ENGINE ELECTRICAL
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Ignition coil | Rated voltage | 12 V | ||
| Firing order | 1-4-2-5-3-6 | |||
| Spark plug | Type | NGK:IZFR6K11 DENSO:SKJ20DR-M11 | ||
| Gap | 1.0-1.1 mm (0.039-0.043 in.) | 1.3 mm (0.051 in.) | ||
| Ignition timing | At idle Check the red mark | A/T (in N or P position) | 10 +/- 2° BTDC | |
| M/T (in neutral) | 10 +/- 2° BTDC | |||
| Drive belt | Tension | Autotensioner | ||
| Alternator | Output at 13.5 V and normal engine temperature | 130 A | ||
| Coil (rotor) resistance | At 68 °F (20 °C) | 2.5 kohm | ||
| Slip ring O.D. | 14.4 mm (0.57 in.) | 14.0 mm (0.55 in.) | ||
| Brush length | 10.5 mm (0.41 in.) | 1.5 mm (0.06 in.) | ||
| Brush spring tension | 3.2 N (0.33 kgf, 0.73 lbf) | |||
| Starter | Output | 1.6 kW | ||
| Commutator mica depth | 0.4-0.5 mm (0.016-0.020 in.) | 0.15 mm (0.006 in.) | ||
| Commutator runout | 0.02 mm (0.001 in.) max. | 0.05 mm (0.002 in.) | ||
| Commutator O.D. | 28.0-28.1 mm (1.102-1.106 in.) | 27.5 mm (1.083 in.) | ||
| Brush length | 15.8-16.2 mm (0.62-0.64 in.) | 11.0 mm (0.43 in.) | ||
| Brush spring tension (new) | 15.7-17.7 N (1.60-1.80 kgf, 3.53-3.97 lbf) | |||
ENGINE ELECTRICAL SPECIFICATION
Engine Assembly
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Compression | Pressure Check the engine with the starter cranking | Minimum | 930 kPa (9.5 kgf/cm 2 ,135 psi) | |
| Maximum variation | 200 kPa (2.0 kgf/cm 2 , 28 psi) |
ENGINE ASSEMBLY SPECIFICATION
Cylinder Head
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Head | Warpage | 0.05 mm (0.002 in.) | ||
| Height | 120.95-121.05 mm (4.762-4.766 in.) | |||
| Camshaft | End play | 0.05-0.20 mm (0.002-0.008 in.) | 0.20 mm (0.008 in.) | |
| Camshaft-to-holder oil clearance | 0.050-0.089 mm (0.0020-0.0035 in.) | 0.15 mm (0.006 in.) | ||
| Total runout | 0.03 mm (0.001 in.) max. | 0.04 mm (0.002 in.) | ||
| Cam lobe height | Intake, primary | 35.041 mm (1.3796 in.) | ||
| Intake, mid | 36.445 mm (1.4348 in.) | |||
| Intake, secondary | 35.284 mm (1.3891 in.) | |||
| Exhaust | 36.326 mm (1.4302 in.) | |||
| Valve | Clearance (cold) | Intake | 0.20-0.24 mm (0.008-0.009 in.) | |
| Exhaust | 0.28-0.32 mm (0.011-0.013 in.) | |||
| Stem O.D. | Intake | 5.485-5.495 mm (0.2159-0.2163 in.) | 5.455 mm (0.2148 in.) | |
| Exhaust | 5.450-5.460 mm (0.2146-0.2150 in.) | 5.420 mm (0.2134 in.) | ||
| Stem-to-guide clearance | Intake | 0.020-0.045 mm (0.0008-0.0018 in.) | 0.08 mm (0.003 in.) | |
| Exhaust | 0.055-0.080 mm (0.0022-0.0031 in.) | 0.11 mm (0.004 in.) | ||
| Valve seat | Width | Intake | 1.25-1.55 mm (0.049-0.061 in.) | 2.00 mm (0.079 in.) |
| Exhaust | 1.25-1.55 mm (0.049-0.061 in.) | 2.00 mm (0.079 in.) | ||
| Stem installed height | Intake | 46.75-47.55 mm (1.841-1.872 in.) | 47.80 mm (1.882 in.) | |
| Exhaust | 46.68-47.48 mm (1.838-1.869 in.) | 47.73 mm (1.879 in.) | ||
| Valve spring | Free length | Intake | 51.54 mm (2.029 in.) | |
| Exhaust | 51.06 mm (2.010 in.) | |||
| Valve guide | I.D. | Intake | 5.515-5.530 mm (0.2171-0.2177 in.) | 5.55 mm (0.219 in.) |
| Exhaust | 5.515-5.530 mm (0.2171-0.2177 in.) | 5.55 mm (0.219 in.) | ||
| Installed height | Intake | 21.20-22.20 mm (0.835-0.874 in.) | ||
| Exhaust | 20.60-21.60 mm (0.811-0.850 in.) | |||
| Rocker arm | Arm-to-shaft clearance | Intake | 0.026-0.067 mm (0.0010-0.0026 in.) | 0.067 mm (0.0026 in.) |
| Exhaust | 0.026-0.077 mm (0.0010-0.0030 in.) | 0.077 mm (0.0030 in.) |
CYLINDER HEAD SPECIFICATION
Engine Block
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Block | Warpage of deck | 0.07 mm (0.003 in.) max. | 0.10 mm (0.004 in.) | |
| Bore diameter | 89.000-89.015 mm (3.5039-3.5045 in.) | 89.065 mm (3.5065 in.) | ||
| Bore taper | 0.05 mm (0.002 in.) | |||
| Reboring limit | 0.25 mm (0.01 in.) | |||
| Piston | Skirt O.D. at 16.0 mm (0.63 in.) from bottom of skirt | 88.975-88.985 mm (3.5029-3.5033 in.) | 88.965 mm (3.5026 in.) | |
| Clearance in cylinder | 0.015-0.040 mm (0.0006-0.0016 in.) | 0.08 mm (0.003 in.) | ||
| Ring groove width | Top | 1.240-1.250 mm (0.0488-0.0492 in.) | 1.27 mm (0.050 in.) | |
| Second | 1.220-1.230 mm (0.0480-0.0484 in.) | 1.25 mm (0.049 in.) | ||
