ON BOARD DIAGNOSTIC SYSTEMS
California OBD-II applies to all gasoline engine vehicles up to 14, 000 lbs. Gross Vehicle Weight Rating (GVWR) starting in the 1996 MY and all diesel engine vehicles up to 14, 000 lbs. GVWR starting in the 1997 MY.
Several states in the northeastern United States have chosen to adopt the California emission regulations starting in the 1998 MY and are known as "Green States".
Green States receive California-certified vehicles for passenger cars and light trucks up to 6, 000 lbs. GVWR. Starting in the 2004 MY, Federal vehicle over 8, 500 lbs. will start phasing in OBD-II.
Starting in 2004 MY, gasoline-fueled medium duty passenger vehicles are required to have OBD-II. Federal OBD-II applies to all gasoline engine vehicles up to 8, 500 lbs. GVWR starting in the 1996 MY and all diesel engine vehicles up to 8, 500 lbs. GVWR starting in the 1997 MY.
OBD-II system implementation and operation is described in the remainder of this document.
DIAGNOSTIC MODES 01 - 09
The information provided in Modes 01 through 09 displays the various levels of emission related data that may be monitored, as well as the ability to retrieve and read stored DTC trouble codes, erase stored DTC trouble codes, generate readiness codes, and select the various PIDs and Test-IDs used within the modes to monitor the engine, and emission related component parameters.
Note. Depending on scan tool and protocol used, the information in diagnostic mode 01 may be referred to by different names such as Test-ID (TID), Hex-ID, Component-ID (CID), or On-Board Diagnostic Monitor Identifier (OBDMID).
DIAGNOSTIC MODE 01 - READ CURRENT SYSTEM DATA
Diagnostic Mode 01 makes it possible to access current emissions-related measured values and diagnostic data. The original measured values (no replacement values), input and output data and system status information are displayed using Diagnostic Mode 1.
Test requirement
- Coolant temperature at least 80 °C.
Procedure
Connect the scan tool.
Start the engine and run at idle.
Select "Diagnostic Mode 1: Obtain data.".
From the following table, select the desired the "PID" that is to be monitored, e.g. "PID $05 Coolant temperature".
The current values of the component or system that is being monitored will be displayed on the scan tool screen.
| PID | Component or System |
|---|---|
| $01 | Monitoring status since erasing DTC memory |
| $03 | Condition of fuel system |
| $04 | Calculated load value |
| $05 | Coolant temperature |
| $06 | Short term air fuel ratio |
| $07 | Long term air fuel ratio |
| $0C | Engine RPM |
| $0D | Vehicle speed |
| $0E | Ignition timing advance for #1 cylinder |
| $0F | Intake air temperature |
| $10 | Air flow rate from mass air flow sensor |
| $11 | Absolute throttle position |
| $12 | Secondary Air Injection |
| $13 | Oxygen Sensor Bank 1 Sensor 1 |
| $15 | Oxygen Sensor Bank 1 Sensor 2 |
| $16 | Oxygen Sensor Bank 1 Sensor 3 |
| $1F | Time since engine start |
| $21 | Distance driven with MIL ON |
| $23 | Fuel rail pressure |
| $2E | Commanded evap purge |
| $30 | Warm up counts after MIL erased |
| $31 | Distance driven after erasing DTC memory |
| $33 | Barometric pressure |
| $34 | Heater current Bank 1 Sensor 1 |
| $3C | Calculated catalyst temperature |
| $41 | Monitor status current drive cycle |
| $42 | Control module voltage |
| $43 | Absolute load value |
| $44 | Specified value of oxygen sensor signal |
| $45 | Relative throttle valve position |
| $46 | Ambient temperature |
| $47 | Throttle valve position 2 absolute |
| $49 | Accelerator pedal position 1 absolute |
| $4A | Accelerator pedal position 2 absolute |
| $4C | Specified throttle valve position |
| $56 | Offset oxygen sensor regulation after catalytic convertor |
Switch the ignition off.
DIAGNOSTIC MODE 02 - READ OPERATING CONDITIONS
When an emissions-related fault (pending DTC, visible in mode 07) is first detected, operating conditions are stored. Mode 02 makes it possible to access this freeze frame data as soon as this fault is shown in mode 03. Each control module only shows freeze frame data for one fault via mode 02. Therefore, there are two priority levels. If there is a malfunction with higher priority, the freeze frame data is overwritten.
Fault with higher priority: Misfire malfunction or fuel trim malfunction.
Fault with normal priority: All other emissions-related faults.
Note. Depending on scan tool and protocol used, the information in diagnostic mode 02 may be referred to by different names such as Test-ID (TID), Hex-ID, Component-ID (CID), or On-Board Diagnostic Monitor Identifier (OBDMID).
Procedure
Connect the scan tool.
Start the engine and run at idle.
Note. If the engine does not start, crank the engine using starter for at least 5 seconds, do not switch the ignition off afterward under any circumstances.
Select "Diagnostic Mode 2: Obtain operating conditions.".
From the following table, select the desired the "PID", e.g. "PID 05-Coolant temperature" that is to be monitored.
The current values of the component or system that is being monitored will be displayed on the scan tool screen.
| PID | Component or System |
|---|---|
| 00 | Supported definition pids, $01 thru $20 |
| 02 | Fault code that caused the freeze frame to be stored |
| 03 | Fuel system status |
| 04 | Calculated load value |
| 05 | Coolant temperature |
| 06 | Oxygen sensor integrator |
| 07 | Oxygen sensor adaptation value |
| 12 | Engine RPM |
| 13 | Vehicle speed |
| 14 | Ignition angle |
| 15 | Intake air temperature (IAT) |
| 16 | Air mass |
| 17 | Throttle valve position 1 absolute (Throttle valve position 1) |
| 18 | Secondary air injection (SULEV only) |
| 31 | Time after engine start |
| 32 | Supported definition pids, $21 thru $40 |
| 35 | Fuel pressure (rail pressure) |
| 46 | Activation of tank vent valve |
| 51 | Ambient pressure |
| 64 | Supported definition pids, $41 thru $60 |
| 66 | Control modules system voltage |
| 67 | Absolute Load Value |
| 68 | Specified value of oxygen sensor signal |
| 69 | Relative Throttle Position |
| 70 | Ambient air temperature |
| 71 | Throttle valve position 2 absolute (Throttle valve position 2) |
| 73 | Accelerator pedal position 1 absolute (Accelerator pedal position signal 1) |
| 74 | Accelerator pedal position 2 absolute (Accelerator pedal position signal 2) |
| 76 | Specified throttle valve position |
| 86 | Offset oxygen sensor regulation after catalytic converter |
Switch the ignition off.
DIAGNOSTIC MODE 03 - READ DTC MEMORY
Diagnostic Mode 03 makes it possible to read emissions-related faults (confirmed DTCs: faults which have activated the MIL) in the ECM and in the TCM.
When the ECM recognizes an emission related fault it turns on the malfunction indicator lamp. If an electronic throttle malfunction is recognized, the ECM turns on the electronic power control warning lamp. Both are located in the instrument cluster.
The DTCs are sorted by SAE code with the DTC tables consisting of a 5-digit alpha-numeric value.
Note. Depending on scan tool and protocol used, diagnostic mode 03 and the information provided may be referred to by a different name.
The following tables provide a breakdown and explanation of the DTC code.
P-Codes
| Component group | |||||
|---|---|---|---|---|---|
| P | X | X | X | X | DTC for the drivetrain |
| Norm-Code | |||||
| P | 0 | X | X | X | Trouble codes defined by SAE with specified malfunction texts |
| P | 1 | X | X | X | Additional emission relevant DTCs provided by the manufacturer |
| P | 2 | X | X | X | DTCs defined by SAE with specified texts, from MY 2000 |
| P | 3 | X | X | X | Additional emission relevant DTCs provided by the manufacturer from MY 2000 |
| Component group | |||||
|---|---|---|---|---|---|
| Repair group | |||||
| P | X | 0 | X | X | Fuel and air mixture and additional emission regulations |
| P | X | 1 | X | X | Fuel and air ratios |
| P | X | 2 | X | X | Fuel and air ratios |
| P | X | 3 | X | X | Ignition system |
| P | X | 4 | X | X | Additional exhaust system |
| P | X | 5 | X | X | Speed and idle control |
| P | X | 6 | X | X | Control module and output signals |
| P | X | 7 | X | X | Transmission |
| P | X | 8 | X | X | Transmission |
| P | X | 9 | X | X | Control modules, input and output signals |
U-Codes
| Component group | |||||
|---|---|---|---|---|---|
| U | X | X | X | X | DTC for network (CAN bus) |
| Norm-Code | |||||
| U | 0 | X | X | X | Trouble codes defined by SAE with specified malfunction texts |
Procedure
Connect the scan tool.
Switch the ignition to the ON position.
Select Diagnostic Mode 03: Interrogating fault memory.
The stored DTC or DTCs will be displayed on the scan tool screen.
The following table is an example of the DTC information that may be displayed on the scan tool screen
| Indication example | Explanation |
|---|---|
| P0444 | SAE Diagnostic Trouble Code |
| Evaporative emission canister purge regulator valve | Malfunctioning wiring path or malfunctioning component |
| Circuit open | Malfunction type as next |
Refer to the DTC tables for the diagnostic repair procedures.
Switch the ignition off.
DIAGNOSTIC MODE 04 - ERASE DTC MEMORY
Diagnostic Mode 04 makes it possible to erase the DTC memory and to reset all emissions-related diagnostic data. In that way, all faults in the DTC memory in the ECM and TCM are erased. The adaptation values may also be reset.
Emissions-related diagnostic data includes (as applicable)
- MIL Status
- Number of DTCs
- Readiness bits
- Confirmed DTCs
- Pending DTCs
- DTC that belongs to freeze frame
- Freeze frame data
- Test results of specific diagnostic functions
- Distance driven with "MIL ON"
- Number of warm-up cycles after erasing the DTC memory
- Distance driven after erasing the DTC memory
- Misfire counter
Note. Depending on scan tool and protocol used, diagnostic mode 04 and the information provided may be referred to by a different name.
Procedure
Connect the scan tool.
Switch the ignition on.
Select Diagnostic Mode 03: Interrogating fault memory.
Then select Mode 4: Reset/delete diagnostic data.
The scan tool will display: Diagnostic data are being erased.
Switch the ignition off.
DIAGNOSTIC MODE 05 - READ OXYGEN SENSOR MONITORING TEST RESULTS
Note. Mode 05 may not be supported on all systems. On systems where Diagnostic Mode 05 is not supported, refer to Diagnostic Mode 6 for oxygen sensor Monitoring Test Results.
DIAGNOSTIC MODE 06 - READ TEST RESULTS FOR SPECIFIC DIAGNOSTIC FUNCTIONS
Diagnostic Mode 06 makes it possible to retrieve test results for special components and systems which are continuously or not continuously monitored. If the diagnosis of a system is complete, the diagnostic result and the corresponding thresholds are saved and displayed in mode 06. This data remains saved (even with the ignition off) until either new diagnostic results become available or the DTC memory is erased.
The min & max values for each individual test in Mode 06 represent the min & max operating values for a properly operating system. This data is provided to the individual aftermarket scan tool companies for development of their scan tool. Depending on the scan tool being used, the min & max values shown may vary, or be rounded up or down to the nearest decimal point depending on the aftermarket scan tool company's development process. e.g.
| Minimum Value | |
|---|---|
| GST manual documentation | 0.3499 |
| Aftermarket scan tool display | 0.35 |
Depending on the scan tool and protocol used, the information displayed in Diagnostic Mode 06 may be referred to by different names such as Test-ID (TID), Hex-ID, Component-ID (CID), On-Board Diagnostic Monitor Identifier (OBDMID), or contain no name at all and may be referenced by only a number.
Note. Depending on the scan tool and protocol used, the information displayed in diagnostic mode 06 may be referred to by different names such as Test-ID (TID), Hex-ID, Component-ID (CID), or On-Board Diagnostic Monitor Identifier (OBDMID).
Test requirements
- Exhaust system must be properly sealed between the catalytic converter and the cylinder heads.
- No DTCs stored in the DTC memory.
- Coolant temperature at least 80 °C.
Work procedure
Connect the scan tool.
Start the engine and let run at idle speed.
Select Mode 6: Check test the results of components that are not continuously monitored.
Select the desired Test-ID..
The current minimum and maximum values will be displayed on the scan tool screen.
The following table is a numerical list of all "Test-IDs" or "Hex-IDs" that may be selected.
