the ignition coil puller T40039
5. 5 - Heated Oxygen Sensor -G39- and Oxygen Sensor Heater -Z19- Component location «HEATED OXYGEN SENSOR (HO2S) -G39- -ARROW»(ref-496075-S06598315032012082100000) Removing and installing, refer to «HEATED OXYGEN SENSOR AND OXYGEN SENSOR HEATER BEFORE CATALYTIC CONVERTER»(ref-496075-S20131223422012082100000)
6. 6 - Low Fuel Pressure Sensor -G410- -35 °C (-95 °F)
7. 7 - Fuel Pressure Regulator Valve -N276
8. 8 - Camshaft Adjustment Valve 1 -N205- Removing and installing, refer to «Removal and Installation»(ref-496096-S21748587882012082100000)
9. 9 - Engine Coolant Temperature Sensor -G62- Component location «ENGINE COOLANT TEMPERATURE SENSOR -G62- -1»(ref-496075-S11497815312012082100000)
10. 10 - 6-Pin Harness Connector For heated oxygen sensor -G39- and oxygen sensor heater -Z19- (black) «ELECTRICAL HARNESS CONNECTOR»(ref-496075-S11325353582012082100000)
11. 11 - Single Piston High Pressure Pump Removing and installing, refer to «HIGH PRESSURE PUMP»(ref-496075-S29888183282012082100000)
12. 12 - Component Not Installed
13. 13 - Intake Flap Motor -V157- with Intake Manifold Runner Position Sensor -G336- The intake manifold runner position sensor -G336- must be adapted to the engine control module -J623- after removing or replacing the fuel rail vehicle diagnosis, testing and information system VAS 5052 guided functions.
14. 14 - EVAP Canister Purge Regulator Valve 1 -N80
15. 15 - Connector For camshaft position sensor -G40- and fuel pressure sensor -G247- Component location «COMPONENT LOCATIONS BENEATH INTAKE MANIFOLD»(ref-496075-S31343186632012082100000)
16. 16 - Charge Air Pressure Sensor -G31- Component location «CHARGE AIR PRESSURE SENSOR -G31- -1»(ref-496075-S21841686092012082100000)
17. 17 - Engine Speed Sensor -G28- Component location «ELECTRICAL HARNESS CONNECTORS»(ref-496075-S34305051232012082100000)
18. 18 - 8-Pin Harness Connector for Fuel Injectors Component location «COMPONENT LOCATIONS BENEATH INTAKE MANIFOLD»(ref-496075-S31343186632012082100000)
19. 19 - Throttle Valve Control Module -J338-, EPC Throttle Drive -G186- EPC throttle drive angle sensor 1 -G187- and EPC throttle drive angle sensor 2 -G188- After the replacing the throttle valve control module -J338-, it must be adapted to the engine control module -J623- (basic Set ting, display group 60) see vehicle diagnosis and service system VAS 5052 Guided Functions.
20. 20 - Intake Air Temperature Sensor -G42- 11 Nm
21. 21 - Fuel Pressure Sensor -G247- 22 Nm Component location «FUEL PRESSURE SENSOR -G247- -1»(ref-496075-S06161097332012082100000) Removing and installing, refer to «FUEL PRESSURE SENSOR»(ref-496075-S33963842932012082100000)
22. 22 - Camshaft Position (CMP) Sensor -G40- Electrical harness connector «CAMSHAFT POSITION SENSOR -G40- -1»(ref-496075-S29841102382012082100000)
23. A - Data Link Connector (DLC) In knee bolster on driver's side
24. B - Mass Air Flow Sensor -G70- In upper section of air filter «MASS AIR FLOW SENSOR -G70- -1»(ref-496075-S14822910822012082100000) Removing and installing, refer to «MASS AIR FLOW SENSOR»(ref-496075-S09287124712012082100000)