| Oil | 2.805-2.825 mm (0.1104-0.1112 in.) | 2.85 mm (0.112 in.) | ||
| Piston ring | Ring-to-groove clearance | Top | 0.055-0.080 mm (0.0022-0.0031 in.) | 0.15 mm (0.006 in.) |
| Second | 0.030-0.055 mm (0.0012-0.0022 in.) | 0.13 mm (0.005 in.) | ||
| Ring end gap | Top | 0.20-0.35 mm (0.008-0.014 in.) | 0.60 mm (0.024 in.) | |
| Second | 0.40-0.55 mm (0.016-0.022 in.) | 0.70 mm (0.028 in.) | ||
| Oil | 0.20-0.70 mm (0.008-0.028 in.) | 0.80 mm (0.031 in.) | ||
| Piston pin | O.D. | 21.962-21.965 mm (0.8646-0.8648 in.) | 21.954 mm (0.8643 in.) | |
| Pin-to-piston clearance | 0.0050 to +0.0010 mm (-0.00020 to +0.00004 in.) | 0.004 mm (0.0002 in.) | ||
| Connecting rod | Pin-to-rod clearance | 0.005-0.014 mm (0.0002-0.0006 in.) | 0.019 mm (0.0007 in.) | |
| Small-end bore diameter | 21.970-21.976 mm (0.8650-0.8652 in.) | |||
| Large-end bore diameter (nominal) | 58.0 mm (2.28 in.) | |||
| End play installed on crankshaft | 0.15-0.35 mm (0.006-0.014 in.) | 0.45 mm (0.018 in.) | ||
| Crankshaft | Main journal diameter | 71.976-72.000 mm (2.8337-2.8346 in.) | ||
| Rod journal diameter | 54.976-55.000 mm (2.1644-2.1654 in.) | |||
| Rod/main journal taper | 0.005 mm (0.0002 in.) max. | 0.010 mm (0.0004 in.) | ||
| Rod/main journal out-of-round | 0.005 mm (0.0002 in.) max. | 0.010 mm (0.0004 in.) | ||
| End play | 0.10-0.35 mm (0.004-0.014 in.) | 0.45 mm (0.018 in.) | ||
| Runout | 0.025 mm (0.0010 in.) max. | 0.03 mm (0.0012 in.) | ||
| Crankshaft bearing | Main bearing-to-journal oil clearance | 0.020-0.044 mm (0.0008-0.0017 in.) | 0.050 mm (0.0020 in.) | |
| Rod bearing clearance | 0.020-0.044 mm (0.0008-0.0017 in.) | 0.050 mm (0.002 in.) |
ENGINE BLOCK SPECIFICATION
Engine Lubrication
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Engine oil | Capacity | Engine overhaul | 5.0 L (5.3 US qt) | |
| Oil change, including filter | 4.3 L (4.5 US qt) | |||
| Oil change, without filter | 4.0 L (4.2 US qt) | |||
| Oil pump | Inner-to-outer rotor clearance | 0.04-0.16 mm (0.002-0.006 in.) | 0.20 mm (0.008 in.) | |
| Pump housing-to-outer rotor clearance | 0.10-0.19 mm (0.004-0.007 in.) | 0.20 mm (0.008 in.) | ||
| Pump housing-to-outer rotor axial clearance | 0.02-0.07 mm (0.001-0.003 in.) | 0.12 mm (0.005 in.) | ||
| Oil pressure with oil temperature at 176 °F (80 °C) | At idle | 70 kPa (0.7 kgf/cm 2 ,10psi) | ||
| At 3,000 RPM | 490 kPa (5.0kgf/cm 2 ,71 psi) | |||
ENGINE LUBRICATION SPECIFICATION
Cooling
| Item | Measurement | Qualification | Standard or New |
|---|---|---|---|
| Radiator | Coolant capacities (including engine, heater, hoses, and reservoir) Use Acura Long Life Antifreeze/Coolant Type 2 | A/Tat engine overhaul | 8.1 L (2.14 US gal) |
| M/T at engine overhaul | 7.9 L (2.09 US gal) | ||
| A/Tat coolant change | 6.4 L (1.69 US gal) | ||
| M/T at coolant change | 6.3 L (1.66 US gal) | ||
| Reservoir | Coolant capacity | 0.6 L (0.16 US gal) | |
| Radiator cap | Opening pressure | 93-123 kPa (0.95-1.25 kgf/cm 2 , 14-18 psi) | |
| Thermostat | Opening temperature | Begins to open | 169-176 °F (76-80 °C) |
| Fully open | 194 °F (90 °C) | ||
| Valve lift at fully open | 10.0 mm (0.39 in.) min. |
COOLING SPECIFICATION
Fuel and Emissions
| Item | Measurement | Qualification | Standard or New |
|---|---|---|---|
| Fuel pressure regulator | Pressure | 392-441 kPa (4.0-4.5 kg/cm 2 , 57-64 psi) | |
| Fuel tank | Capacity | 64.7 L (17.1 US gal) | |
| Engine idle | Idle speed without load | M/T (in neutral) A/T (in N or P position) | 750+/-50 RPM |
| Idle speed with high electric load (A/C switch ON, temperature set to Max Cool, blower fan on High, rear window defogger ON, and headlights on high beam) | M/T (in neutral) A/T (in N or P position) | 750+/-50 RPM |
FUEL AND EMISSIONS SPECIFICATION
Clutch
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Clutch pedal | Height from floor | 191 mm (7.52 in.) | ||
| Stroke | 130-140 mm (5.12-5.51 in.) | |||
| Play | 10-18 mm (0.39-0.71 in.) | |||
| Disengagement height from floor | 90.5 mm (3.56 in.) min. | |||
| Flywheel | Runout on clutch mating surface | 0.05 mm (0.002 in.) max. | 0.15 mm (0.006 in.) | |
| Clutch disc | Rivet head depth | 1.0 mm (0.039 in.) | 0.2 mm (0.008 in.) | |