| Test-ID (Hex-ID) | Component or System |
|---|---|
| 01 ($01): MONITOR-ID 01 : OXYGEN SENSOR MONITOR BANK 1 - SENSOR 1 | Oxygen Sensor Monitor Bank 1 - Sensor 1 |
| 02 ($02): MONITOR-ID 02 : OXYGEN SENSOR MONITOR BANK 1- SENSOR 2 | Oxygen Sensor Monitor Bank 1 - Sensor 2 |
| 33 ($21): MONITOR-ID 21: CATALYTIC CONVERTER MONITORING | Catalytic Converter Monitoring |
| 58 ($3A): MONITOR-ID 58 : FUEL TANK EVAP SYSTEM INTEGRITY/LEAK TEST (0.90") | Fuel Tank EVAP System Integrity / Leak Test (0.90") |
| 59 ($3B): MONITOR-ID 59 : FUEL TANK EVAP SYSTEM INTEGRITY/LEAK TEST (0.40/1.0MM) | Fuel Tank EVAP System Integrity / LeakTest (0.40/1.0mm) |
| 60 ($3C): MONITOR-ID 60 : FUEL TANK EVAP SYSTEM INTEGRITY/LEAK TEST (0.20/0.5MM) | Fuel Tank EVAP System Integrity / LeakTest (0.20/0.5mm) |
| 61 ($3D): MONITOR-ID 61 : EVAP VALVE FUNCTION CHECK | EVAP Valve Function Check |
| 65 ($41): MONITOR-ID 65 : OXYGEN SENSOR HEATER MONITOR BANK 1 - SENSOR 1 | Oxygen Sensor Heater Monitor Bank 1 - Sensor 1 |
| 66 ($42): MONITOR-ID 66 ($42): OXYGEN SENSOR HEATER MONITOR BANK 1 - SENSOR 2 | Oxygen Sensor Heater Monitor Bank 1 - Sensor 2 |
| 162 ($A2): MONITOR-ID A2 : MIS-FIRE CYLINDER 1 DATA | Mis-Fire Cylinder 1 Data |
| 163 ($A3): MONITOR-ID A3: MIS-FIRE CYLINDER 2 DATA | Mis-Fire Cylinder 2 Data |
| 164 ($A4): MONITOR-ID A4: MIS-FIRE CYLINDER 3 DATA | Mis-Fire Cylinder 3 Data |
| 165 ($A5): MONITOR-ID A5 : MIS-FIRE CYLINDER 4 DATA | Mis-Fire Cylinder 4 Data |
Monitor-ID 01 : Oxygen Sensor Monitor Bank 1 - Sensor 1
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 01 ".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 131 ($83) | P0133 | Response Check. | 0.35 V | Refer to DTC P0133 in the DTC summary table. DTC TABLES . | |
| 132 ($84) | P2195 | Oscillation check. | >0.777 V | Refer to DTC P2195 in the DTC summary table. DTC TABLES . |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 02 : Oxygen Sensor Monitor Bank 1- Sensor 2
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 02".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 01 ($01) | Voltage threshold from rich to lean (fixed value). | 0.624 V | 0.650 V | ||
| 02 ($02) | Voltage threshold from lean to rich (fixed value). | 0.624 V | 0.650 V | ||
| 05 ($05) | P0139 | Output Voltage (signal activity) Check. | 700 mSec | Refer to DTC P0139 in the DTC summary table. DTC TABLES . | |
| 07 ($07) | Minimum oxygen sensor voltage value in test. | 450 mV | |||
| 08 ($08) | Maximum oxygen sensor voltage value in test. | 450 mV | 1.2998 V | ||
| 129 ($81) | P2271 | Output Voltage (signal activity) Check. | 0 V | Refer to DTC P2271 in the DTC summary table. DTC TABLES | |
| 130 ($82) | P2270 | Output Voltage (signal activity) Check. | 1.2998 V | Refer to DTC P2270 in the DTC summary table. DTC TABLES | |
| 134 ($86) | P2271 | Output Voltage (signal activity) Check. | 8000 mS | Refer to DTC P2271 in the DTC summary table. DTC TABLES |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 03 : Oxygen Sensor Monitor Bank 1- Sensor 3
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 03".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 01 ($01) | Voltage threshold from rich to lean (fixed value). | 0.624 V | 0.650 V | ||
| 02 ($02) | Voltage threshold from lean to rich (fixed value). | 0.624 V | 0.650 V | ||
| 05 ($05) | P0145 | Output Voltage (signal activity) Check. | 700 mSec | Refer to DTC P0145 in the DTC summary table. DTC TABLES | |
| 07 ($07) | Minimum oxygen sensor voltage value in test. | 450 mV | |||
| 08 ($08) | Maximum oxygen sensor voltage value in test. | 450 mV | 1.2998 V | ||
| 129 ($81) | P2275 | Output Voltage (signal activity) Check. | 0 V | 1.2998 V | Refer to DTC P2275 in the DTC summary table. DTC TABLES |
| 130 ($82) | P2274 | Output Voltage (signal activity) Check. | 1.2998 V | Refer to DTC P2274 in the DTC summary table. DTC TABLES | |
| 134 ($86) | P2275 | Output Voltage (signal activity) Check. | 10000 mS | Refer to DTC P2275 in the DTC summary table. DTC TABLES |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 21: Catalytic Converter Monitoring
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 21".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 132 ($84) | P0420 | Catalytic converter monitoring bank 1. | 0.203 | 65535 mSec | Refer to DTC P0420 in the DTC summary table. DTC TABLES . |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Monitor-ID 53 : Cam Shaft Adjustment
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 53".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 128 ($80) | P0011 | VVT diagnosis target position is not reached. | 2.5 °KW | 28 °KW | Refer to DTC P0011 in the DTC summary table. DTC TABLES |
| 129 ($81) | P000A | VVT diagnosis target position Slow Response | 8 °KW | 28 °KW | Refer to DTC P0011 in the DTC summary table. DTC TABLES |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 58 : Fuel Tank EVAP System Integrity/Leak Test (0.90")
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 58 ".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 129 ($81) | P0455 | Tank leak test: Large leak. | 0.95 Sec | 65535 mSec | Refer to DTC P0455 in the DTC summary table. DTC TABLES . |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 59 : Fuel Tank EVAP System Integrity/Leak Test (0.40/1.0mm)
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 59".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 129 ($81) | P0442 | Fuel Tank Leak Test: Small leak. | 1550 mSec | 65535 mSec | Refer to DTC P0442 in the DTC summary table. DTC TABLES . |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 60 : Fuel Tank EVAP System Integrity/Leak Test (0.20/0.5mm)
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 60".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 129 ($81) | P0456 | Tank leak test: Pinhole leak (0.5 mm). | 4.5 Sec | 65535 mSec | Refer to DTC P0456 in the DTC summary table. DTC TABLES . |
| 130 ($82) | Fuel Tank Leak Test. | 4.9 Sec | 65535 mSec |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 61 : EVAP Valve Function Check
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 61".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 128 ($80) | P0441 | Tank vent valve check from % DTEV: Active test Air balance at idle OK, (Normal operation and short test 70). | 0.350 % | 1.999 | Refer to DTC P0441 in the DTC summary table. DTC TABLES . |
| 130 ($82) | Tank vent valve check from %DTEV: Active test, Oxygen sensor regulator deviating in lean direction (can only test OK), (Normal operation and short test 70). | 0.07 | 10 | ||
| 130 ($82) | Tank vent valve check from %DTEV: Active test, Oxygen sensor regulator deviation in rich direction (can only test OK), (Normal operation and short test 70). | 10 | 0.07 |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 65 : Oxygen Sensor Heater Monitor Bank 1 - Sensor 1
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 65".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 133 ($85) | P0135 | Oxygen sensor heating in front of catalytic converter, diagnosis, Bank 1 (Constant oxygen sensor monitoring with CJI25). Ceramic temperature monitoring. | + 40 °C | 1200 °C | Refer to DTC P0135 in the DTC summary table. DTC TABLES . |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 66 ($42): Oxygen Sensor Heater Monitor Bank 1 - Sensor 2
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 66".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 129 ($81) | P0141 | Oxygen sensor heating behind catalytic converter, diagnosis, Bank 1 Nernst cell internal resistance test. | 0 ohms | 1404 ohms | Refer to DTC P0141 in the DTC summary table. DTC TABLES . |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID 67 : Oxygen Sensor Heater Monitor Bank 1 - Sensor 3
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 67".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 129 ($81) | P0147 | Diagnosis of Sensor 3 behind catalytic convertor. | 0 ohms | 1056... 11856 ohms | Refer to DTC P0147 in the DTC summary table. DTC TABLES |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Monitor-ID 113 : Secondary air system (only SULEV)
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID 113".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min. | Max. | Additional Information |
|---|---|---|---|---|---|
| 128 ($80) | Examination secondary air system, examination for reduced secondary air mass. | 0.102 ohms | 65535 ohms | ||
| 129 ($81) | P2440 | Examination secondary air valve leakage (combination valve does not close). | 0 | 1.289 |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Monitor-ID A2 : Mis-Fire Cylinder 1 Data
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID A2".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min./Max. Values | Additional Information | |
|---|---|---|---|---|---|
| 11 ($0B) | P0301 | Misfire cylinder 1, Average value over 10 Driving Cycles. | 0 - 65535 (counts) | Refer to DTC P0301 in the DTC summary table. DTC TABLES . | |
| 12 ($0C) | P0301 | Misfire cylinder 1, in this Driving Cycle. | 0 - 65535 (counts) | Refer to DTC P0301 in the DTC summary table. DTC TABLES . | |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID A3: Mis-Fire Cylinder 2 Data
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6 Check test the results of components that are not continuously monitored".
Select "Monitor-ID A3:".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min./Max. Values | Additional Information | |
|---|---|---|---|---|---|
| 11 ($0B) | P0302 | Misfire cylinder 2, Average value over 10 Driving Cycles. | 0 - 65535 (counts) | Refer to DTC P0302 in the DTC summary table. DTC TABLES . | |
| 12 ($0C) | P0302 | Misfire cylinder 2, in this Driving Cycle. | 0 - 65535 (counts) | Refer to DTC P0302 in the DTC summary table. DTC TABLES . | |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID A4: Mis-Fire Cylinder 3 Data
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID A4".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min./Max. Values | Additional Information | |
|---|---|---|---|---|---|
| 11 ($0B) | P0303 | Misfire cylinder 3, Average value over 10 Driving Cycles. | 0 - 65535 (counts) | Refer to DTC P0303 in the DTC summary table. DTC TABLES . | |
| 12 ($0C) | P0303 | Misfire cylinder 3, in this Driving Cycle. | 0 - 65535 (counts) | Refer to DTC P0303 in the DTC summary table. DTC TABLES . | |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
Monitor-ID A5 : Mis-Fire Cylinder 4 Data
Connect the scan tool.
Start the engine and run at idle.
Select "Mode 6: Check test the results of components that are not continuously monitored".
Select "Monitor-ID A5".
Select the desired "Test-ID (TID)" or "Hex-ID".
Check specified values at idle.
| Test-ID (TID) (Hex-ID) | DTC | Component or System | Min./Max. Values | Additional Information | |
|---|---|---|---|---|---|
| 11 ($0B) | P0304 | Misfire cylinder 4, Average value over 10 Driving Cycles. | 0 - 65535 (counts) | Refer to DTC P0304 in the DTC summary table. DTC TABLES . | |
| 12 ($0C) | P0304 | Misfire cylinder 4, in this Driving Cycle. | 0 - 65535 (counts) | Refer to DTC P0304 in the DTC summary table. DTC TABLES . | |
If any of components or systems fail to meet the specified values. Refer to Diagnostic "Mode 03: Interrogating Fault Memory" to check for stored DTC or the corresponding diagnostic repair procedure DIAGNOSTIC MODE 03 - READ DTC MEMORY .
Switch the ignition off.
If any of the components or systems fail to meet the specified values, refer to Diagnostic Mode 03: Interrogating Fault Memory to check for stored DTCs or the corresponding diagnostic repair procedure.
Switch the ignition off.
DIAGNOSTIC MODE 07 - READ FAULTS DETECTED DURING THE CURRENT OR LAST DRIVING CYCLE
Mode 07 makes it possible to check emissions-related faults which appeared during the current or last driving cycle (pending DTCs).
A pending DTC is saved the first time a fault is detected (output via Mode 07).
If the fault is detected again by the end of the following driving cycle, a confirmed DTC is entered (output via Mode 03) and the MIL is activated.
If this malfunction is not detected again by the end of the following driving cycle, the corresponding pending code will be deleted at the end of the driving cycle.
Note. Depending on scan tool and protocol used, some of the information provided may be referred to by a different name.
Procedure
Connect the scan tool.
Start the engine and run at idle.
Note. If the engine does not start, crank the engine using starter for at least 5 seconds. Do not switch the ignition off afterward.
Select Mode 7: Check test results of components that are continuously monitored.
The number of pending DTCs or 0 malfunctions detected will be displayed on the scan tool screen.
Refer to the DTC tables for the diagnostic repair procedures.
Switch the ignition off.
DIAGNOSTIC MODE 08 - REQUEST CONTROL OF ON-BOARD SYSTEM, TEST OR COMPONENT
Diagnostic Mode 08 is used to control the operation of an on-board system, test or component. A Mode 8 service can be used to turn on-board system ON or OFF, or to cycle an on-board system, test or component on or off for a specific period of time. The service can also be used to request system status or to report test results.
Test requirements
- No DTCs stored in the DTC memory.
- Intake Air Temperature (IAT) maximum 60 °C.
- Coolant temperature 80 -110 °C.
- Throttle valve angle 12.0 - 16.0%.
Function Test
Note. If the accelerator pedal is depressed during the test, the test will be aborted.
Connect the scan tool.
Start the engine and run at idle for at least 15 minutes.
Select "Mode 8: Tank Leak Test".
Select "Test-ID 01: Tank Leak Test".
Check the specified value of the tank leak test at idle.
The following will be displayed on the scan tool screen
| Tank leak test | Specified value | |||||
|---|---|---|---|---|---|---|
| Test function active Test function is being initiated, please wait Test off Test aborted | Test OK | |||||
Switch the ignition off.
If the specified result is obtained
System OK.
If the specified result is not obtained
Repeat the tank leak test, switch the ignition off and start the engine again and let run for 15 minutes at idle.
Switch the ignition off.
If the specified result is again not obtained
A leak may be present. Refer to EVAPORATIVE SYSTEM, CHECKING FOR LEAKS .
DIAGNOSTIC MODE 09 - READ VEHICLE INFORMATION
Diagnostic Mode 09 makes it possible to access vehicle-specific information from the ECM and the TCM (where applicable).
Note. Depending on scan tool and protocol used, Diagnostic Mode 09 and the information provided may be referred to by a different name.
Test requirement
- No DTCs stored in the DTC memory.
Procedure
Connect the scan tool.
Switch the ignition on.
Select Mode 09: Vehicle information.
Select the desired Test-ID.
The information requested will be displayed on the scan tool screen.
The following table is a numerical list of all Test-IDs that may be selected.
| Test-ID | Diagnostic text |
|---|---|
| 02 | Vehicle identification number e.g. |
| A different 17 digit number will be displayed for each vehicle | |
| 04 | Calibration identification e.g. |
| Engine Control Module (ECM) | |
| Transmission Control Module (TCM) | |
| 06 | CVN (check sum) e.g. |
| EC5AE460 the check sum is different for every control module version | |
| 000D105 |
Switch the ignition off.