25. C - Knock Sensor 1 -G61- For cylinder 1 and 2 20 Nm Component location «COMPONENT LOCATIONS BENEATH INTAKE MANIFOLD»(ref-496075-S31343186632012082100000) 3-pin connector for knock sensor I -G61- «ELECTRICAL HARNESS CONNECTORS»(ref-496075-S34305051232012082100000) Removing and installing, refer to «KNOCK SENSOR 1»(ref-496110-S06554785602012082100000)
26. D - Knock Sensor 2 -G66- For cylinder 3 and 4 20 Nm Component location «COMPONENT LOCATIONS BENEATH INTAKE MANIFOLD»(ref-496075-S31343186632012082100000) Knock sensor 2 -G66- 3-pin connector «ELECTRICAL HARNESS CONNECTORS»(ref-496075-S34305051232012082100000) Removing and installing, refer to «KNOCK SENSOR 1»(ref-496110-S06554785602012082100000)
27. E - Fuel Pump Control Module -J538- Component location «FUEL PUMP (FP) CONTROL MODULE -J538- -1»(ref-496075-S23829421032012082100000) If fuel pump control module -J538- is replaced, then perform an adaptation. Refer to «DIAGNOSIS AND TESTING»(ref-496072-S36959456142012082100000) .
28. F - Oxygen Sensor after Three Way Catalytic Converter -G130- and Heater for Oxygen Sensor 1 after Catalytic Converter -Z29- Component location «OXYGEN SENSOR BEHIND THREE WAY CATALYTIC CONVERTER»(ref-496075-S11798630542012082100000) Removing and installing, refer to «OXYGEN SENSOR AFTER THREE WAY CATALYTIC CONVERTER AND OXYGEN SENSOR 1 HEATER»(ref-496075-S12830268812012082100000)
29. G - Brake Light Switch - F- and Brake Pedal Switch -F63- Component location «PEDAL BRACKET»(ref-496075-S05547191342012082100000)
30. H - Accelerator Pedal Position Sensor -G79- and Accelerator Pedal Position Sensor 2 -G185- On accelerator pedal (both sensors are stored in one housing) Component location «INSTALLATION LOCATION ACCELERATOR PEDAL POSITION SENSOR -G79- AND ACCELERATOR PEDAL POSITION SENSOR 2 -G185- (IN DRIVER FOOTWELL)»(ref-496075-S08680668912012082100000)
31. I - Clutch Position Sensor -G476- Only for vehicles with manual transmission Component location «CONNECTOR»(ref-496075-S34405978752012082100000) Removing and installing, see transmission - clutch, refer to «[For transmission(s) 02Q] Removal and Installation»(ref-496092-S26718332832012082100000)
32. J - Relay and Fuse Carrier in E-box For routing, see appropriate SYSTEM WIRING DIAGRAMS information
33. K - Coolant Fan Control Module -J293- Installed on left radiator fan (in direction of travel) Component location «COOLANT FAN CONTROL MODULE -J293»(ref-496075-S32800049712012082100000)
34. L - Fuel Injector In fuel rail pipe Removing and installing, refer to «FUEL INJECTORS»(ref-496075-S42040524702012082100000) Cylinder 1 Fuel Injector -N30- Cylinder 2 Fuel Injector -N31- Cylinder 3 Fuel Injector -N32- Cylinder 4 Fuel Injector -N33- Fuel injectors referred to here are high pressure fuel injectors. They inject fuel directly into the cylinder under high pressure (max. approximately 120 bar).
35. M - Oil Pressure Switch -F1- Component location «ELECTRICAL HARNESS CONNECTORS»(ref-496075-S34305051232012082100000)
36. N - Engine Coolant Temperature Sensor on Radiator -G83- Component location «ENGINE COOLANT TEMPERATURE SENSOR ON RADIATOR -G83- -ARROW»(ref-496075-S17807804462012082100000)