| Thickness | 8.68-9.53 mm (0.342-0.375 in.) | 7.2 mm (0.28 in.) | ||
| Pressure plate | Warpage | 0.03 mm (0.001 in.) max. | 0.15 mm (0.006 in.) | |
| Height of diaphragm spring fingers measured with special tool and feeler gauge | 0.6 mm (0.02 in.) max. | 0.8 mm (0.03 in.) |
CLUTCH SPECIFICATION
Manual Transmission and M/T Differential
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Transmission fluid | Capacity Use Acura MTF | Fluid change | 2.2L(2.3US qt) | |
| Overhaul | 2.5 L (2.6 US qt) | |||
| Mainshaft | End play | 0.14-0.21 mm (0.006-0.008 in.) | Adjust | |
| Diameter of pilot bearing surface | 19.967-19.980 mm (0.7861-0.7866 in.) | 19.91 mm (0.784 in.) | ||
| Diameter of 4th and 5th gears distance collar | 35.987-36.000 mm (1.4168-1.4173 in.) | 35.93 mm (1.415 in.) | ||
| Diameter of ball bearing contact area (clutch housing side) | 28.002-28.015 mm (1.1024-1.1030 in.) | 27.95 mm (1.100 in.) | ||
| Diameter of needle bearing contact area | 41.984-42.000 mm (1.6529-1.6535 in.) | 41.93 mm (1.651 in.) | ||
| Diameter of 6th gear distance collar | 32.987-33.000 mm (1.2987-1.2992 in.) | 32.93 mm (1.296 in.) | ||
| Diameter of ball bearing contact area (transmission housing side) | 30.987-31.000 mm (1.2200-1.2205 in.) | 30.93 mm (1.218 in.) | ||
| Runout | 0.02 mm (0.001 in.) max. | 0.05 mm (0.002 in.) | ||
| Mainshaft 3rd gear | I.D. | 47.009-47.025 mm (1.8507-1.8514 in.) | 47.08 mm (1.854 in.) | |
| End play | 0.06-0.19 mm (0.002-0.007 in.) | 0.3 mm (0.01 in.) | ||
| Thickness | 23.89-23.97 mm (0.941-0.944 in.) | 23.8 mm (0.94 in.) | ||
| Mainshaft 4th and 5th gears | I.D. | 47.009-47.025 mm (1.8507-1.8514 in.) | 47.08 mm (1.854 in.) | |
| End play | 0.06-0.19 mm (0.002-0.007 in.) | 0.3 mm (0.01 in.) | ||
| Thickness | 22.39-22.47 mm (0.881-0.885 in.) | 22.3 mm (0.88 in.) | ||
| Mainshaft 6th gear | I.D. | 44.009-44.025 mm (1.7326-1.7333 in.) | 44.08 mm (1.735 in.) | |
| End play | 0.06-0.19 mm (0.002-0.007 in.) | 0.3 mm (0.01 in.) | ||
| Thickness | 21.89-21.97 mm (0.862-0.865 in.) | 21.8 mm (0.86 in.) | ||
| Countershaft | Diameter of needle bearing contact area (clutch housing side) | 43.974-43.990 mm (1.7313-1.7319 in.) | 43.92 mm (1.729 in.) | |
| Diameter of distance collar contact area | 42.975-42.991 mm (1.6919-1.6926 in.) | 42.92 mm (1.690 in.) | ||
| Diameter of ball bearing contact area (transmission housing side) | 30.002-30.015 mm (1.1812-1.1817 in.) | 29.95 mm (1.179 in.) | ||
| Diameter of countershaft reverse gear | 45.934-45.950 mm (1.8084-1.8091 in.) | 45.88 mm (1.806 in.) | ||
| Runout | 0.02 mm (0.001 in.) max. | 0.05 mm (0.002 in.) | ||
| 35 mm shim-to-bearing inner race clearance | 0.04-0.10 mm (0.0016-0.0039 in.) | Adjust | ||
| Countershaft 1st gear | I.D. | 57.010-57.029 mm (2.2445-2.2452 in.) | 57.08 mm (2.247 in.) | |
| End play | 0.04-0.17 mm (0.002-0.007 in.) | 0.28 mm (0.011 in.) | ||
| Thickness | 22.91-22.99 mm (0.902-0.905 in.) | 22.86 mm (0.900 in.) | ||
| Countershaft 2nd gear | I.D. | 57.010-57.029 mm (2.2445-2.2452 in.) | 57.08 mm (2.247 in.) | |
| End play | 0.04-0.17 mm (0.002-0.007 in.) | 0.28 mm (0.011 in.) | ||
| Thickness | 22.91-22.99 mm (0.902-0.905 in.) | 22.86 mm (0.900 in.) | ||
| Countershaft reverse gear | I.D. | 45.970-45.988 mm (1.8098-1.8105 in.) | 46.04 mm (1.813 in.) | |
| O.D. | 51.987-52.000 mm (2.0467-2.0472 in.) | 51.93 mm (2.044 in.) | ||
| Length | 23.03-23.08 mm (0.907-0.909 in.) | |||
| Countershaft 2nd gear distance collar | I.D. | 42.990-43.000 mm (1.6925-1.6929 in.) | 43.05 mm (1.695 in.) | |
| O.D. | 51.989-52.000 mm (2.0468-2.0472 in.) | 51.94 mm (2.045 in.) | ||
| Length | 23.03-23.08 mm (0.907-0.909 in.) | |||
MANUAL TRANSMISSION AND M/T DIFFERENTIAL SPECIFICATION