DTC TABLES
Fuel, air mixture, and additional emissions regulations
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P000A | Intake (A) Camshaft Position Slow Response Bank 1 | Check the Camshaft Adjustment Valve 1 -N205-. Refer to CAMSHAFT ADJUSTMENT VALVE, CHECKING . | Signal change <1.9...4.2 °CRK/s | Time after engine start, >3...10 Sec. frequency (normal operation), 4 times OR frequency @ cold start, 2 times | 30 Sec | Multiple 2 DCY |
| P0010 | Intake (A) Camshaft Position Actuator Circuit / Open (Bank 1) | Check the Camshaft Adjustment Valve 1 -N205-. Refer to CAMSHAFT ADJUSTMENT VALVE, CHECKING . | Signal voltage, >4.40...5.60 V | Camshaft valve, off Engine speed, >80 RPM | 0.50 Sec | Continuous 2 DCY |
| P0011 | Intake (A) Camshaft Position Timing - Over-Advanced (Bank 1) | Check the Camshaft Adjustment Valve 1 -N205-. Refer to CAMSHAFT ADJUSTMENT VALVE, CHECKING . | Target error (Stuck position) >6.8...8 ° CRK | Oil temp. -48.0...143.30 °C frequency (normal op.), 4.0 times Time after engine start, >3...10 Sec. OR frequency @ cold start, 2.0 times | 30 Sec | Multiple 2 DCY |
| P0016 | Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A | Check the Camshaft Position (CMP) Sensor -G40-. Refer to CAMSHAFT POSITION SENSOR, CHECKING . | Permissable deviation, <11.0 Rev OR permissable deviation, >11.0 Rev | 2 Sec | Multiple 2 DCY | |
| P025A | Fuel Pump Open circuit | Check the fuel pump. Refer to FUEL PUMP ELECTRICAL, TESTING . | Signal voltage > 4.40...5.60 V | Engine speed,> 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P025C | Fuel Pump Short to ground | Check the fuel pump. Refer to FUEL PUMP ELECTRICAL, TESTING . | Signal voltage< 2.15...3.25 V | Engine speed,> 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P025D | Fuel Pump Short to B+ | Check the fuel pump. Refer to FUEL PUMP ELECTRICAL, TESTING . | Signal current > 1.10 A | Engine speed,> 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0030 | HO2S Heater Control Circuit (Bank 1, Sensor 1) Open circuit | Check the Oxygen Sensor (O2S) Heater -Z19-. Refer to OXYGEN SENSOR O2S HEATER, CHECKING . | Heater voltage 2.34-3.59 V | Time after engine start, >5 Sec heater commanded off | 0.50 Sec | Continuous 2 DCY |
| P0031 | HO2S Heater Control Circuit Low (Bank 1, Sensor 1) Short to ground | Check the Oxygen Sensor (O2S) Heater -Z19-. Refer to OXYGEN SENSOR O2S HEATER, CHECKING . | Heater voltage < 2.34 V | Time after engine start, >5 Sec heater commanded off | 0.50 Sec | Continuous 2 DCY |
| P0032 | HO2S Heater Control Circuit High (Bank 1, Sensor 1) Short to B+ | Check the Oxygen Sensor (O2S) Heater -Z19-. Refer to OXYGEN SENSOR O2S HEATER, CHECKING . | Heater voltage > 3.59 V | Time after engine start, >5 Sec heater commanded on | 0.50 Sec | Continuous 2 DCY |
| P0036 | HO2S Heater Control Circuit (Bank 1, Sensor 2) open circuit | Check the Oxygen Sensor (O2S) Heater -Z29-. Refer to OXYGEN SENSOR O2S 1 HEATER BEHIND TWC CATALYTIC CONVERTER, CHECKING . | SULEV Heater voltage, 4.50-5.50 V | Time after engine start, >5 Sec heater commanded off | 0.50 Sec | Continuous 2 DCY |
| P0036 | HO2S Heater Circuit (Bank 1, Sensor 3) open circuit SULEV | Check the Oxygen Sensor (O2S) Heater - Center Three Way Catalytic Converter (TWC) -Z64-. | Heater voltage 4.50...5.50 V | Engine speed, >80 RPM heater commanded off | 0.50 Sec | Continuous 2 DCY |
| P0037 | HO2S Heater Control Circuit Low (Bank 1, Sensor 2) short to ground | Check the Oxygen Sensor (O2S) Heater -Z29-. Refer to OXYGEN SENSOR O2S 1 HEATER BEHIND TWC CATALYTIC CONVERTER, CHECKING . | SULEV Heater voltage < 3 V ULEV Heater voltage < 3 V | SULEV Time after engine start, >5 Sec heater commanded off ULEV engine speed >80 RPM heater, commanded off | 0.50 Sec | Continuous 2 DCY |
| P0038 | HO2S Heater Control Circuit High (Bank 1, Sensor 2) Short to B+ | Check the Oxygen Sensor (O2S) Heater -Z29-. Refer to OXYGEN SENSOR O2S 1 HEATER BEHIND TWC CATALYTIC CONVERTER, CHECKING . | Heater current, > 2.70...5.50 A | Engine speed, >80 RPM heater commanded on | 0.50 Sec | Continuous 2 DCY |
| P0042 | HO2S Heater Circuit (Bank 1, Sensor 3) open circuit SULEV | Check the Oxygen Sensor (O2S) Heater - Center Three Way Catalytic Converter (TWC) -Z64-. | Heater voltage 4.50...5.50 V | Engine speed, >80 RPM heater commanded off | 0.50 Sec | Continuous 2 DCY |
| P0043 | HO2S Heater Control Circuit Low (Bank 1, Sensor 2) short to ground | Check the Oxygen Sensor (O2S) Heater -Z29-. Refer to OXYGEN SENSOR O2S 1 HEATER BEHIND TWC CATALYTIC CONVERTER, CHECKING . | SULEV Heater voltage < 3 V ULEV Heater voltage < 3 V | SULEV Time after engine start, >5 Sec heater commanded off ULEV engine speed >80 RPM heater, commanded off | 0.50 Sec | Continuous 2 DCY |
| P0044 | HO2S Heater Control Circuit High (Bank 1, Sensor 2) Short to B+ | Check the Oxygen Sensor (O2S) Heater -Z29-. Refer to OXYGEN SENSOR O2S 1 HEATER BEHIND TWC CATALYTIC CONVERTER, CHECKING . | Heater current, > 2.70...5.50 A | Engine speed, >80 RPM heater commanded on | 0.50 Sec | Continuous 2 DCY |
| P050A | Idle Air Control System RPM Lower Or Higher Than Expected | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Out of range-low engine speed deviation <80 RPM Out of range-high engine speed deviation >80 RPM | Time after engine start >0.0 Sec driver torque demand none vehicle speed 0 km/h altitude <2700 m IAT >-48 °C evap purge valve closed catalyst heating active FOR MANUAL TRANSMISSIONS: engine load <40...75% catalyst heating active time after engine start >0.0 Sec driver torque demand none vehicle speed 0 km/h altitude <2700 m IAT >-48 °C catalyst heating active | 4 Sec | Multiple 2 DCY |
| P0068 | MAP/MAF - Throttle Position Correlation | Check the Mass Air Flow (MAF) Sensor -G70-. Refer to MASS AIR FLOW SENSOR, CHECKING . | Plausibility with fuel system, load calculation <50% plausibility with fuel system, load calculation >50% | Fuel system monitor, running lambda control closed loop | 30 Sec | Continuous 2 DCY |
| P0070 | Ambient air temp sensor short to B+ | Check the Outside Air Temperature Sensor -G17-. | Ambient air temp <45.0 °C | CAN active | 2 Sec | Multiple 2 DCY |
| P0071 | Rationality check | Check the Outside Air Temperature Sensor -G17-. | Difference value AAT-ECT @ engine start (depending on engine-off time) > |25...40K AND difference value AAT-IAT engine start (depending on engine-off time) > 25....40K | Engine off time >6 h ECT @engine start minus IAT @ engine start<=40...25 °C ECT @ engine start <.75 °C minus ECT @ time after 60 Sec AAT @ engine start <=5.2 °C minus AAT @ condition vehicle speed >25 MPH for time >10 Sec intake air temp <=5.2 °C @ engine start minus intake air temp @ condition vehicle speed >25 MPH for time >10 Sec | 0 Sec | Once/DCY 2 DCY |
| P0072 | Ambient air temp sensor short to ground | Check the Outside Air Temperature Sensor -G17-. | Ambient air temp >87.0 °C | CAN active | 2 Sec | Multiple 2 DCY |
| P0087 | Fuel Rail/System Pressure - Too Low | Check the Fuel Pressure Sensor -G247-. | Pressure control activity, > 4.00 mPa AND fuel trim activity, 1.30... 16.00 AND difference between target pressure vs. actual pressure, > -16.38 mPa | Engine speed, > 600 RPM evap purge adaptation, < 22.00 fuel cut off, not active lambda control, closed loop | 5 Sec | Multiple 2 DCY |
| P0088 | Fuel Rail/System Pressure - Too High | Check the Fuel Pressure Sensor -G247-. | Fuel rail pressure > 13.9 MPa | 3 Sec | 2 DCY | |
| P0089 | Fuel Pressure Regulator 1 Performance | Check the Fuel Pressure Sensor -G247-. | Actual pressure Deviation <100 kPa >100 kPa | ECT, > -48 °C Time after engine start | 0.5 Sec | 2 DCY |
| P0100 | Mass or Volume Air Flow A Circuit | Check the Mass Air Flow (MAF) Sensor -G70-. Refer to MASS AIR FLOW SENSOR, CHECKING . | MAF sensor signal, 0 u Sec | 0.50 Sec | Continuous 2 DCY | |
| P0101 | Mass or Volume Air Flow A Circuit Range/Performance | Check the Mass Air Flow (MAF) Sensor -G70-. Refer to MASS AIR FLOW SENSOR, CHECKING . | Mass air flow vs lower threshold model <12% mass air flow vs upper threshold <12% load calculation >21%. 23 for ULEV only AND fuel system (mult) <-19%. -23 ULEV only load calculation <21%. -23 for ULEV only AND fuel system (mult) >19%. 23 ULEV only | Time after engine start, >150 camshaft revs time after engine start, >150 camshaft revs throttle position <99.6% engine speed 1320...5000 RPM ECT >60.0 °C IAT <90.0°C mass air flow 0.0...450kg/h engine load 20...100% lambda control closed loop evap purge valve closed if low fuel signal then wait until mass fuel integral >0.0kg throttle position <99.6% engine speed 1320...5000 RPM ECT >60.0 °C IAT <90.0°C mass air flow 0.0...450kg/h engine load 20...100% lambda control closed loop evap purge valve closed if low fuel signal then wait until mass fuel integral >0.0kg | 2 Sec | Multiple 2 DCY |
| P0102 | Mass or Volume Air Flow A Circuit Low Input | Check the Mass Air Flow (MAF) Sensor -G70-. Refer to MASS AIR FLOW SENSOR, CHECKING . | MAF sensor signal, <66 u Sec | 0.50 Sec | Continuous 2 DCY | |
| P0103 | Mass or Volume Air Flow A Circuit High Input | Check the Mass Air Flow (MAF) Sensor -G70-. Refer to MASS AIR FLOW SENSOR, CHECKING . | MAF sensor signal, >4500 u Sec | 0.50 Sec | Continuous 2 DCY | |
| P0106 | Manifold Absolute Pressure/BARO Sensor Range/Performance | Check the Charge Air Pressure Sensor -G31-. Refer to.-- If the Charge Air Pressure Sensor -G31- has no faults, check the altitude sensor co-located within the ECM.-- Check TSB's for related information. | Boost pressure signal >Altitude sensor +230 hPa | Altitude sensor, No DTC Boost pressure sensor, No DTC Engine speed, <1000 RPM AND Throttle position, <7.01% DK for 3 Sec. Throttle position sensor, No DTC | 1 Sec | 2 DCY |
| P0111 | Intake Air Temperature Sensor 1 Rationality check ULEV only | Check the Intake Air Temperature (IAT) Sensor -G42- Refer to INTAKE AIR TEMPERATURE SENSOR, CHECKING | Difference value: IAT-ECT @ engine start (depending on engine-off time, >25...40 K AND difference value: IAT-AAT @ engine start (depending on engine-off time), >25...40 K | Engine-off time, >6 h ECT @ engine start minusAAT @ engine start, <=25...40 °C ECT @ engine start, <1.5 °C minus ECT @ time after engine start, 60 Sec AAT @ engine start, <=5.2 °C minus AAT @ condition vehicle speed, >25 MPH for time >30 Sec | 0 Sec | Once/DCY 2 DCY |
| P0112 | Intake Air Temperature Sensor 1 Circuit Low Input | Check the Intake Air Temperature (IAT) Sensor -G42- Refer to INTAKE AIR TEMPERATURE SENSOR, CHECKING | IAT, > 141.0 °C | 2 Sec | Multiple 2 DCY | |
| P0113 | Intake Air Temperature Sensor 1 Circuit High Input | Check the Intake Air Temperature (IAT) Sensor -G42- Refer to INTAKE AIR TEMPERATURE SENSOR, CHECKING | IAT, <45.80 °C | 2 Sec | Multiple 2 DCY | |
| P0116 | Engine Coolant Temperature Sensor 1 Circuit Range/Performance. Only SULEV | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the coolant regulator. Refer to COOLANT THERMOSTAT HOUSING COMPONENT OVERVIEW or to THERMOSTAT, CHECKING . | Stuck high: no change of signal, <1.5K | ECT @ start, 109.6...140.30 °C substitute ECT, >-48.00 °C Driving condition L: vehicle speed, 0.0...10.00km/h mass air flow, 4.0...180.0 kg/h time required/frequency, 3 times Driving condition H: vehicle speed, 40.0...120 ikm/h mass air flow, 12...36...152 kg/h time required, >40 Sec frequency, once | 115 Sec | Once/DCY 2 DCY |
| P0116 | Engine Coolant Temperature Sensor 1 Circuit Range/Performance. Only SULEV | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the coolant regulator. Refer to COOLANT THERMOSTAT HOUSING COMPONENT OVERVIEW or to THERMOSTAT, CHECKING . | Stuck low: no change of signal, <1.5K | ECT @ start, 50.30...88.4 °C subsitute ECT, >-48.00 °C Driving condition L: vehicle speed, 0.0...10.00km/h mass air flow, 4.0...180.0 kg/h time required >25 Sec frequency, 3 times Driving condition H: vehicle speed, 40.0...120 ikm/h mass air flow, 12...36...152 kg/h time required, >40 Sec frequency, once | 115 Sec | Once/DCY 2 DCY |
| P0116 | Engine Coolant Temperature Sensor 1 Circuit Range/Performance. Only SULEV | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the coolant regulator. Refer to COOLANT THERMOSTAT HOUSING COMPONENT OVERVIEW or to THERMOSTAT, CHECKING . | Stuck in range 88.5...109.5 °C AND no change on signal, 1.5 K | Engine-off time, >9900...15600 Sec ECT @ start, 88.5...109.5 °C subsitute ECT, >-48.00 °C Driving condition L: vehicle speed, 0.0...10.00km/h mass air flow, 4.0...180.0 kg/h time required >25 Sec frequency, 3 times Driving condition H: vehicle speed, 40.0...120 ikm/h mass air flow, 12...36...152 kg/h time required, >40 Sec frequency, once | 115 Sec | Once/DCY 2 DCY |
| P0116 | Engine Coolant Temperature Sensor 1 Circuit Range/Performance. Only ULEV | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the coolant regulator. Refer to COOLANT THERMOSTAT HOUSING COMPONENT OVERVIEW or to THERMOSTAT, CHECKING . | Difference value: ECT-AAT @ engine start (depending on engine off time) >25...40 K AND difference value: ECT-IAT @ engine start (depending on engine off time) >25...40 K | Driving condition 1 engine off time, >6 h AAT at engine start, minus IAT at engine start. <=25...40 °C ECT @ engine start <1.5 °C minus ECT @ time after engine start 60 Sec and Driving condition 2 AAT at engine start, minus AAT @ condition, <=5.2 °C vehicle speed, >25 MPH for time, >30 Sec IAT @ engine start <=5.2 °C minus IAT @ condition vehicle speed, >25 MPH for time, >30 Sec | 115 Sec | Once/DCY 2 DCY |
| P0117 | Engine Coolant Temperature Sensor 1 Circuit Low Input | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the coolant regulator. Refer to COOLANT THERMOSTAT HOUSING COMPONENT OVERVIEW or to THERMOSTAT, CHECKING . | ECT, >140.30 °C | 2 Sec | Multiple 2 DCY | |
| P0118 | Engine Coolant Temperature Sensor 1 Circuit Open | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the coolant regulator. Refer to COOLANT THERMOSTAT HOUSING COMPONENT OVERVIEW or to THERMOSTAT, CHECKING . | ECT, <39.80 °C | 2 Sec | Multiple 2 DCY | |
| P0121 | Throttle/Pedal Position Sensor A Circuit Range/Performance | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | TPS 1-TPS 2, >6.30 % AND Actual TPS 1 -calc. value, >actual TPS 2 calc. value OR TPS 1 -calc value >9.00% | Engine speed >480 RPM | 0.28 Sec | Multiple 2 DCY |
| P0122 | Throttle/Pedal Position Sensor A Circuit Low Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage, <0.20 V | 0.14 Sec | Multiple 2 DCY | |
| P0123 | Throttle/Pedal Position Sensor A Circuit High Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage, > 4.81 V | 0.14 Sec | Multiple 2 DCY | |