Scheme 91

Scheme 92

Scheme 93

1. Tightening specifications of connection 30 Nm must be checked before installing Fuel Pressure Sensor -G247-.

Scheme 94

Scheme 95

1. If fuel pump control module is replaced, an adaptation must be performed. Basic Set ting, measuring value block 103, refer to «DIAGNOSIS AND TESTING»(ref-496072-S36959456142012082100000)

Scheme 96

1 - Heated Oxygen Sensor (HO2S) -G39- and Oxygen Sensor (O2S) Heater -Z19

Scheme 97

Scheme 98

1 - Oxygen sensor after three way catalytic converter -G130- and Heater for oxygen sensor 1 after catalytic converter -Z29

Scheme 99

Oxygen Sensor after Three Way Catalytic Converter -G130- and Heater for Oxygen Sensor 1 after Catalytic Converter -Z29- -arrow- on right of vehicle floor

Scheme 100

Scheme 101

Scheme 102

4 - Clutch Position Sensor -G476

HIGH PRESSURE PUMP ASSEMBLY OVERVIEW

Scheme 103

1. 1 - Channel Separating Plate Removable Check for damages and correct positioning
2. 2 - Valve Lifter Remains inserted in the vacuum pump after removing the high-pressure pump, removable
3. 3 - O-ring Replace
4. 4 - High Pressure Pump An electrical fuel pump, located in the fuel tank, supplies fuel to the mechanical high-pressure pump at a pressure of approximately 6 bar. When installing the high-pressure pump, make sure that no dirt enters the fuel system. The fuel system must be pressureless, releasing fuel pressure, refer to «BEFORE OPENING HIGH PRESSURE FUEL INJECTION SYSTEM»(ref-496075-S39880579292012082100000) Do not install fuel lines with tension Removing and installing, refer to «HIGH PRESSURE PUMP»(ref-496075-S29888183282012082100000)
5. 5 - Fuel Pressure Regulator Valve -N276
6. 6 - Low Fuel Pressure Sensor -G410- 15 Nm
7. 7 - Bolts for High-Pressure Pump 10 Nm
8. 8 - Connection for Fuel Return Line to Fuel Tank There is also high pressure pumps with a hose connection When replacing threaded supports, always leave old sealing ring in pump. It is pinched during initial assembly by the supplier and cannot be removed. The threaded support has a biting edge for sealing for this purpose. Replace the banjo bolt for the fuel return Tighten connection to 40 Nm (before each installation of the fuel line, check the torque of the connection) Do not install fuel return line with tension (be aware of cleanliness) Torque specification: 17 Nm
9. 9 - Connection for the Fuel Supply Line to the Fuel Rail Tighten connection to 30 Nm (before each installation of the fuel line, check the torque of the connection) Do not install fuel line with tension (ensure cleanliness), tightening specifications: 27 Nm
10. 10 - Opening in the Vacuum Pump for the High Pressure Pump
11. 11 - Fuel Injector Replace O-rings Note correct installation position Removing and installing, refer to «TEFLON COMBUSTION CHAMBER SEAL»(ref-496075-S35447468992012082100000)

OXYGEN SENSORS ASSEMBLY OVERVIEW

Note. New oxygen sensors are coated with assembly paste; the paste must not get into slots of oxygen sensor body. For a used oxygen sensor, only coat threads with hot bolt paste. This paste must not come into contact with sensor slots. Electrical wire of oxygen sensor must always be secured in the same position when installing so that contact with the exhaust pipe is avoided.

1. Tightening specifications: 55 Nm

Heated oxygen sensor -G39- and oxygen sensor heater -Z19-, Removing and Installing. Refer to HEATED OXYGEN SENSOR AND OXYGEN SENSOR HEATER BEFORE CATALYTIC CONVERTER .

Oxygen sensor after three way catalytic converter -G130- and heater for oxygen sensor 1 after catalytic converter -Z29-, removing and installing. Refer to OXYGEN SENSOR AFTER THREE WAY CATALYTIC CONVERTER AND OXYGEN SENSOR 1 HEATER .