Manual Transmission And M/T Differential Chart Item Measurement Qualification Standard or New Service Limit Mainshaft 4th and 5th gears distance collar I.D. 36.002-36.012 mm (1.4174-1.4178 in. 36.06 mm (1.420 in.) O.D. 41.989-42.000 mm (1.6531-1.6535 in. 41.94 mm 11.651 in.) Length A 49.95-50.05 mm (1.967-1.970 in.) - B 22.53-22.58 mm (0.887-0.889 in.) - Mainshaft 6th gear distance collar I.D. 33.002-33.012 mm (1.2993-1.2997 in.) 33.06 mm (1.302 in.) O.D. 38.989-39.000 mm (1.5350-1.5354 in.) 38.94 mm (1.533 in.) Length 22.03-22.08 mm 10.867-0.869 in.) - Reverse gear shaft O.D. 19.989-20.000 mm (0.7870-0.7874 in.) 19.93 mm (0.785 in.) Reverse drive/driven gear I.D. 25.007-25.020 mm [0.9845-0.9850 in.) 25.07 mm (0.987 in.) 5th synchro ring Ring-to-gear clearance Ring pushed against gear 0.70-1.49 mm (0.028-0.059 in.) 0.4 mm (0.016 in.) 6th synchro ring Ring-to-gear clearance Ring pushed against gear 0.73-1.44 mm (0.029-0.057 in.) 0.4 mm (0.016 in.) Double cone synchro Outer synchro ring-to-synchro cone clearance Ring pushed against gear 0.70-1.19 mm (0.028-0.047 in.) 0.3 mm (0.012 in.) Synchro cone-to-gear clearance Ring pushed against gear 0.50-1.04 mm (0.020-0.041 in.) 0.3 mm (0.012 in.) Outer synchro ring-to-gear cone clearance Ring pushed against gear 0.95-1.68 mm (0.037-0.066 in.) 0.6 mm (0.024 in.) 1st triple cone synchro Outer synchro ring-to-synchro cone clearance Ring pushed against gear 0.70-1.19 mm (0.028-0.047 in.) 0.3 mm (0.012 in.) Synchro cone-to-gear clearance Ring pushed against gear 0.45-1.14 mm (0.018-0.045 in.) 0.3 mm (0.012 in.) Outer synchro ring-to-gear cone clearance Ring pushed against gear 1.12-1.68 mm (0.044-0.066 in.) 0.6 mm (0.024 in.) 2nd triple cone synchro Outer synchro ring-to-synchro cone clearance Ring pushed against gear 0.70-1.19 mm (0.028-0.047 in.) 0.3 mm (0.012 in.) Synchro cone-to-gear clearance Ring pushed against gear 0.60-1.88 mm (0.024-0.074 in.) 0.3 mm (0.012 in.) Outer synchro ring-to-gear cone clearance Ring pushed against gear 0.87-1.82 mm (0.034-0.072 in.) 0.6 mm (0.024 in.) 1st/2nd, 3rd/4th, 5th/6th shift fork Finger thickness 7.4-7.6 mm 10.29-0.30 in.) - Fork-to-synchro sleeve clearance 0.35-0.65 mm (0.014-0.026 in.) 1.0 mm (0.039 in.) Reverse shift fork Finger thickness 6.2-6.4 mm (0.24-0.25 in.) - Fork-to-synchro sleeve clearance 0.35-0.65 mm (0.014-0.026 in.) 1.0 mm (0.039 in.) Reverse shift lever Finger thickness 6.400-6.650 mm (0.2520-0.2618 in.) - Shift lever-to-shift fork clearance 0.05-0.50 mm (0.002-0.020 in.) 0.6 mm (0.024 in.) Shift lever diameter at contact area 13.0-13.2 mm (0.51-0.52 in.) - Shift lever-to-interlock clearance 0-0.4 mm (0-0.015 in.) 0.5 mm (0.020 in.) Shift piece I.D. 14.000-14.068 mm (0.5512-0.5539 in.) - Shift fork diameter at contact area 12.9-13.0 mm (0.50-0.51 in.) - Shift piece-to-shift fork clearance 0.2-0.6 mm (0.008-0.024 in.) 0.7 mm (0.028 in.) Shift arm I.D. 15.973-16.005 mm (0.6289-0.6301 in.) - Shift piece diameter at contact area 13.9-14.0 mm (0.54-0.55 in.) - Shift arm-to-shift piece clearance 0.05-0.25 mm (0.002-0.010 in.) 0.5 mm (0.020 in.) Select arm I.D. 11.01-11.06 mm (0.433-0.435 in.) - Interlock diameter at contact area 12.9-13.0 mm (0.50-0.51 in.) - Select arm-to-interlock clearance 0.05-0.25 mm (0.002-0.010 in.) 0.5 mm (0.020 in.) Oil pump Oil pump thrust clearance 0.03-0.13 mm (0.001-0.005 in.) 0.15 mm (0.006 in.) Outer rotor-to-body clearance 0.1-0.2 mm (0.004-0.008 in.) 0.22 mm (0.009 in.) Inner rotor-to-outer rotor clearance 0.14 mm (0.006 in.) max. 0.2 mm (0.008 in.) Oil pump inner rotor I.D. 17.1-17.2 mm (0.067-0.68 in.) - Oil pump shaft O.D. 16.8-17.0 mm (0.66-0.67 in.) - M/T differential carrier Backlash 0.4-1.3 mm (0.016-0.051 in.) - Driveshaft contact area I.D. 30.025-30.045 mm (1.1821-1.1829 in.) - Carrier bearing starting torque (preload) 3.43-4.51 N.m (35-46 kgf.cm, 30-40 lbf.in.) Adjust
Scheme 1
Automatic Transmission and A/T Differential
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| ATF (Automatic Transmission Fluid) | Capacity Use Acura ATF-Z1 | Fluid change | 3.0 L (3.2 US qt) | |
| Overhaul | 7.0 L (7.4 US qt) | |||
| ATF pressure | Line pressure | At 2,000 RPM in N or P position | 900-960 kPa (9.2-9.8 kgf/cm 2 ,130-140 psi) | 850 kPa (8.7 kgf/cm 2 ,120 psi) |
| 5th clutch pressure | At 2,000 RPM in D position | 890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi) | 840 kPa (8.6 kgf/cm 2 , 120 psi) | |
| 4th clutch pressure | At 2,000 RPM in D position | 890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi) | 840 kPa (8.6 kgf/cm 2 ,120 psi) | |