| P0130 | O2 Sensor Circuit (Bank 1, Sensor 1) | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | O2S ceramic temp. <640.0 °C | Modeled exhaust temp>300 °C fuel cut-off not active | 12 Sec | Multiple 2 DCY |
| P0131 | O2 Sensor Circuit, Bank 1 - Sensor 1 Low Voltage | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | VM, > 2 V UN, > 1.75 V IA, >0.30 V IP >0.30 V | 10 Sec | 2 DCY | |
| P0132 | O2 Sensor Circuit, Bank 1 - Sensor 1 High Voltage | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | VM, > 3 V UN, > 4 V IA, 1.5 V IP >1.50 V | 10 Sec | 2 DCY | |
| P0133 | O2 Circuit Slow Response (Bank 1, Sensor 1) | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | O2S signal front vs. modeled O2S signal ratio <=0.35 and >0.01 Cycles completed, >12 B8 ULEVII cycles completed >40 | Engine speed, 1320-40000 RPM Delta engine load, 35...100.01% Delta engine load, <6% Actual Lambda value, 0.85...1.15 EVAP Purge flow <18.00 lambda control, closed loop | 40 Amplitudes | 2 DCY |
| P0135 | O2 Heater Circuit (Bank 1, Sensor 1) | Check the Oxygen Sensor (O2S) Heater -Z19-. Refer to OXYGEN SENSOR O2S HEATER, CHECKING . | Out of range-high O2S ceramic temperature, < 715 °C AND Heater duty cycle, 100% Rationality check: O2S ceramic temperature, < 715 °C AND time after O2S heater on 40 Sec Out of range low: difference between measured calibration resistance in ECM and set value, >45 ohms | Out of range high: Modeled exhaust gas temp, > 299.99 °C Heater control, Active Rationality check: ECT at start, >0.80 °C engine shut-off time >300 Sec Out of range low: time after engine start >15 Sec engine speed, idle | 55 Sec 40 Sec 15 | Multiple 2 DCY |
| P0136 | O2 Circuit (Bank 1, Sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Delta voltage one step at heater switching >2.0020 V Number of checks 10 | Modeled exhaust gas temp. 200-800 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec | 6 Sec | 2 DCY |
| P0137 | O2 Circuit Low Voltage (Bank 1, Sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Cold condition, Signal voltage, < 59.6 mV Warm condition, signal voltage <59.6 mV reaction at closed loop enrichment, no reaction | ECT at engine off, >60 °C ECT <39.8 °C Modeled exhaust gas temp. 200-800 °C for 60 Sec. dewpoint, exceeded and lower exhaust gas temp limit exceeded for, 60 Sec 1st lambda control loop, not at max. value modeled exhaust gas temp. dew point exceeded and lower exhaust gas temp. limit exceeded for 60 Sec | 05.1 Sec 40 Sec | Once/DCY 2 DCY multiple 2 DCY |
| P0138 | O2 Circuit High Voltage (Bank 1, Sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Signal voltage >1.26 V | Modeled exhaust gas temp. 200-800 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec | 5.1 Sec | Multiple 2 DCY |
| P0139 | O2 Circuit Slow Response (Bank 1, Sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | EWMA filtered transient time at fuel cut-off, >0.4 Sec in voltage range, 401.4...201.2 mV number of checks (initial phase), >3 number of checks (step function), >3 | Rich voltage, >=547.9 mV lean voltage <=201.2 mV OR Max O2 mass flow (disable), >=5000 mg O2S rear, ready fuel cut-off, ready front O2 sensor, lambda signal, >2.00 modeled exhaust gas temp. >400 °C exhaust gas mass flow, >25.0 kg/h rear O2 sensor internal resistance, <=700ohms or resistance measurement, ready front O2 sensor, sensor cross change, no fault rear O2 sensor heater, wires and oscillating check, no fault purge valve, no fault trigger for step change, delta transient time, >0 | 0.1 Sec | 2 DCY |
| P0140 | O2 Circuit No Activity Detected (Bank 1, Sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Signal voltage, 401...499 mV O2S rear internal resistance >40 Kohms | Modeled exhaust temp. 800 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec Modeled exhaust temp. >600 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec O2S rear, ready | 200 Sec | 2 DCY |
| P0141 | O2 Heater Circuit (Bank 1, Sensor 2) out of range ULEV | Check the Oxygen Sensor (O2S) Heater -Z29-. Refer to OXYGEN SENSOR O2S 1 HEATER BEHIND TWC CATALYTIC CONVERTER, CHECKING . | Heater resistance, 810...4560 ohms | Modeled exhaust gas temp, 250-650.1 °C Engine shutoff time, >300 Sec. fuel cut-off not active heater commanded on | 15 Sec | Multiple 2 DCY |
| P0142 | O2 circuit Bank 1 Sensor 3 heater check | Check the Oxygen Sensor 02S) 3 (behind Three Way Catalytic Converter (TWC)) Heater -Z64-. | Delta voltage one step at heater switching, >2.0 V number of checks, 10 | Modeled exhaust gas temp. 200-800 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec | 10 Sec | 2 DCY |
| P0143 | O2 circuit Bank 1 Sensor 3 Short to ground | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Cold condition, Signal voltage, < 59.6 mV Warm condition, signal voltage <59.6 mV short to B+, voltage >1.26 V | ECT at engine off, >60 °C ECT <39.8 °C Modeled exhaust gas temp. 200-800 °C dewpoint, exceeded and lower exhaust gas temp limit exceeded for, 60 Sec 1st lambda control loop, not at max. value modeled exhaust gas temp. dew point exceeded and lower exhaust gas temp. limit exceeded for 60 Sec | 5.1 Sec 40 Sec | Once/DCY 2 DCY multiple 2 DCY |
| P0144 | O2 circuit Bank 1 Sensor 3 Short to Batt. + | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Signal voltage >1.26 V | Modeled exhaust gas temp. 200-800 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec | 5.1 Sec | Multiple 2 DCY |
| P0145 | O2 Circuit Slow Response (Bank 1, Sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | EWMA filtered transient time at fuel cut-off, >0.4 Sec in voltage range, 401.4...201.2 mV number of checks (initial phase), >3 number of checks (step function), >3 | Rich voltage, >=547.9 mV lean voltage <=152.3 mV OR Max O2 mass flow (disable), >=6000 mg O2S rear, ready fuel cut-off, active front O2 sensor, lambda signal, >2.00 modeled exhaust gas temp. >400 °C exhaust gas mass flow, >25.0 kg/h rear O2 sensor internal resistance, <=131 Kohms or resistance measurement, ready front O2 sensor, sensor cross change, no fault rear O2 sensor heater, wires and oscillating check, no fault purge valve, no fault trigger for step change, delta transient time, READ ERROR | 4.5 Sec | 2 DCY |
| P0146 | O2 circuit Bank 1 Sensor 3 Open circuit | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Signal voltage, 401.4...499 mV internal resistance, 40 Kohms | Modeled exhaust gas temp. 200-800 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec Modeled exhaust temp. >600 °C dewpoint exceeded and lower exhaust gas temp.limit exceeded for 60 Sec O2S rear, ready | 200 Sec | Multiple 2 DCY |
| P0147 | O2 circuit Bank 1 Sensor 3 heater check SULEV | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287 -. | Heater resistance 1056...11656 ohms | Modeled exhaust gas temp, 250-650.1 °C Engine shutoff time, >300 Sec. fuel cut-off not active heater commanded on | 15 Sec | Multiple 2 DCY |
| P0171 | System Too Lean (Bank 1) | Check the fuel pressure --. Refer to FUEL PRESSURE TEST .-- Check the Fuel Pressure Sensor -G247-. -- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING .-- Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING .-- Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING .-- Check the intake system for leaks (false air).-- Check the vacuum lines for leaks | Lean @ idle Adaptive value >21% lean @ part-load Adaptive value 26(only B8 ULEVVII | Engine speed, 560-1200 RPM Engine load, 9.0...45% mass air flow, 5.0...23.0 kg/h ECT, >63.0 °C IAT, <90.0 °C part load adaptation, ready lambda control, closed loop evap purge valve, closed if low fuel signal then wait until mass fuel integral, > 0.00 kg throttle position, <99.6 Sec Engine speed, 1320-5000 RPM Engine load, 20...100% mass air flow, 27...450 kg/h ECT, >63.0 °C IAT, <90.0 °C lambda control, closed loop evap purge valve, closed if low fuel signal then wait until mass fuel integral, > 0.00 kg | 10 Sec 10 Sec | 2 DCY |
| P0172 | System Too Rich (Bank 1) | Check the fuel pressure --. Refer to FUEL PRESSURE TEST .-- Check the Fuel Pressure Sensor -G247-. -- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING .-- Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING .-- Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING .-- Check the intake system for leaks (false air).-- Check the vacuum lines for leaks | Too rich at idle Adaptive value <5.02% (<6.0 only B8 ULEV) too rich at part-load Adaptive value <21% (-26(only B8 ULEVVII) | Engine speed, 560-1200 RPM Engine load, 9.0...45% mass air flow, 5.0...23.0 kg/h ECT, >63.0 °C IAT, <90.0 °C part load adaptation, ready lambda control, closed loop evap purge valve, closed if low fuel signal then wait until mass fuel integral, > 0.00 kg throttle position, <99.6 Sec Engine speed, 1320-5000 RPM Engine load, 20...100% mass air flow, 27...450 kg/h ECT, >63.0 °C IAT, <90.0 °C lambda control, closed loop evap purge valve, closed if low fuel signal then wait until mass fuel integral, > 0.00 kg | 10 Sec 10 Sec | 2 DCY |
| P0190 | Fuel Rail Pressure Sensor A Circuit | Check the Fuel Pressure Sensor -G247-. | Signal voltage > 4.8 V | 0.5 Sec | Continuous 2 DCY | |
| P0191 | Fuel Rail Control Valve, high pressure side | Check the Fuel Pressure Sensor -G247-. | Actual pressure >20.6 mPa | Time after engine start, >0.00 Sec engine speed, >90.0 RPM | 3.0 Sec | Multiple 2 DCY |
| P0192 | Fuel Rail Pressure Sensor A Circuit Low Input | Check the Fuel Pressure Sensor -G247-. | Signal voltage < 2.0 V | 0.5 Sec | Continuous 2 DCY | |
| P0201 | Injector Circuit / Open - Cylinder 1 | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Low side signal current <2.10 A | Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0202 | Injector Circuit / Open - Cylinder 2 | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Low side signal current <2.10 A | Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0203 | Injector Circuit / Open - Cylinder 3 | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Low side signal current <2.10 A | Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0204 | Injector Circuit / Open - Cylinder 4 | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 2, CHECKING . | Low side signal current <2.10 A | Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0221 | Throttle/Pedal Position Sensor/Switch B Circuit Range/Performance | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | TPS 1-TPS 2, >6.30% AND actual TPS 1 - calc value, >actual TPS2 -calc. value OR TPS 1- calc. value, >9.00% | Engine speed >480 RPM | 0.28 Sec | Multiple 2 DCY |
| P0222 | Throttle/Pedal Position Sensor/Switch B Circuit Low Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage < 0.20 V | 0.14 Sec | Multiple 2 DCY | |
| P0223 | Throttle/Pedal Position Sensor/Switch B Circuit High Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage, > 4.81 V | 0.14 Sec | Multiple 2 DCY | |
| P0261 | Cylinder 1 Injector Circuit Low | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current <2.10 A | Engine speed, > 80 RPM High side signal current, > 4.20 A | 0.5 Sec | Continuous 2 DCY |
| P0262 | Cylinder 1 Injector Circuit High | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current >14.70 A | Engine speed, > 80 RPM injection valve, switched on | 0.5 Sec | Continuous 2 DCY |
| P0264 | Cylinder 2 Injector Circuit Low | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current <2.10 A | Engine speed, > 80 RPM High side signal current, > 4.20 A | 0.5 Sec | Continuous 2 DCY |
| P0265 | Cylinder 2 Injector Circuit High | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current >14.70 A | Engine speed, > 80 RPM Injection valve, Commanded on | 0.5 Sec | Continuous 2 DCY |
| P0267 | Cylinder 3 Injector Circuit Low | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current <2.10 A | Engine speed, > 80 RPM High side signal current, > 4.20 A | 0.5 Sec | Continuous 2 DCY |
| P0268 | Cylinder 3 Injector Circuit High | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current >14.70 A | Engine speed, > 80 RPM Injection valve, Commanded on | 0.5 Sec | Continuous 2 DCY |
| P0270 | Cylinder 4 Injector Circuit Low | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 2, CHECKING . | Low side signal current <2.10 A | Engine speed, > 80 RPM High side signal current, > 4.20 A | 0.5 Sec | Continuous 2 DCY |
| P0271 | Cylinder 4 Injector Circuit High | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 2, CHECKING . | Signal current >14.70 A | Engine speed, > 80 RPM Injection valve, Commanded on | 0.5 Sec | Continuous 2 DCY |
Ignition system
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P0300 | Random Misfire Detected | Check the Spark plugs.-- Check the intake system for leaks.-- Check the fuel pressure. Refer to FUEL PRESSURE TEST .-- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . OR FUEL INJECTORS, BANK 2, CHECKING -- Check the Ignition Coils with Power Output Stage -N70, N127, N291, N292-. Refer to MASS AIR FLOW SENSOR, CHECKING . | "> 2.1 (PZEV) > 1.9 (Bin 5 / B8 ULEV II)" | Engine speed range, 440-6800 RPM Engine torque, >=0 Nm IAT, >-48 °C ECT at start, > 10.50 °C Fuel cutoff, Not active rough road not detected internal CAN no fault | 1000 Rev. 200 Rev. | 2 DCY continuous |
| P0301 | Cylinder 1 Misfire Detected | Check the Spark plugs.-- Check the intake system for leaks.-- Check the fuel pressure. Refer to FUEL PRESSURE TEST .-- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING .-- Check the Ignition Coils with Power Output Stage -N70, N127, N291, N292-. Refer to MASS AIR FLOW SENSOR, CHECKING . | Catalyst damage misfire rate (MR) >2.9...20.0 % PZEV > > 3.2...20.0 Bin 5 | Engine speed range, 440-6800 RPM Engine torque, >=0 Nm IAT, >-48 °C ECT at start, > 10.50 °C Fuel cutoff, Not active rough road not detected internal CAN no fault | 200 Rev. | 2 DCY continuous |
| P0302 | Cylinder 2 Misfire Detected | Check the Spark plugs.-- Check the intake system for leaks.-- Check the fuel pressure. Refer to FUEL PRESSURE TEST .-- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING .-- Check the Ignition Coils with Power Output Stage -N70, N127, N291, N292-. Refer to MASS AIR FLOW SENSOR, CHECKING . | Catalyst damage misfire rate (MR) >2.9...20.0 % PZEV > > 3.2...20.0 Bin 5 | Engine speed range, 440-6800 RPM Engine torque, >=0 Nm IAT, >-48 °C ECT at start, > 10.50 °C Fuel cutoff, Not active rough road not detected internal CAN no fault | 200 Rev. | 2 DCY continuous |
| P0303 | Cylinder 3 Misfire Detected | Check the Spark plugs.-- Check the intake system for leaks.-- Check the fuel pressure. Refer to FUEL PRESSURE TEST .-- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING .-- Check the Ignition Coils with Power Output Stage -N70, N127, N291, N292-. Refer to MASS AIR FLOW SENSOR, CHECKING . | Catalyst damage misfire rate (MR) >2.9...20.0 % PZEV > > 3.2...20.0 Bin 5 | Engine speed range, 440-6800 RPM Engine torque, >=0 Nm IAT, >-48 °C ECT at start, > 10.50 °C Fuel cutoff, Not active rough road not detected internal CAN no fault | 200 Rev. | 2 DCY continuous |
| P0304 | Cylinder 4 Misfire Detected | Check the Spark plugs.-- Check the intake system for leaks.-- Check the fuel pressure. Refer to FUEL PRESSURE TEST .-- Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 2, CHECKING .-- Check the Ignition Coils with Power Output Stage -N70, N127, N291, N292-. Refer to MASS AIR FLOW SENSOR, CHECKING . | Catalyst damage misfire rate (MR) >2.9...20.0 % PZEV > > 3.2...20.0 Bin 5 | Engine speed range, 440-6800 RPM Engine torque, >=0 Nm IAT, >-48 °C ECT at start, > 10.50 °C Fuel cutoff, Not active rough road not detected internal CAN no fault | 200 Rev. | 2 DCY continuous |
| P0321 | Ignition/Distributor Engine Speed Input Circuit Range/Performance | Check the Engine Speed (RPM) Sensor -G28-. Refer to ENGINE SPEED SENSOR, CHECKING . | Counted teeth versus reference, incorrect OR monitoring reference gap, failure | 0.50 Sec | Continuous 2 DCY | |
| P0322 | Ignition/Distributor Engine Speed Input Circuit No Signal | Check the Engine Speed (RPM) Sensor -G28-. Refer to ENGINE SPEED SENSOR, CHECKING . | Camshaft signals >3 Engine speed, no signal | 0.50 Sec | Continuous 2 DCY | |
| P0324 | Knock Control System Error | Check the Knock Sensor -G61-. Refer to KNOCK SENSOR 1, CHECKING | Signal fault counter (combustion), >24.0 OR signal fault counter (measuring window), >2.00 Communication errors SPI communication > 25 | Engine speed, 0 RPM | 0.5 Sec | Continuous 2 DCY |
| P0327 | Knock Sensor 1 Circuit Low Input (Bank 1) Short to ground, Port B | Check the Knock Sensor -G61-. Refer to KNOCK SENSOR 1, CHECKING | Lower threshold, <0.70 V | Engine speed, > 1000 RPM | 0.5 Sec | Continuous 2 DCY |
| P0327 | Knock Sensor 1 Circuit Short to ground, Port A | Check the Knock Sensor -G61-. Refer to KNOCK SENSOR 1, CHECKING | Lower threshold, <0.70 V | Engine speed, > 1000 RPM | 0.5 Sec | Continuous 2 DCY |
| P0327 | Knock Sensor 1 Circuit Signal range check | Check the Knock Sensor -G61-. Refer to KNOCK SENSOR 1, CHECKING | Lower threshold, <0.0....2.1582 V | Engine speed, > 1000 RPM ECT >40°C engine load, >23.734...55.172% | Continuous 2 DCY | |
| P0328 | Knock Sensor 1 Circuit signal range check (Bank 1) | Check the Knock Sensor -G61-. | Upper threshold 29.0674...114.9023 V | Engine speed, > 2000 RPM ECT, > 40.5 °C Engine load, 22.734...55.172%30% | 0.5 Sec | 2 DCY |
| P0328 | Knock Sensor 1 Circuit short to B+ Port B (Bank 1) | Check the Knock Sensor -G61-. Refer to KNOCK SENSOR 1, CHECKING | Upper threshold >1.00 V | Engine speed >1000 RPM | 0.5 Sec | Continuous 2 DCY |
| P0328 | Knock Sensor 1 Circuit short to B+ Port A (Bank 1) | Check the Knock Sensor -G61-. Refer to KNOCK SENSOR 1, CHECKING | Upper threshold >1.00 V | Engine speed >1000 RPM | 0.5 Sec | Continuous 2 DCY |
| P0340 | Camshaft Position Sensor A Circuit (Bank 1 or single sensor) | Check the Camshaft Position (CMP) Sensor -G40-. Refer to CAMSHAFT POSITION SENSOR, CHECKING . | Cam adaption values out of range >20 ° KW <-20 ° KW Difference of adapted and actual values >9° KW | Engine speed sensor, No DTC Phase sensor, No DTC Cam adaptation, Active Engine speed sensor, No DTC Phase sensor, No DTC Camshaft adjustment, No DTC Engine start, Completed Cam adaptation, Completed Camshaft in ref pos. for >2 sec. | 2 Sec | 2 DCY |
| P0341 | Camshaft Position Sensor A Circuit Range/Performance (Bank 1 or single sensor) | Check the Camshaft Position (CMP) Sensor -G40-. Refer to CAMSHAFT POSITION SENSOR, CHECKING . | Signal pattern, incorrect | 0.50 Sec | Continuous 2 DCY | |
| P0342 | Camshaft Position Sensor A Circuit Low Input (Bank 1 or single sensor) | Check the Camshaft Position (CMP) Sensor -G40-. Refer to CAMSHAFT POSITION SENSOR, CHECKING . | Signal voltage low and crankshaft signals, 8.0 | 0.50 Sec | Continuous 2 DCY | |
| P0343 | Camshaft Position Sensor A Circuit High Input (Bank 1 or single sensor) | Check the Camshaft Position (CMP) Sensor -G40-. Refer to CAMSHAFT POSITION SENSOR, CHECKING . | Signal voltage low and crankshaft signals, 8.0 | 0.50 Sec | Continuous 2 DCY | |
| P0351 | Ignition Coil A Primary/Secondary Circuit | Check the Ignition Coils with Power Output Stage -N70-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current, < -0.25...2.00 mA OR Internal check, failed | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
| P0352 | Ignition Coil B Primary/Secondary Circuit | Check the Ignition Coils with Power Output Stage - N127-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current, < -0.25...2.00 mA OR Internal check, failed | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
| P0353 | Ignition Coil C Primary/Secondary Circuit | Check the Ignition Coils with Power Output Stage - N291-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current, < -0.25...2.00 mA OR Internal check, failed | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
| P0354 | Ignition Coil D Primary/Secondary Circuit | Check the Ignition Coils with Power Output Stage -N292-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current, < -0.25...2.00 mA OR Internal check, failed | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
Additional exhaust regulation
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P0410 | System check after SAI PZEV only | Check the Secondary Air System. | Deviation SAI pressure, >20.0 hPa | Mass air flow, 7...150kg/h Delta engine load, -10...10% rev ECT, 5...39.8 °C IAT, 5...40 °C altitude, <2700 m SAI pressure sensor, ready no fault. | 10 Sec | Once/DCY 2 DCY |
| P0413 | Open circuit PZEV only | Check the Secondary Air System. | Signal voltage, 9.25...11.25 V | Air valve, commanded off engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0414 | Short to ground PZEV only | Check the Secondary Air System. | Signal voltage <6.00 V | Air valve, commanded off engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0415 | Short to B+ PZEV only | Check the Secondary Air System. | Signal current 2.20...4.20 A | Air valve, commanded on engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0418 | Air pump relay. Open circuit. PZEV only | Check the Secondary Air System. | Signal voltage 4.50...5.50 V | Pump relay commanded off engine speed, >80 RPM | 0.50 Sec | Continuous 2 DCY |
| P0420 | Catalyst System (front) Efficiency Below Threshold (Bank 1) PZEV only | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING .-- Check the Three Way Catalytic Converter (TWC). Refer to CATALYTIC CONVERTER, CHECKING . | Measured OSC / OSC of borderline catalyst value for front catalyst, <0.40 OR value for front catalyst, <1.30 AND value for main catalyst, <1.20 | Time after engine start, > 0 Sec. Delta exhaust mass airflow, < 27.1 kg/h exhaust gas mass flow, lower range, 25.0...80.0 kg/h exhaust gas mass flow, upper range, 60.0...160.0 kg/h modeled exhaust gas temp. in catalyst system, lower range, 490...660 °C modeled exhaust gas temp in catalyst system, upper range, 640...780 °C Engine speed, 1200-3520 RPM number of checks, 4 O2S front, ready no fault O2S rear, ready no fault SAS not active no misfire | 50 Sec | Once/DCY 2 DCY |
| P0420 | Catalyst System (main) Efficiency Below Threshold (Bank 1) PZEV only | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING .-- Check the Three Way Catalytic Converter (TWC). Refer to CATALYTIC CONVERTER, CHECKING . | Measured OSC / OSC of borderline catalyst value for main catalyst, <0.90 WHILE value for front catalyst, <2.00 | Time after engine start, > 80 Sec. Delta exhaust mass airflow, < 30.0 kg/h exhaust gas mass flow, lower range, 25.0...80.0 kg/h exhaust gas mass flow, upper range, 60.0...160.0 kg/h modeled exhaust gas temp. in catalyst system, lower range, 435...660 °C modeled exhaust gas temp in catalyst system, upper range, 530...740 °C Engine speed, 1200-3520 RPM number of checks, 4 O2S front, ready no fault O2S rear, ready no fault SAS not active no misfire | 50 Sec | Once/DCY 2 DCY |
| P0420 | Catalyst System (only bin 5, ULEV) Efficiency Below Threshold (Bank 1) | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING .-- Check the Three Way Catalytic Converter (TWC). Refer to CATALYTIC CONVERTER, CHECKING . | Measured OSC / OSC of borderline catalyst. EWMA filter value for catalyst, <.20 | Time after engine start, > 400 Sec. Delta exhaust mass airflow, < 30.0 kg/h exhaust gas mass flow, lower range, 25.0...80.0 kg/h exhaust gas mass flow, upper range, 60.0...130.0 kg/h modeled exhaust gas temp. in catalyst system, lower range, 460...600 °C modeled exhaust gas temp in catalyst system, upper range, 500...680 °C Engine speed, 1200-3520 RPM number of checks, 4 O2S front, ready no fault O2S rear, ready no fault SAS not active no misfire | 50 Sec | Once/DCY 1 DCY |
| P0441 | Evaporative Emission System Incorrect Purge Flow | Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING .-- Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Reaction of idle controller or lambda controller Deviation less than 7% lambda controller AND 35% idle controller deviation | Evap purge flow integral, 25...120g integrated air mass, 5.5...6.5kg Engine speed, Idle RPM Engine speed Deviation, 80 RPM ECT, >65.30 °C or Substitute ECT, >80.30 °C IAT, >3.80 °C Altitude, <2836 m lambda control, closed loop | 25 Sec | Once/ DCY 2 DCY |
| P0442 | Evaporative Emission System Leak Detected (Small Leak) | Check the EVAP System, for Leaks. Refer to EVAPORATIVE SYSTEM, CHECKING FOR LEAKS .-- Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING .-- Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Time for pressure drop < 1.55...1.75 Sec. | Time after engine start> 5...65530 Sec. ECT, 3.8...120 °C ECT at start, 3.8...50.3 °C engine off time, >21600 Sec ambient air temp 3.8...59.3 °C ambient air temp drop after engine start, < 7.5 K Intake manifold vacuum, > 2560 hPa Altitude, < 2700 m Vehicle speed, >= 0 km/h Vehicle speed, > 40 km/h once Selected gear, Any drive restart temp difference, >0.0 K Evap purge valve closed LDP, Activated Delta ambient pressure, < 2.5 hPa IAT drop after engine start, < 7.5 °C delta vehicle speed not >150 km/h | 120 Sec | 2 DCY |
| P0444 | Evaporative Emission System Purge Control Valve Circuit Open | Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING . | Signal voltage> 4.40... 5.40 V | EVAP purge valve, Commanded off Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0455 | Evaporative Emission System Leak Detected (gross leak/no flow) | Check the EVAP System, for Leaks. Refer to EVAPORATIVE SYSTEM, CHECKING FOR LEAKS .-- Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING .-- Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Time for pressure drop < 0.95 Sec. | Time after engine start> 5...65530 Sec. ECT, 3.8...120 °C ECT at start, 3.8...50.3 °C engine off time, >21600 Sec ambient air temp 3.8...59.3 °C ambient air temp drop after engine start, < 12 K Intake manifold vacuum, > 2560 hPa Altitude, < 2700 m Vehicle speed, 0...0 km/h Vehicle speed, > 40 km/h once Selected gear, Any drive restart temp difference, >0.0 K Evap purge valve closed LDP, Activated Delta ambient pressure, <2.5 hPa delta vehicle speed not >150 km/h delta engine load <|768% | 120 Sec | Once/DCY 2 DCY |
| P0456 | Evaporative Emission System Leak Detected (very small leak) | Check the EVAP System, for Leaks. Refer to EVAPORATIVE SYSTEM, CHECKING FOR LEAKS .-- Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING .-- Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | <4.5-6.0 Sec. | Time after engine start> 5...1000 Sec. ECT, 3.8...120 °C ECT at start, 3.8...50.3 °C engine off time, >21600 Sec ambient air temp 3.8...59.3 °C ambient air temp drop after engine start, < 4.5 K Intake manifold vacuum, > 2560 hPa Altitude, < 2700 m Vehicle speed, 0...150 km/h Vehicle speed, > 40 km/h once Selected gear, Any drive restart temp difference, >0.0 K Evap purge valve closed LDP, Activated Delta ambient pressure, -1.523...1.523 hPa delta vehicle speed not >150 km/h delta engine load <|768% vehicle acceleration <|3.5m/s2 | 180 Sec | Once DCY 2 DCY |
| P0458 | Evaporative Emission System Purge Control Valve Circuit Low | Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING . | Signal voltage, <2.15...3.25 V | EVAP purge valve, Commanded off Engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0459 | Evaporative Emission System Purge Control Valve Circuit High | Check the Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80-. Refer to EVAPORATIVE PURGE REGULATOR VALVE, CHECKING . | Signal current, > 2.20 A | EVAP purge valve, Commanded on Engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0491 | Secondary Air System Insufficient Flow. flow check during cat. heating. PZEV only | Check the Secondary Air System. | SAI pressure measured with SAI pressure sensor vs modeled <0.6 (0.62) % | Mass air flow, 7...150kg/h Delta engine load, -10...10% rev ECT, 5...60 °C IAT, 5...40 °C altitude, <2700 m SAI pressure sensor, ready no fault. | 18.5 Sec | Once/DCY 2 DCY |
Speed and idle control
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P0501 | Vehicle Speed Sensor A Range/Performance | Check vehicle speed signal. Refer to SPEED SIGNAL, CHECKING . | VSS signal, < 4 km/h | Engine torque >150 Nm Engine speed, >2500 RPM vehicle speed sensor, no fault | 5 Sec | Multiple 2 DCY |
| P0501 | Vehicle Speed Sensor A Range/Performance Only ULEV | Check vehicle speed signal. Refer to SPEED SIGNAL, CHECKING . | VSS signal, < 4 km/h | Engine speed, 1520...4520 RPM fuel cut-off, active vehicle speed sensor, no fault | 3 Sec | Multiple 2 DCY |
| P0503 | Vehicle Speed Sensor A Out of range high | Check vehicle speed signal. Refer to SPEED SIGNAL, CHECKING . | Vehicle speed >200km/h | 0.5 Sec | Continuous 2 DCY | |
| P0506 | Idle Air Control System RPM Lower Than Expected | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Engine speed deviation <-80 RPM | Time after engine star t>0 Sec. driver torque demand, none Vehicle speed, 0 MPH Altitude, < 2700 m ECT, > -10.5 °C IAT, >-48.0 °C external torque request, not demanded engine load, 15....40% | 4 Sec | Multiple 2 DCY |