| 3rd clutch pressure | At 2,000 RPM in D position | 890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi) | 840 kPa (8.6 kgf/cm 2 ,120 psi) | |
| 2nd clutch pressure | At 2,000 RPM in D position | 890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi) | 840 kPa (8.6 kgf/cm 2 ,120 psi) | |
| 1st clutch pressure | At 2,000 RPM in L position | 890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi) | 840 kPa (8.6 kgf/cm 2 ,120 psi) | |
| 1st-hold clutch pressure | At 2,000 RPM in L position | 760-830 kPa (7.7-8.5 kgf/cm 2 , 110-120 psi) | 710 kPa (7.2 kgf/cm 2 ,100 psi) | |
| Torque converter | Stall speed Check with vehicle on level ground | 2,000 RPM | 1,850-2,150 RPM | |
| Clutch | Clutch end-plate-to-top-disc clearance | 1st | 1.1-1.3 mm (0.043-0.051 in.) | |
| 2nd | 0.85-1.05 mm (0.033-0.041 in.) | |||
| 3rd | 0.7-0.9 mm (0.028-0.035 in.) | |||
| 4th, 5th | 0.55-0.75 mm (0.022-0.030 in.) | |||
| 1st-hold | 0.5-0.9 mm (0.020-0.035 in.) | |||
| Clutch return spring free length | 1st | 68.3 mm (2.69 in.) | 66.3 mm (2.61 in.) | |
| 2nd | 53.4 mm (2.10 in.) | 51.4 mm (2.02 in.) | ||
| 3rd | 52.0 mm (2.05 in.) | 50.0 mm (1.97 in.) | ||
| 4th | 33.5 mm (1.32 in.) | 31.5 mm (1.24 in.) | ||
| 5th | 37.4 mm (1.47 in.) | 35.4 mm (1.39 in.) | ||
| Clutch disc thickness | 1.94 mm (0.076 in.) | |||
| Clutch plate thickness | 1st, 2nd | 1.6 mm (0.063 in.) | When discolored | |
| 3rd, 4th | 2.3 mm (0.091 in.) | When discolored | ||
| 5th | 2.0 mm (0.079 in.) | When discolored | ||
| 1st-hold | 1.8 mm (0.071 in.) | When discolored | ||
| 1st clutch end plate thickness | Mark 1 | 3.1 mm (0.122 in.) | When discolored | |
| Mark 2 | 3.2 mm (0.126 in.) | When discolored | ||
| Mark 3 | 3.3 mm (0.130 in.) | When discolored | ||
| Mark 4 | 3.4 mm (0.134 in.) | When discolored | ||
| Mark 5 | 3.5 mm (0.138 in.) | When discolored | ||
| Mark 6 | 3.6 mm (0.142 in.) | When discolored | ||
| Mark 7 | 3.7 mm (0.146 in.) | When discolored | ||
| Mark 8 | 3.8 mm (0.150 in.) | When discolored | ||
| Mark 9 | 3.9 mm (0.154 in.) | When discolored | ||
| 1st-hold clutch end plate thickness | 5.0 mm (0.197 in.) | When discolored | ||
| 2nd clutch end plate thickness | Mark 1 | 2.1 mm (0.083 in.) | When discolored | |
| Mark 2 | 2.2 mm (0.087 in.) | When discolored | ||
| Mark 3 | 2.3 mm (0.091 in.) | When discolored | ||
| Mark 4 | 2.4 mm (0.094 in.) | When discolored | ||
| Mark 5 | 2.5 mm (0.098 in.) | When discolored | ||
| Mark 6 | 2.6 mm (0.102 in.) | When discolored | ||
| Mark 7 | 2.7 mm (0.106 in.) | When discolored | ||
| Mark 8 | 2.8 mm (0.110 in.) | When discolored | ||
| Mark 9 | 2.9 mm (0.114 in.) | When discolored | ||
| 3rd clutch end plate thickness | Mark 1 | 2.1 mm (0.083 in.) | When discolored | |
| Mark 2 | 2.2 mm (0.087 in.) | When discolored | ||
| Mark 3 | 2.3 mm (0.091 in.) | When discolored | ||
| Mark 4 | 2.4 mm (0.094 in.) | When discolored | ||
| Mark 5 | 2.5 mm (0.098 in.) | When discolored | ||
| Mark 6 | 2.6 mm (0.102 in.) | When discolored | ||
| Mark 7 | 2.7 mm (0.106 in.) | When discolored | ||
| Mark 8 | 2.8 mm (0.110 in.) | When discolored | ||
| Mark 9 | 2.9 mm (0.114 in.) | When discolored | ||
| Mark 10 | 3.0 mm (0.118 in.) | When discolored | ||
| Mark 11 | 3.1 mm (0.122 in.) | When discolored | ||
| 4th and 5th clutch end plate thickness | Mark 1 | 2.1 mm (0.083 in.) | When discolored | |
| Mark 2 | 2.2 mm (0.087 in.) | When discolored | ||
| Mark 3 | 2.3 mm (0.091 in.) | When discolored | ||
| Mark 4 | 2.4 mm (0.094 in.) | When discolored | ||
| Mark 5 | 2.5 mm (0.098 in.) | When discolored | ||
| Mark 6 | 2.6 mm (0.102 in.) | When discolored | ||
| Mark 7 | 2.7 mm (0.106 in.) | When discolored | ||
| Mark 8 | 2.8 mm (0.110 in.) | When discolored | ||
| Mark 9 | 2.9 mm (0.114 in.) | When discolored | ||
| ATF pump | Stator shaft needle bearing contact I.D. | Torque converter side | 27.000-27.021 mm (1.0630-1.0638 in.) | When worn or damaged |
| ATF pump side | 29.000-29.021 mm (1.1417-1.1426 in.) | When worn or damaged | ||
| ATF pump gear thrust clearance | 0.03-0.06 mm (0.001-0.002 in.) | 0.07 mm (0.003 in.) | ||
| ATF pump gear-to-body clearance | Drive gear | 0.210-0.265 mm (0.0083-0.0104 in.) | ||