| P0507 | Idle Air Control System RPM Higher Than Expected | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Engine speed deviation >-80 RPM | Time after engine star t>0 Sec. driver torque demand, none Vehicle speed, 0 MPH Altitude, < 2700 m ECT, > -10.5 °C IAT, >-48.0 °C | 4 Sec | Multiple 2 DCY |
Control module and output signals
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P0601 | Internal Control Module Memory Check Sum Error | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Internal check sum, incorrect | Continuous 2 DCY | ||
| P0604 | Internal Control Module Random Access Memory (RAM) Error | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Write ability check, failed | Continuous 2 DCY | ||
| P0605 | Internal Control Module Read Only Memory (ROM) Error | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Checksum Incorrect | Continuous 2 DCY | ||
| P0606 | ECM Processor | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Power up calibration EEPROM check, failed A/D channel conversion check failed | Initialization phase, active initialization phase, active power-up calibration, executed | 0.5 Sec | Continuous 2 DCY |
| P0627 | Fuel Pump "A" Control Circuit /Open | Check the fuel pressure --. Refer to FUEL PRESSURE TEST . | Internal error fuel pump control unit Feedback from fuel pump control unit Pump blocked short circuit to battery +, ground or open circuit | Battery voltage, > 9-16 V Engine start, Completed | 15 Sec | No Mil |
| P0638 | Throttle Actuator Control Range/Performance - Bank 1 | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Rationality check: Time to close to reference point > 0.56 Sec. AND reference point, 2.88% signal range check: duty cycle >80% AND ECM power stage, no failure | Ignition, on Engine speed, 0 RPM IAT, >5.3 °C Vehicle speed, 0 km/h ECT, >5.3 °C | 5 Sec | Multiple 2 DCY |
| P0641 | Sensor Reference Voltage A Circuit/Open | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Signal voltage, deviation +/- 0.3 V | 0.5 Sec | Continuous 2 DCY | |
| P0642 | Sensor Reference Voltage A Circuit Low | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Signal voltage, < 4.6-5 V | Threshold values depending on internal 5 V rev voltage | 0.5 Sec | 2 DCY |
| P0643 | Sensor Reference Voltage A Circuit High | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | 5 V supply voltage >4.99-5.41 V | Threshold values depending on internal 5 V rev voltage | 0.5 Sec | 2 DCY |
| P0651 | Sensor Reference Voltage B Circuit/Open | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Signal voltage, deviation +/- 0.3 V | 0.5 Sec | Continuous 2 DCY | |
| P0652 | Sensor Reference Voltage B Circuit Low | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Signal voltage, < 4.6-5 V | Threshold values depending on internal 5 V rev voltage | 0.5 Sec | 2 DCY |
| P0653 | Sensor Reference Voltage B Circuit High | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | 5 V supply voltage >4.99-5.41 V | Threshold values depending on internal 5 V rev voltage | 0.5 Sec | 2 DCY |
| P0657 | Actuator Supply Voltage A Circuit / Open | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Signal voltage, 4.40...5.60 V | Relay, commanded off Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0658 | Actuator Supply Voltage A Circuit Low | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Signal voltage, < 2.15...3.25 V | Relay, commanded off Engine speed, > 80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0659 | Actuator Supply Voltage "A" Circuit High | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Signal current >1.10 A | Relay, commanded on Engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P0685 | ECM/PCM Power Relay Control Circuit/Open | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Signal voltage, 2.6-3.7 V Sense circuit voltage, >6 V | ECM keep alive time main relay, Commanded on (Test pulse) | 0.5 Sec | 2 DCY |
| P0686 | ECM/PCM Power Relay Control Circuit Low | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Signal voltage, 2.6-3.7 V Sense circuit voltage, >6 V | ECM keep alive time main relay, Commanded on (Test pulse) | 0.5 Sec | 2 DCY |
| P0687 | ECM/PCM Power Relay Control Circuit High | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Signal current, >1.4-0.7 A Sense circuit voltage, <6 V | Main relay, Commanded on ECM keep alive time main relay, Commanded on (Test pulse) | 0.5 Sec | 2 DCY |
| P0688 | ECM/PCM Power Relay Sense Circuit | Check the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to MOTRONIC ENGINE CONTROL MODULE POWER SUPPLY RELAY, CHECKING . | Sense voltage, <3.0 V Difference sense circuit voltage with camshaft actuator commanded off and on >2.5 V Battery voltage > 3 V | Main relay, commanded on ECM keep alive time Switch off test - Failed | 1 Sec 4 Sec 2 Sec | 2 DCY |
| P0697 | Sensor Reference Voltage C Circuit / Open | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Signal voltage, deviation +/- 0.3 V | 0.5 Sec | Continuous 2 DCY | |
| P0698 | Sensor Reference Voltage C Circuit Low | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | Signal voltage, < 4.6-5 V | Threshold values dep. on internal 5 V rev voltage | 0.4 Sec | 2 DCY |
| P0699 | Sensor Reference Voltage C Circuit High | Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information. | 5 V supply voltage>4.99-5.41 V | Threshold values dep. on internal 5 V rev voltage | 0.4 Sec | 2 DCY |
Fuel and Air ratios, control module
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P1114 | Internal resistance too large (Bank 1, sensor 2) | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Heater resistance, (128-648)*(8-40)1.02-25.9 k ohms (dep. on mod. exhaust temp. and heater power) | Battery voltage, 10.7-16.1 V Modeled exhaust gas temp, 300-600 °C Engine shutoff time, 300 Sec. IAT, >6.75 °C | 15 Sec | 2 DCY |
| P12A1 | Fuel Rail Pressure Sensor Inappropriately Low | Check the Fuel Pressure Sensor -G247-. | Pressure control activity, >2.50 mPa AND fuel trim activity, <0.80 AND difference between target pressure vs. actual pressure, -16.38...16.38 mPa | Engine speed > 600 RPM evap purge adaptation < 22.00 lambda control closed loop fuel cut off not active | 5 Sec | Multiple 2 DCY |
| P12A2 | Fuel Rail Pressure Sensor Inappropriately High | Check the Fuel Pressure Sensor -G247-. | Pressure control activity, <0.05 mPa AND fuel trim activity, >1.30 AND difference between target pressure vs. actual pressure, -16.38...16.38 mPa | Engine speed > 600 RPM evap purge adaptation < 22.00 lambda control closed loop fuel cut off not active | 5 Sec | Multiple 2 DCY |
| P12A4 | Fuel Rail Pump Control Valve Stuck Closed | Check the Fuel Pressure Sensor -G247-. | Pressure control activity, <6.00 mPa AND fuel trim activity, >.90...1.15 AND difference between target pressure vs. actual pressure, -<16.38 mPa | Engine speed > 600 RPM evap purge adaptation < 22.00 lambda control closed loop fuel cut off not active | 5 Sec | Multiple 2 DCY |
Fuel and air mixture, additional emissions regulations
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P2004 | Intake Manifold Runner Control Stuck Open Bank 1 | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Normal closed position, unable to reach Signal voltage, <2.62 or >4.65 V or Normal open position, unable to reach signal voltage, <0.35 or >2.38 V | ECM keep alive time Ignition, Off Runner flaps, Commanded closed Battery voltage, >10 V tumble flap, >5%ECT, -40.5-140 °C IAT, -40.5-140 °C Position sensor, No DTC Actuator, No DTC | 25 Sec | Once/DCY 2 DCY |
| P2008 | Intake Manifold Runner Control Circuit/Open Bank 1 | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Signal voltage 4.40...5.60 V | Tumble flap, commanded off engine speed >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2009 | Intake Manifold Runner Control Circuit/Shorted Bank 1 | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Signal voltage 2.15...3.25 V | Tumble flap, commanded off engine speed >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2010 | Intake Manifold Runner Control Circuit/Shorted to B+ Bank 1 | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Signal current >2.20 A | Tumble flap, commanded on engine speed >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2014 | Intake Manifold Runner Position Sensor/Switch Circuit Bank 1 | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Signal voltage, >4.75 V | 0.3 Sec | 2 DCY | |
| P2015 | Intake Manifold Runner Position Sensor/Switch Circuit Range/Performance Bank 1 | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Deviation runner flap position vs actual position >25 % | 1.5 Sec | Multiple 2 DCY | |
| P2016 | Intake Manifold Runner Position Sensor/Switch Circuit Low (Bank 1) | Check the Intake Flap Motor -V157- /Intake Manifold Runner Position Sensor -G336-. | Signal voltage, <0.25 V | 0.3 Sec | Continuous 2 DCY | |
| P2088 | A Camshaft Position Actuator Control Circuit Low Bank 1 short to ground | Check the Camshaft Adjustment Valve 1 -N205-. Refer to CAMSHAFT ADJUSTMENT VALVE, CHECKING . | Signal voltage, <2.15...3.25 V | Camshaft valve off Engine speed, >80 RPM | 0.50 Sec | Continuous 2 DCY |
| P2089 | A Camshaft Position Actuator Control Circuit High Bank 1 short to B+ | Check the Camshaft Adjustment Valve 1 -N205-. Refer to CAMSHAFT ADJUSTMENT VALVE, CHECKING . | Signal current, >2.20 A | Camshaft valve on Engine speed, >80 RPM | 0.50 Sec | Continuous 2 DCY |
| P2096 | Post Catalyst Fuel Trim System Too Lean Bank 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | I-portion of 2nd lambda control loop <0.03 | Modeled exhaust gas temp., 400.00... 880.00 °C exhaust gas mass flow, 20.00... 180.00 kg/h exhaust mass air integral, > 0.28 * 5 lambda control, closed loop lambda control, not at min or max limit 2nd lambda control, closed loop O2S front, ready, no fault O2S rear, ready, no fault O2S heater front, active O2S heater rear, active fuel cut off, not active catalyst heating, not active SAI, not active | 140 Sec | Multiple 2 DCY |
| P2097 | Post Catalyst Fuel Trim System Too Rich Bank 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING .-- Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | I-portion of 2nd lambda control loop >0.03 | Modeled exhaust gas temp., 400.00... 880.00 °C exhaust gas mass flow, 20.00... 180.00 kg/h exhaust mass air integral, > 0.28 * 5 lambda control, closed loop lambda control, not at min or max limit 2nd lambda control, closed loop O2S front, ready, no fault O2S rear, ready, no fault O2S heater front, active O2S heater rear, active fuel cut off, not active catalyst heating, not active SAI, not active | 140 Sec | Multiple 2 DCY |
Fuel and air ratio
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P2101 | Throttle Actuator Control Motor Circuit Range/Performance | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Duty cycle >80% AND ECM power stage, no failure deviation throttle valve angles vs calculated value, 4.0...50.0% | 0.6 Sec 0.5 Sec | Multiple 2 DCY | |
| P2106 | Throttle Actuator Control System - short to B+ or ground | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Internal check | 0.2 Sec | Continuous 2 DCY | |
| P2106 | Throttle Actuator Control System Open circuit | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Internal check | Duty cycle, >80% OR deviation throttle valve angles vs calculated value, 4.0...50.0% | 0.2 Sec | Continuous 2 DCY |
| P2106 | Throttle Actuator Control System temp./current monitoring | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Internal check, failed | 0.2 Sec | Continuous 2 DCY | |
| P2106 | Throttle Actuator Control System Functional check | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Internal check, failed | 0.2 Sec | Continuous 2 DCY | |
| P2110 | Throttle Actuator Control System - Forced Limited RPM | Check the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE, CHECKING . | Engine load Out of range | 2 DCY | ||
| P2122 | Throttle/Pedal Position Sensor/Switch D Circuit Low Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage < 0.606 V | 0.20 Sec | Continuous 2 DCY | |
| P2123 | Throttle/Pedal Position Sensor/Switch D Circuit High Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage >4.794 V | 0.20 Sec | Continuous 2 DCY | |
| P2127 | Throttle/Pedal Position Sensor/Switch E Circuit Low Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage < 0.268 V | 0.20 Sec | Continuous 2 DCY | |
| P2128 | Throttle/Pedal Position Sensor/Switch E Circuit High Input | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage >2.431 V | 0.20 Sec | Continuous 2 DCY | |
| P2138 | Throttle/Pedal Position Sensor/Switch D / E Voltage Correlation | Check the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-. Refer to THROTTLE POSITION SENSOR/ACCELERATOR PEDAL POSITION SENSOR 2, CHECKING . | Signal voltage sensor 1 vs 2, 0.167...0.703 V | Signal voltage sensor 1, >445.0 mV signal voltage sensor 2, >445.0 mV | 0.26Sec | Continuous 2 DCY |
| P2146 | Fuel Injector Group A Supply Voltage Circuit / short to ground | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 1, CHECKING . | Signal current, >14.90 A | Engine speed >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2149 | Fuel Injector Group B Supply Voltage Circuit / Short to ground | Check the Fuel injectors -N30, N31, N32, N33, N83, N84-. Refer to FUEL INJECTORS, BANK 2, CHECKING . | Signal current >14.90 A | Engine speed >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2181 | Cooling System Performance | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING .-- Check the Coolant Pump -V50- Refer to the appropriate service information.-- Check the Coolant Thermostat. Refer to the appropriate service information.. | Cooling system temp too low after a sufficient air mass flow interval, <74...84 °C (SULEV) <60...84 °C (ULEV) | Begin of mass integration when engine temp, >30 °C ECT at start, -6.7...64.5 °C ambient air temp, -6.7 °C fuel cut-off not active engine load, 0...400% delta ambient pressure, <1.5 hPa integrated air mass depending on engine temp at start and ambient air temp, 3.2...23.8 kg/h (SULEV) and 4.5...15 kg/h (ULEV) accumulated fuel cut-off time, <40...250 Sec At time of fault detection: average air mass flow, 20...164kg/h (SULEV) and 23...180kg/h (ULEV) average vehicle speed, 33.4...120 km/h | 1000 Sec | Once/DCY 2 DCY |
| P2195 | O2 Sensor Signal Biased/Stuck Lean - Bank 1, Sensor 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | Delta lambda of 2nd lambda control loop, >0.07 | Modeled exhaust gas temp., 400.00... 880.00 °C delta engine load, < 20% exhaust gas mass flow, 20.00... 180.00 kg/h exhaust mass air integral, > 0.28 * 5 kg lambda control, closed loop 2nd lambda control, closed loop O2S front, ready, no fault O2S rear, ready, no fault O2S heater front, ready, no fault O2S heater rear, ready, no fault fuel cut off, not active catalyst heating, not active SAI, not active Case 1: 1st lambda control loop, not at min or max limit 2nd lambda control loop, active | 140 Sec | Multiple 2 DCY |
| P2196 | O2 Sensor Signal Biased/Stuck Rich - Bank 1, Sensor 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | Delta lambda of 2nd lambda control loop, <0.07 | Modeled exhaust gas temp., 400.00... 880.00 °C delta engine load, < 20% exhaust gas mass flow, 20.00... 180.00 kg/h exhaust mass air integral, > 0.28 * 5 kg lambda control, closed loop 2nd lambda control, closed loop O2S front, ready, no fault O2S rear, ready, no fault O2S heater front, ready, no fault O2S heater rear, ready, no fault fuel cut off, not active catalyst heating, not active SAI, not active Case 1: 1st lambda control loop, not at min or max limit 2nd lambda control loop, active Case 2: 1st lambda control loop, at min. limit O2S front, <1 O2S rear voltage, <0.4 V Case 3: 1st lambda control loop, at max. limit O2S front, >1 O2S rear voltage, >0.6 V | 140 Sec | Multiple 2 DCY |
| P2231 | O2 Sensor Signal Circuit Shorted to Heater Circuit | Check the Oxygen Sensor (O2S) Heater -Z19-. Refer to OXYGEN SENSOR O2S HEATER, CHECKING . | Delta O2S signal front, >190uA | Engine speed, <2700 RPM engine load, <60% heater duty cycle, 20.0...80.0% Modeled exhaust, <800.1 °C lambda set value READ ERROR lambda, 0.95...1.05 O2S Heater no fault | 15 Sec | Multiple 2 DCY |
| P2237 | O2 Sensor Positive Current Control Circuit / Open - Bank 1, Sensor 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | O2S signal front 1.493...1.507 V O2S signal front < 1.70020 V AND fuel cut-off >3.00 Sec O2S signal front 1.50...1.51 V Delta lambda controller, > 0.10 | O2S ceramic temp, >715 °C Lambda control, Closed loop Mass air integral, 0.8 kg lambda set value, 0.97...1.03 O2S ceramic temp, >715 °C electrical adjustment, not active heater control, active EVAP purge valve, ready no fault O2S ceramic temp, >715 °C Lambda modulation >0.02 Lambda control, Closed loop heater control, active | 5 Sec | Multiple 2 DCY |
| P2243 | O2 Sensor Reference Voltage Circuit / Open - Bank 1, Sensor 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | O2S signal front >4.70 V and Internal resistance > 1000 ohms O2S signal front < 0.30 V And Internal resistance > 1000 ohms | Heater control, active sec. | 3 Sec | Multiple 2 DCY |
| P2257 | Air pump relay. short to grnd. PZEV only | Check the Secondary Air System. | Signal voltage <3.00 V | Pump relay commanded off engine speed >80 RPM | 2 Sec | Continuous 2 DCY |
| P2258 | Air pump relay. sort to B+. PZEV only | Check the Secondary Air System. | Signal current 0.60...1.20 A | Pump relay commanded on engine speed >80 RPM | 2 Sec | Continuous 2 DCY |
| P2270 | O2 Circuit Slow Response (Bank 1, Sensor 3 ULEV | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Rationality check, O2S signal rear, <0.620...0.654 mV | Mass air flow, >25kg/h O2S rear readiness,>10 Sec modeled exhaust gas temp. >350 °C | 100 Sec | 2 DCY |
| P2270 | O2 Circuit Slow Response (Bank 1, Sensor 2 SULEV | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Rationality check, O2S signal rear, <0.557...0.630 mV | Mass air flow, >25kg/h O2S rear readiness,>10 Sec modeled exhaust gas temp. >350 °C | 100 Sec | 2 DCY |
| P2271 | O2 Circuit (Bank 1, Sensor 3 ULEV | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Measurement range from fuel cut-off to voltage threshold, <=152.3 mV number of checks (initial phase), >=1 | Rich voltage, >=547.9 mV lean voltage <=152.3 mV OR Max O2 mass flow (disable), >=5500 mg O2S rear, ready fuel cut-off, active front O2 sensor, lambda signal, >10.00 modeled exhaust gas temp. >400 °C exhaust gas mass flow, >25.0 kg/h rear O2 sensor internal resistance, <=131 Kohms (4.6Kohms for SULEV) or resistance measurement, ready front O2 sensor, sensor cross change, no fault rear O2 sensor heater, wires and oscillating check, no fault purge valve, no fault | 0.5 Sec | 2 DCY |
| P2271 | O2 Circuit (Bank 1, Sensor 2 SULEV | Check the Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-. Refer to OXYGEN SENSOR O2S BEHIND THREE WAY CATALYTIC CONVERTER, CHECKING . | Rationality check, O2S signal rear, <0.557...0.630 mV | Mass air flow, >25kg/h O2S rear readiness,>10 Sec modeled exhaust gas temp. >350 °C | 100 Sec | 2 DCY |
| P2274 | O2 Circuit Slow Response (Bank 1, Sensor 3 SULEV | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Rationality check, O2S signal rear, <0.620...0.654 mV | Mass air flow, >25kg/h O2S rear readiness,>10 Sec modeled exhaust gas temp. >350 °C | 100 Sec | 2 DCY |
| P2275 | O2 Circuit Slow Response (Bank 1, Sensor 3 SULEV | Check the Oxygen Sensor (O2S (in Center Three Way Catalytic Converter (TWC), Bank 1 -G287-. | Measurement range from fuel cut-off to voltage threshold, <=152.3 mV number of checks (initial phase), >=1 ULEV O2S signal rear,>0.620...0.654 mV | Rich voltage, >=547.9 mV lean voltage <=152.3 mV OR Max O2 mass flow (disable), >=5500 mg O2S rear, ready fuel cut-off, active front O2 sensor, lambda signal, >10.00 modeled exhaust gas temp. >400 °C exhaust gas mass flow, >25.0 kg/h rear O2 sensor internal resistance, <=131 Kohms (4.6Kohms for SULEV) or resistance measurement, ready front O2 sensor, sensor cross change, no fault rear O2 sensor heater, wires and oscillating check, no fault purge valve, no fault ULEV mass air flow, >25kg/h O2S rear readiness,>10 Sec modeled exhaust gas temp. >350 °C fuel cut-off >3 Sec | 0.5 Sec 100 Sec | 2 DCY 2 DCY |
| P2279 | Intake air system leak | Check the Intake Air Temperature (IAT) Sensor -G42- Refer to INTAKE AIR TEMPERATURE SENSOR, CHECKING | Threshold to detect a defective system >1.33....1.6 AND ratio of the tie system defective during the measurement window to the whole duration of the measurement window >0.60000 | Time after engine start >60.0 Sec engine load <40% mass air flow <6553.50 kg/h ECT >49.50 °C IAT <99.80 °C lambda control value >0.95 lambda set value 0.95...1.05 vehicle speed < 1.00km/h lambda control active engine speed idle altitude <2700m O2S front no fault number of checks 3 | 23 Sec | Multiple 2 DCY |
| P2293 | Fuel Pressure Regulator 2 Performance | Check the Fuel Pressure Sensor -G247-. | Difference between target pressure vs. actual pressure, >1.50mPa difference between target pressure vs. actual pressure, < -1.50 mPa | Time after engine start, 10.0 Sec fuel cut off, not active | 3.5 Sec | Multiple 2 DCY |
| P2294 | Fuel Pressure Regulator 2 Control Circuit open circuit | Check the Fuel Pressure Sensor -G247-. | Signal voltage 2.30 - 2.70 V | Fuel control valve, commanded off Fuel pump, Commanded on | 1 Sec | Multiple 2 DCY |
| P2294 | Fuel Pressure Regulator 2 Control Circuit Rationality check | Check the Fuel Pressure Sensor -G247-. | Signal pattern incorrect | 1 Sec | Multiple 2 DCY | |
| P2295 | Fuel Pressure Regulator 2 Control Circuit Low short to ground | Check the Fuel Pressure Sensor -G247-. | < 1.80...2.20 V | Fuel Control Valve, Commanded off | 1 Sec | Multiple 2 DCY |
| P2296 | Fuel Pressure Regulator 2 Control Circuit High | Check the Fuel Pressure Sensor -G247-. | Signal voltage >3.9 V | Fuel Control Valve, Commanded on | 1 Sec | Multiple 2 DCY |
Ignition System
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P2300 | Ignition Coil A Primary Control Circuit Low | Check the Ignition Coils with Power Output Stage -N70-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current >24.0 mA | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
| P2301 | Ignition Coil A Primary Control Circuit High | Check the Ignition Coils with Power Output Stage -N70-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current >5.1...7.0 mA | Engine speed, >680 RPM | 0.50 Sec | Continuous 2 DCY |
| P2303 | Ignition Coil B Primary Control Circuit Low | Check the Ignition Coils with Power Output Stage - N127-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current >24.0 mA | Engine speed, >680 RPM | 0.50 Sec | Continuous 2 DCY |
| P2304 | Ignition Coil B Primary Control Circuit High | Check the Ignition Coils with Power Output Stage - N127-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current >5.1...7.0 mA | Engine speed, >680 RPM | 0.50 Sec | Continuous 2 DCY |
| P2306 | Ignition Coil C Primary Control Circuit Low | Check the Ignition Coils with Power Output Stage -N291-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current >24.0 mA | Engine speed, >680 RPM | 0.50 Sec | Continuous 2 DCY |
| P2307 | Ignition Coil C Primary Control Circuit High | Check the Ignition Coils with Power Output Stage -N291-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal voltage >5.1...7.0 mA | Engine speed, >680 RPM | Continuous 2 DCY | |
| P2309 | Ignition Coil D Primary Control Circuit Low | Check the Ignition Coils with Power Output Stage -N292-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal current >24.0 mA | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
| P2310 | Ignition Coil D Primary Control Circuit High | Check the Ignition Coils with Power Output Stage -N292-. Refer to IGNITION COIL WITH POWER OUTPUT STAGE, CHECKING . | Signal voltage >5.1...7.0 mA | Engine speed, >680 RPM | 0.5 Sec | Continuous 2 DCY |
Additional emission regulations
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P2400 | Evaporative Emission System Leak Detection Pump Control Circuit/Open | Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Signal voltage > 4.40... 5.60 V | Pump, Commanded off Engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2401 | Evaporative Emission System Leak Detection Pump Control Circuit Low | Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Signal voltage < 2.15-3.25 V | Pump, Commanded off Engine speed, >80 RPM | 0.5 Sec | Continuous 2 DCY |
| P2402 | Evaporative Emission System Leak Detection Pump Control Circuit High | Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Signal current > 3.0 A | Pump, Commanded on Engine speed, >80 RPM | 0.5 Sec | 2 DCY |
| P2403 | Evaporative Emission System Leak Detection Pump Sense Circuit/Open | Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | Low signal voltage > 0.5 Sec | Time after engine start 5...65530 Sec. ECT, 3.8...120 °C ECT at start, 3.8...50.3 °C engine off time, >21600 Sec ambient air temp 3.8...59.3 °C Altitude, < 2700 m integrated purge flow, >12.1g restart temp difference, >0.0 K Vehicle speed, >=0.0 km/h Vehicle speed, > 40 km/h once Selected gear, Any drive Evap purge valve, ready no fault LDP, commanded off delta vehicle speed not >150 km/h | 0 Sec | Once/DCY 2 DCY |
| P2404 | Evaporative Emission System Leak Detection Pump Sense Range/Performance | Check the Leak Detection Pump (LDP) -V144-. Refer to LEAK DETECTION PUMP, CHECKING . | High signal voltage > 30.4 V AND number of checks, 30.0 | Time after engine start 5...65530 Sec. ECT, 3.8...120 °C ECT at start, 3.8...50.3 °C engine off time, >21600 Sec ambient air temp 3.8...59.3 °C Altitude, < 2700 m intake manifold vacuum, >2560hPa restart temp difference, >0.0 K Vehicle speed, >=0.0 km/h Vehicle speed, > 40 km/h once Selected gear, Any drive Evap purge valve, closed, ready, no fault LDP, commanded on | 35 Sec | Once/DCY 2 DCY |
| P2414 | O2 Sensor Exhaust Sample Error Bank 1, Sensor 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | Signal voltage 3.10...4.81 V O2S signal, 2.5...3.2 Signal Voltage 2.5 V O2S signal 2.5...3.1 V | Lambda set value, 1 O2S ceramic temp.,> 715.00 °C fuel cut off, not active heater control, closed loop SAI, not active if low fuel signal then wait, > 600.00 Sec | 15 Sec | Multiple 2 DCY |
| P2431 | Rationality check | Check the Secondary Air System. Refer to appropriate service information. | Difference between SAI pressure and ambient pressure, NOT -25.0...25.00 hPa | 0.50 Sec | Once/DCY 2 DCY | |
| P2432 | Signal range check | Check the Secondary Air System. Refer to appropriate service information. | Signal voltage, <.40 V | 0.50 Sec | Continuous 2 DCY | |
| P2433 | Signal range check | Check the Secondary Air System. Refer to appropriate service information. | Signal voltage, >4.65 V | 0.50 Sec | Continuous 2 DCY | |
| P2440 | System check after SAI PZEV only | Check the Secondary Air System. Refer to appropriate service information. | SAI pressure meadured with SAI pressure sensor vs modeled while SAI valve closed. <0.55% | ECT, 5...39 °C IAT, 5...40 °C altitude, <2700m SAI pressure sensor, ready no fault | ||
| P2539 | Low Pressure Fuel System Sensor Circuit | Check the Fuel Pressure Sensor -G247-. | Signal voltage > 4.9 V | 1 Sec | 2 DCY | |
| P2540 | Low Pressure Fuel System Sensor Circuit Range/Performance | Check the Fuel Pressure Sensor -G247-. | Actual pressure Deviation < 800 kPa <80 kPa | 5 Sec | 2 DCY | |
| P2541 | Low Pressure Fuel System Sensor Circuit Low | Check the Fuel Pressure Sensor -G247-. | Signal voltage < 0.2 V | 1 Sec | 2 DCY | |
| P2626 | O2 Sensor Pumping Current Trim Circuit/Open Bank 1 Sensor 1 | Check the Heated Oxygen Sensor (HO2S) -G39-. Refer to HEATED OXYGEN SENSOR HO2S, CHECKING . | O2S signal front> 4.81 V | Modeled exhaust temp, <700 °C O2S ceramic temp, >715 °C Fuel cut off, Active heater control, closed loop if low fuel signal, then wait, >600 Sec | 1.5 Sec | Multiple 2 DCY |
Fuel and air mixture, additional emissions regulations
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| P3081 | Engine Temperature Too Low | Check Engine Coolant Temperature (ECT) Sensor -G62-. Refer to ENGINE COOLANT TEMPERATURE SENSOR, CHECKING . | Difference between ECT and modeled ECT > 9.80 K | ECT < 60 °C | 2 Sec | 2 DCY |
Control module and output signals
| DTC | Error Message | Diagnostic Procedure | Malfunction Criteria and Threshold Value | Secondary Parameters with Enable Conditions | Monitoring Time Length | Frequency of checks, MIL Illum |
|---|---|---|---|---|---|---|
| U0001 | High Speed CAN Communication Bus | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | CAN message, No feedback | Time after ignition on, 500 mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 250 mSec | 2 DCY |
| U0002 | High Speed CAN Communication Bus | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | Global time out | Time after ignition on, 500 mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 450 mSec | 2 DCY |