| Driven gear | 0.070-0.125 mm (0.0028-0.0049 in.) | |||
| ATF pump driven gear I.D. | 14.016-14.034 mm (0.5518-0.5525 in.) | When worn or damaged | ||
| ATF pump driven gear shaft O.D. | 13.980-13.990 mm (0.5504-0.5508 in.) | When worn or damaged | ||
| Reverse shift fork | Fork finger thickness | 5.90-6.00 mm (0.232-0.236 in.) | 5.40 mm (0.213 in.) | |
| Park gear and pawl | When worn or damaged | |||
| Servo body | Shift fork shaft bore I.D. | 14.000-14.010 mm (0.5512-0.5516 in.) | ||
| Shift fork shaft valve bore I.D. | 37.000-37.039 mm (1.4567-1.4582 in.) | 37.045 mm (1.4585 in.) | ||
| Regulator valve body | Sealing ring contact I.D. | 32.000-32.025 mm (1.2598-1.2608 in.) | 32.050 mm (1.2618 in.) | |
| Accumulator body | Sealing ring contact I.D. | 35.000-35.025 mm (1.3780-1.3789 in.) | 35.05 mm (1.3799 in.) | |
| Stator shaft | Sealing ring contact I.D. | 29.000-29.021 mm (1.1417-1.1426 in.) | 29.050 mm (1.1437 in.) | |
| Mainshaft | Diameter of needle bearing contact area | At stator shaft | 22.984-23.000 mm (0.9049-0.9055 in.) | When worn or damaged |
| At 4th gear | 52.975-52.991 mm (2.0856-2.0863 in.) | When worn or damaged | ||
| At 5th gear collar | 33.975-33.991 mm (1.3376-1.3382 in.) | When worn or damaged | ||
| I.D. of 4th gear | 59.000-59.019 mm (2.3228-2.3236 in.) | When worn or damaged | ||
| I.D. of 5th gear | 40.000-40.016 mm (1.5748-1.5754 in.) | When worn or damaged | ||
| End play of 4th gear | 0.03-0.31 mm (0.001-0.012 in.) | |||
| End play of 5th gear | 0.10-0.22 mm (0.004-0.009 in.) | |||
| 41 x 73 mm thrust shim thickness | No. 1 | 7.85 mm (0.309 in.) | When worn or damaged | |
| No. 2 | 7.90 mm (0.311 in.) | When worn or damaged | ||
| No. 3 | 7.95 mm (0.313 in.) | When worn or damaged | ||
| No. 4 | 8.00 mm (0.315 in.) | When worn or damaged | ||
| No. 5 | 8.05 mm (0.317 in.) | When worn or damaged | ||
| No. 6 | 8.10 mm (0.319 in.) | When worn or damaged | ||
| Thrust washer thickness | 27 x 47 x 5 mm | 5.00 mm (0.197 in.) | When worn or damaged | |
| Length of 5th gear collar | 58.5-58.6 mm (2.303-2.307 in.) | |||
| 5th gear collar flange thickness | 4.45-4.60 mm (0.175-0.181 in.) | When worn or damaged | ||
| Sealing ring thickness | 32 mm sealing ring | 1.87-1.97 mm (0.074-0.078 in.) | 1.800 mm (0.071 in.) | |
| 29 mm sealing ring | 1.87-1.97 mm (0.074-0.078 in.) | 1.800 mm (0.071 in.) | ||
| Width of sealing ring groove | 2.025-2.060 mm (0.080-0.081 in.) | 2.080 mm (0.082 in.) | ||
| Clutch feed pipe O.D. | 4th clutch | 5.97-5.98 mm (0.2350-0.2354 in.) | 5.95 mm (0.2343 in.) | |
| 5th clutch | 11.47-11.48 mm (0.4516-0.4520 in.) | 11.45 mm (0.4508 in.) | ||
| Clutch feed pipe bushing I.D. | 4th clutch | 6.018-6.030 mm (0.2369-0.2374 in.) | 6.045 mm (0.2380 in.) | |
| 5th clutch | 11.500-11.518 mm (0.4528-0.4535 in.) | 11.530 mm (0.4539 in.) | ||
| Countershaft | Diameter of needle bearing contact area | At 5th gear | 34.975-34.991 mm (1.3770-1.3776 in.) | When worn or damaged |
| At 2nd gear | 39.979-40.000 mm (1.574-1.575 in.) | When worn or damaged | ||
| At park gear | 41.964-41.980 mm (1.6521-1.6528 in.) | When worn or damaged | ||
| At right end | 38.505-38.515 mm (1.5159-1.5163 in.) | When worn or damaged | ||
| I.D. of 5th gear | 41.000-41.016 mm (1.6142-1.6148 in.) | When worn or damaged | ||
| I.D. of 3rd gear | 50.000-50.016 mm (1.9685-1.9691 in.) | When worn or damaged | ||
| I.D. of reverse gear | 46.000-46.016 mm (1.8110-1.8116 in.) | When worn or damaged | ||
| End play of 1st gear | 0.00-0.33 mm (0.000-0.013 in.) | |||
| End play of 5th gear | 0.04-0.27 mm (0.002-0.011 in.) | |||
| End play of 3rd gear | 0.015-0.045 mm (0.0006-0.0018 in.) | |||
| End play of reverse gear | 0.10-0.25 mm (0.004-0.010 in.) | |||
| 31 x 63.5 x 8.5 mm splined washer difference | A | 3.503-3.515 mm (0.1379-0.1384 in.) | When worn or damaged | |
| B | 3.490-3.502 mm (0.1374-0.1379 in.) | When worn or damaged | ||
| C | 3.477-3.489 mm (0.1369-0.1374 in.) | When worn or damaged | ||
| D | 3.464-3.476 mm (0.1364-0.1369 in.) | When worn or damaged | ||
| Length of distance collar | 35 x 47 x 45.6 mm | 45.56-45.60 mm (1.794-1.795 in.) | ||