| U0100 | Lost Communication with ECM/PCM A | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | Failure of all CAN engine messages, Time out more than 490 mSec Failure of all CAN engine messages but not all CAN messages, Time out more than 1010 mSec | No bus off error No error failure of all CAN messages No error failure of all CAN engine messages Terminal 15 Voltage, > 9 V for more than 500 mSec > 500 mSec after reset | 1 Sec | |
| U0101 | Lost Communication with TCM | Check the CAN-Bus terminal resistance, Direct Shift Gearbox (DSG) Mechatronic -J743- to Motronic Engine Control Module (ECM) - J220-. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | Checksum check Failed Message counter check failed Time out check No message received by ECM | Time after ignition on, 500 mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 500 mSec | 2 DCY |
| U0121 | CAN ABS brake unit | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | CAN communication with brake unit, time-out | Time after ignition on, 500mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 500 mSec | 2 DCY |
| U0146 | CAN gateway A | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | CAN communication with gateway, time-out | 0.50 Sec | 2 DCY | |
| U0302 | Software Incompatibility with Transmission Control Module | Replace the Direct Shift Gearbox (DSG) Mechatronic -J743-. Refer to appropriate service information. | AT vehicle ECM coded as MT vehicle | Time after ignition on, 500 mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 100 mSec | 2 DCY |
| U0323 | CAN: Instrument cluster Audi only | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | Ambient temp value module not encoded for ambient temp sensor, 00h | Key on status ambient temp from instrument cluster, no fault | 2 Sec | Multiple 2 DCY |
| U0402 | CAN communication with TCM | Check the CAN-Bus terminal resistance, Selector Lever -E313- to Motronic Engine Control Module (ECM) - J220 | Data length code transmitted, incorrect | Time after ignition on, 500 mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 300 mSec | 2 DCY |
| U0404 | Invalid Data Received From Gear Shift Control Module | Check the CAN-Bus terminal resistance, Selector Lever -E313- to Motronic Engine Control Module (ECM) - J220-. | If the value of message counter is permanent, constant, or change exceeds a threshold, increment an event counter maximum change of message counter > 5 | No failure of selector lever CAN messages Terminal 15 voltage > 4 V for more than 500 mSec | 50 mSec | Continuous 2 DCY |
| U0415 | CAN link to speed sensor | Refer to Service Information, ABS System. | Speed sensor initialization failure | Time after ignition on, 500mSec low value, low voltage, 9 V high value, low voltage, 9.5 V low value, high voltage, 16.0 V high value, high voltage, 16.5 V | 1980mSec | 2 DCY |
| U0422 | CAN: Instrument cluster | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | Ambient temp. value (initialization), Audi, 01h | Key on status ambient temp from instrument cluster no fault electrical check ambient temp. sensor, no fault | 2.0 Sec | Multiple 2 DCY |
| U0447 | CAN gateway | Check the CAN-Bus terminal resistance. Refer to CAN BUS TERMINAL RESISTANCE, CHECKING . | CAN message, incorrect | 0.50 Sec | Continuous 2 DCY | |
| U1030 | LIN Communication | Check the Lin-Bus. Refer to LIN-BUS CIRCUIT, CHECKING . | Not active | 0.50 Sec | Continuous 2 DCY | |
| U102F | LIN Communication | Check the Lin-Bus. Refer to LIN-BUS CIRCUIT, CHECKING . | Time out | 0.50 Sec | Continuous 2 DCY | |
| U102E | LIN Communication | Check the Lin-Bus. Refer to LIN-BUS CIRCUIT, CHECKING . | LIN message, incorrect | 0.50 Sec | Continuous 2 DCY |
Testing if display is approx. - 40.0° C
Disconnect the Engine Coolant Temperature (ECT) Sensor -G62- electrical harness connector -arrow-.
Using a jumper wire, connect the Engine Coolant Temperature (ECT) Sensor -G62- electrical harness connector terminals 1 to 2.
Check the value indicated on the scan tool display.
If the value jumps to approx. 140.0° C
End diagnosis and switch the ignition off.
Replace the Engine Coolant Temperature (ECT) Sensor - G62-. Refer to appropriate service information.
If indication remains at approx. -40.0° C
Testing if display approx. 140.0° C
Disconnect the Engine Coolant Temperature (ECT) Sensor -G62- electrical harness connector -arrow-.
If indication jumps to approx. -40.0° C
End diagnosis and switch ignition off.
Replace the Engine Coolant Temperature (ECT) Sensor - G62-. Refer to appropriate service information.
If indication remains at approx. 140.0° C
Checking wiring
If the manufacturers test box is being used, perform the following step.
Install the test box.
If the manufacturers test box is not being used, perform the following step.
Remove the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information.
Using a multimeter, check the Engine Coolant Temperature (ECT) Sensor - G62- electrical harness connector terminals to the Motronic Engine Control Module (ECM) -J220- electrical harness connector T121 terminals for an open circuit according to the wiring diagram.
| Engine Coolant Temperature (ECT) Sensor - G62- electrical harness connector terminals | Motronic Engine Control Module (ECM) -J220- electrical connector T121 terminals or test box socket |
|---|---|
| 1 | 93 |
| 2 | 108 |
Specified value: 1.5 ohms Max.
If the specification was not obtained
Check the wiring for a short circuit to Battery (+), or an open circuit.
Check the electrical harness connector for damage, corrosion, loose or broken terminals.
If necessary, repair the faulty wiring connection.
If no malfunction is detected in the wiring
Replace the Motronic Engine Control Module (ECM) -J220-. Refer to appropriate service information.
Final procedures
After the repair work, the following work steps must be performed in the following sequence
- Check the DTC memory. Refer to «DIAGNOSTIC MODE 03 - READ DTC MEMORY»(ref-496049-S42940840332012082100000) .
- If necessary, erase the DTC memory. Refer to «DIAGNOSTIC MODE 04 - ERASE DTC MEMORY»(ref-496049-S20541049702012082100000) .
- If the DTC memory was erased, generate readiness code. Refer to «READINESS CODE»(ref-496049-S04967590352012082100000) .
FUEL PRESSURE TEST
Special tools and workshop equipment required
- multimeter.
- fuel line adapter set V.A.G. 1318/17A. These tools may be substituted with an equivalent aftermarket tool and are also available for rental or purchase through Audi.
- In- line fuel pressure gauge with shutoff valve. (high pressure).
Test conditions
- Battery voltage 12.5 V
- Function and voltage supply for the Fuel Pump is OK.
- Fuel tank at least 1 / 4 filled.
- Ignition switched off.
Test procedure
Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK
| WARNING | Fuel system is under pressure! Before opening the system, place rags around the connection area. Then release the pressure by carefully loosening the connection. |
Start diagnosis
Disconnect fuel supply line -3- at the supply location and catch any fuel coming out with a shop towel
Scheme 123
Note. Pull circlip upward to unlock fuel line
Install a fuel pressure gauge with appropriate adapters.
Open shut off valve on fuel gauge.
Switch ignition on and off repeatedly until fuel pressure stops increasing pressure.
Read fuel pressure on the gauge.
- Specified value: 3.5 to 6 bar
If specification is exceeded
Check return line between fuel filter and fuel pump for kinks or blockage.
If no malfunction in fuel return line is found
Pressure relief valve in fuel filter is malfunctioning.
Replace the fuel filter. Refer to appropriate service information.
If reading was below the specification
Check fuel pressure at the fuel filter between fuel pump and fuel filter using appropriate adapters
Open shut off valve on gauge and start the engine. Allow to idle.
Slowly close the pressure gauge shut off and note the fuel pressure.
- Pressure must increase to 6 bar.
When 6 bar is reached: Open shut off tap immediately!
If pressure has increased during test
Fuel pump is OK. Pressure relief valve in fuel filter is malfunctioning.
Replace the fuel filter. Refer to appropriate service information.
If pressure did not increase
Fuel pump is faulty
Replace the fuel pump. Refer to appropriate service information.
Final procedures
After the repair work, the following work steps must be performed in the following sequence
- Check the DTC memory. Refer to «DIAGNOSTIC MODE 03 - READ DTC MEMORY»(ref-496049-S42940840332012082100000) .
- If necessary, erase the DTC memory. Refer to «DIAGNOSTIC MODE 04 - ERASE DTC MEMORY»(ref-496049-S20541049702012082100000) .
- If the DTC memory was erased, generate readiness code. Refer to «READINESS CODE»(ref-496049-S04967590352012082100000) .
FUEL PUMP ELECTRICAL, TESTING
Special tools and workshop equipment required
- multimeter.
- Electrical connector test lead set.
Test conditions
Scheme 124
- Battery voltage 12.5 V.
- Fuse -27- in Fuse Panel C is OK.
- Fuel filter OK.
- Ignition switched off.
Test procedure
Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK
Start diagnosis
Remove rear seat bench. Refer to appropriate service information.
Remove the Fuel Pump Control Module from the retaining clips on the floor sealing cover.
Disconnect the electrical harness connector -arrow- from the Fuel Pump Control Module.
Scheme 125
Connect the multimeter ground lead to terminal -6- of the Fuel Pump Control Module harness connector.
Connect the multimeter positive lead to terminal -1- of the Fuel Pump Control Module harness connector.
Scheme 126
Turn the Ignition key to the ON position.
The meter should read within 1 volt of battery voltage.
If voltage is below specification, locate wiring fault in ground or power circuit. Refer to wiring diagram for location.
If voltage is OK, connect multimeter positive lead to terminal -3- of the Fuel Pump Control Module harness connector. The ground lead remains on terminal -6
Crank the engine and note voltage displayed on multimeter during crank. Voltage should be within 2.5 volts of battery voltage.
If voltage is below specification, locate wiring fault in the power circuit. Refer to wiring diagram for location.
If voltage is OK, connect multimeter positive lead to terminal -2- of the Fuel Pump Control Module harness connector. The ground lead remains on terminal -6
Crank the engine and note voltage displayed on multimeter during crank. Voltage should be 3.2 volts (+/-.4)
If voltage is below specification, check circuit from Fuel Pump Control Module to ECM for open, short or high resistance and repair as necessary. If no circuit fault is found, replace ECM.
If voltage is OK, reconnect the wiring harness to the Fuel Pump control Module.
Test procedure for Fuel Pump Control Module
Remove the floor sealing cover to access the Fuel Delivery Unit (fuel pump).
Disconnect the harness connector from the Fuel Delivery Unit.
Connect the multimeter positive lead to terminal -1- of the Fuel Delivery Unit harness connector.
Connect the multimeter ground lead to terminal -5- of the Fuel Delivery Unit harness connector.
Crank the engine and note voltage displayed on multimeter during crank. Voltage should be within 2.5 volts of battery voltage.
If voltage is below specification, replace the Fuel Pump Control Module.
If voltage is within specification, replace the Fuel Delivery Unit (Fuel Pump). Refer to appropriate service information.
Final procedures
After the repair work, the following work steps must be performed in the following sequence
- Check the DTC memory. Refer to «DIAGNOSTIC MODE 03 - READ DTC MEMORY»(ref-496049-S42940840332012082100000) .
- If necessary, erase the DTC memory. Refer to «DIAGNOSTIC MODE 04 - ERASE DTC MEMORY»(ref-496049-S20541049702012082100000) .
- If the DTC memory was erased, generate readiness code. Refer to «READINESS CODE»(ref-496049-S04967590352012082100000) .
Testing if display approx. -40° C or approx. -46° C
Disconnect the Intake Air Temperature (IAT) Sensor -G42- electrical harness connector -1-.
Using a jumper wire, connect the Intake Air Temperature (IAT) Sensor -G42- electrical harness connector terminals 1 to 3.
Check the value indicated on the scan tool display.
If indication jumps to approx. 140 °C
End diagnosis and switch ignition off.
Replace the Mass Air Flow (MAF) Sensor -G70- /Intake Air Temperature (IAT) Sensor -G42-. Refer to appropriate service information.
If indication remains at approx. -40 °C or -46 °C
Testing if display approx. 140° C
Disconnect the Mass Air Flow (MAF) Sensor -G70- /Intake Air Temperature (IAT) Sensor -G42- electrical harness connector.
If indication jumps to approx. -40 °C or -46 °C
End diagnosis and switch ignition off.
Replace the Mass Air Flow (MAF) Sensor -G70- /Intake Air Temperature (IAT) Sensor -G42-. Refer to appropriate service information.
If the indication remains at approx. 140 °C
Checking wiring
If the manufacturers test box is being used, perform the following step.
Install the test box.
If the manufacturers test box is not being used, perform the following step.
Remove the Engine Control Module (ECM) -J220-. Refer to appropriate service information.
Using a Multimeter --, check the Mass Air Flow (MAF) Sensor -G70- /Intake Air Temperature (IAT) Sensor -G42- electrical harness connector terminals to the Engine Control Module (ECM) -J220- electrical harness connector T121 terminals for resistance.
| Mass Air Flow (MAF) Sensor -G70- /Intake Air Temperature (IAT) Sensor -G42- electrical harness connector terminals | Engine Control Module (ECM) -J220- electrical harness connector T121 terminals or test box socket |
|---|---|
| 1 | 26 |
| 3 | 27 |
Specified value: 1.5 ohms Max.
If the specification was not obtained
Check the wiring for an open circuit, a short circuit to Battery (+), or an open circuit.
Check the electrical harness connector for damage, corrosion, loose or broken terminals.
If necessary, repair the faulty wiring connection.
If no malfunction is detected in the wiring
Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
Perform a road test to verify repair.
If the DTC does not return
Generate readiness code. Refer to READINESS CODE .
If the DTC does return and no malfunction is detected in the wiring and the voltage supply was not OK
Replace the Engine Control Module (ECM) -J220-. Refer to appropriate service information.
Final procedures
After repair work, the following work steps must be performed in the mentioned sequence
- Check the DTC memory. «DIAGNOSTIC MODE 03 - READ DTC MEMORY»(ref-496049-S42940840332012082100000) .
- If necessary, erase the DTC memory. «DIAGNOSTIC MODE 04 - ERASE DTC MEMORY»(ref-496049-S20541049702012082100000) .
- If the DTC memory was erased, generate readiness code. «READINESS CODE»(ref-496049-S04967590352012082100000) .