| 35 x 47 x 7.8 mm | 5.92-5.96 mm (0.2330-0.235 in.) | |||
| Cotter thickness | 1.99-2.02 mm (0.078-0.080 in.) | |||
| Reverse selector hub O.D. | 55.87-55.90 mm (2.1996-2.2008 in.) | When worn or damaged | ||
| Clutch feed pipe O.D. | 8.97-8.98 mm (0.353-0.354 in.) | 8.95 mm (0.352 in.) | ||
| Clutch feed pipe bushing I.D. | 9.000-9.015 mm (0.354-0.355 in.) | 9.030 mm (0.356 in.) | ||
| Secondary shaft | Diameter of needle bearing contact area | At 1st gear | 37.978-37.993 mm (1.4951-1.4958 in.) | When worn or damaged |
| At 2nd gear | 33.986-33.999 mm (1.3380-1.3385 in.) | When worn or damaged | ||
| I.D. of 1st gear | 44.000-44.016 mm (1.7323-1.7329 in.) | When worn or damaged | ||
| I.D. of 2nd gear | 40.000-40.016 mm (1.5748-1.5754 in.) | When worn or damaged | ||
| End play of 1st gear | 0.07-0.15 mm (0.003-0.006 in.) | |||
| End play of 2nd gear | 0.04-0.12 mm (0.002-0.005 in.) | |||
| 38 x 56.5 mm splined washer thickness | No. 1 | 6.85 mm (0.270 in) | When worn or damaged | |
| No. 2 | 6.90 mm (0.272 in.) | When worn or damaged | ||
| No. 3 | 6.95 mm (0.274 in.) | When worn or damaged | ||
| No. 4 | 7.00 mm (0.276 in.) | When worn or damaged | ||
| No. 5 | 7.05 mm (0.278 in.) | When worn or damaged | ||
| No. 6 | 7.10 mm (0.280 in.) | When worn or damaged | ||
| 37 x 55 mm thrust shim thickness | No. 1 | 4.90 mm (0.193 in.) | When worn or damaged | |
| No. 2 | 4.95 mm (0 195 in.) | When worn or damaged | ||
| No. 3 | 5.00 mm (0.197 in.) | When worn or damaged | ||
| No. 4 | 5.05 mm (0.199 in.) | When worn or damaged | ||
| No. 5 | 5.10 mm (0.201 in.) | When worn or damaged | ||
| No. 6 | 5.15 mm (0.203 in.) | When worn or damaged | ||
| No. 7 | 5.20 mm (0.205 in.) | When worn or damaged | ||
| Cotter thickness | 1.99-2.02 mm (0.078-0.080 in.) | |||
| Sealing ring thickness | 1.890-1.950 mm (0.074-0.077 in.) | 1.800 mm (0.071 in.) | ||
| Width of sealing ring groove | 2.025-2.060 mm (0.080-0.081 in.) | 2.080 mm (0.082 in.) | ||
| Clutch feed pipe O.D. | 7.97-7.98 mm (0.3138-0.3142 in.) | 7.95 mm (0.3130 in.) | ||
| Clutch feed pipe bushing I.D. | 8.000-8.015 mm (0.3150-0.3156 in.) | 8.030 mm (0.3161 in.) | ||
| Reverse idler gear | Diameter of needle bearing contact area | At reverse idler gear shaft | 13.990-14 000 mm (0.5508-0.5512 in.) | When worn or damaged |
| End play | 0.06-0.38 mm (0.002-0.015 in.) | |||
| I.D. | 18.007-18.020 mm (0.7089-0.7094 in.) | When worn or damaged | ||
| Thrust washer thickness | Transmission housing side | 0.96-1.04 mm (0.038-0.041 in.) | ||
| Reverse idler gear shaft holder side | 0.97-1.05 mm (0.038-0.041 in.) | |||
| I.D. of reverse idler gear shaft holder | 14.006-14.024 mm (0.5514-0.5521 in.) | When worn or damaged | ||
| I.D. of transmission housing of reverse idler gear shaft contact area | 14.006-14.024 mm (0.5514-0.5521 in.) | |||
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION
| Item | Measurement | Standard or New | |||
|---|---|---|---|---|---|
| Wire Diameter | O.D. | Free Length | No. of Coils | ||
| Main valve body spring | Shift valve D spring | 0.71 mm (0.028 in.) | 6.6 mm (0.260 in.) | 33.7 mm (1.327 in.) | 12.6 |
| Shift valve C spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | |
| Kick-down valve spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | |
| Modulator valve spring | 1.6 mm (0.063 in.) | 10.4 mm (0.409 in.) | 33.5 mm (1.319 in.) | 9.8 | |
| Relief valve spring | 1.2 mm (0.047 in.) | 11.1 mm (0.437 in.) | 39.0 mm (1.535 in.) | 9.9 | |
| Lock-up shift valve spring | 0.9 mm (0.035 in.) | 7.6 mm (0.299 in.) | 63.0 mm (2.480 in.) | 22.4 | |
| Cooler check valve spring | 0.6 mm (0.024 in.) | 5.8 mm (0.228 in.) | 14.5 mm (0.571 in.) | 6.8 | |
| Torque converter check valve spring | 1.2 mm (0.047 in.) | 8.6 mm (0.339 in.) | 34.4 mm (1.354 in.) | 11.7 | |
| Servo control valve spring | 0.9 mm (0.035 in.) | 6.4 mm (0.252 in.) | 32.5 mm (1.280 in.) | 17.5 | |
| Reverse CPC valve spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | |
| Regulator valve body spring | Stator reaction spring | 4.5 mm (0.177 in.) | 35.4 mm (1.394 in.) | 30.3 mm (1.193 in.) | 1.92 |
| Regulator valve spring A | 1.9 mm (0.075 in.) | 14.7 mm (0.579 in.) | 80.6 mm (3.173 in.) | 16.1 | |
| Regulator valve spring B | 1.6 mm (0.063 in.) | 9.2 mm (0.362 in.) | 44.0 mm (1.732 in.) | 12.5 | |
| Lock-up control valve spring | 0.71 mm (0.028 in.) | 6.6 mm (0.260 in.) | 42.9 mm (1.689 in.) | 15.3 | |
| Lock-up timing valve spring | 0.64 mm (0.025 in.) | 6.6 mm (0.260 in.) | 34.8 mm (1.370 in.) | 14.1 | |
| Servo body spring | CPC valve B spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 |
| CPC valve A spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | |
| Shift valve B spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | |
| Shift valve A spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | |
| Top accumulator body spring (see TOP ACCUMULATOR BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY ) | Shift valve E spring | 0.8 mm (0.031 in.) | 7.1 mm (0.280 in.) | 49.0 mm (1.929 in.) | 17.2 |
| CPC valve C spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | |
| 5th accumulator spring A | 2.2 mm (0.087 in.) | 16.4 mm (0.646 in.) | 75.7 mm (2.980 in.) | 14.2 | |
| 5th accumulator spring B | 2.0 mm (0.079 in.) | 10.0 mm (0.394 in.) | 45.5 mm (1.791 in.) | 11.6 | |
| 4th/1st-hold accumulator spring | 3.4 mm (0.134 in.) | 19.6 mm (0.772 in.) | 57.4 mm (2.260 in.) | 8.4 | |
| Accumulator body spring (see ACCUMULATOR BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY ) | 1st accumulator spring B | 2.3 mm (0.091 in.) | 12.6 mm (0.496 in.) | 42.0 mm (1.654 in.) | 9.9 |
| 1st accumulator spring A | 2.4 mm (0.094 in.) | 19.5 mm (0.768 in.) | 67.7 mm (2.665 in.) | 10.2 | |
| 2nd accumulator spring B | 2.6 mm (0.102 in.) | 13.0 mm (0.512 in.) | 44.0 mm (1.732 in.) | 9.0 | |
| 2nd accumulator spring A | 2.5 mm (0.098 in.) | 19.6 mm (0.772 in.) | 57.7 mm (2.272 in.) | 9.5 | |
| 3rd accumulator spring (see 3RD ACCUMULATOR AND END COVER DISASSEMBLY, INSPECTION, AND REASSEMBLY ) | 3rd accumulator spring | 3.1 mm (0.122 in.) | 19.6 mm (0.772 in.) | 39.4 mm (1.551 in.) | 5.5 |
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| A/T differential carrier | Pinion shaft contact area I.D. | 18.010-18.028 mm (0.7091-0.7098 in.) | ||
| Carrier-to-pinion shaft clearance | 0.023-0.057 mm (0.0009-0.0022 in.) | 0.1 mm (0.004 in.) | ||
| Driveshaft contact area I.D. | 30.025-30.055 mm (1.182-1.183 in.) | |||
| Carrier-to-driveshaft clearance | 0.045-0.096 mm (0.002-0.004 in.) | 0.12 mm (0.005 in.) | ||
| Carrier-to-intermediate shaft clearance | 0.080-0.126 mm (0.003-0.005 in.) | |||
| Tapered roller bearing starting torque (preload) | For new bearing | 2.9-4.1 N.m (30-42 kgf.cm, 26-37 lbf.in.) | Adjust | |
| For used bearing | 2.7-3.8 N.m (27-39 kgf.cm, 23-34 lbf.in.) | Adjust | ||
| A/T differential pinion gear | Backlash | 0.05-0.15 mm (0.002-0.006 in.) | ||
| I.D. | 18.042-18.066 mm (0.7103-0.7113 in.) | |||
| Pinion gear-to-pinion shaft clearance | 0.055-0.095 mm (0.0022-0.0037 in.) | 0.12 mm (0.005 in.) |
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION
Steering
| Item | Measurement | Qualification | Standard or New |
|---|---|---|---|
| Steering wheel | Rotational play measured at outside edge with engine running | 0-10 mm (0-0.39 in.) | |
| Initial turning load measured at outside edge with engine running | 29 N (3.0 kgf, 6.6 lbf) | ||
| Gearbox | Angle of rack guide screw loosened from locked position | 15°+/-5° | |
| Pump | Output pressure with shut-off valve closed | 7,940-8,630 kPa (81-88 kgf/cm 2 , 1,150-1,250 psi) | |
| Power steering fluid | Capacity Use Honda Power Steering Fluid | Reservoir capacity | 0.32 L (0.33 US qt) |
| System overhaul | 1.1 L (1.16 US qt) |
STEERING SPECIFICATION
Suspension
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Wheel alignment | Camber | Front | 0 ° 30 '+/-30 ' | |
| Rear | 1° 00 '+/-30' | |||
| Caster | Front | 3 °17'+/-45' | ||
| Total Toe-in | Front | 0+/-2 mm (0+/-1/16in.) | ||
| Rear | 0+/-2 mm (0+/-1/16in.) | |||
| Front wheel turning angle | Inward | 35 °06 '+/-2' | ||
| Outward | 30° 12'(Reference) | |||
| Wheel | Aluminum wheel runout | Axial | 0-0.7 mm (0-0.03 in.) | 2.0 mm (0.08 in.) |
| Radial | 0-0.7 mm (0-0.03 in.) | 1.5 mm (0.06 in.) | ||
| Wheel bearing | End play | Front | 0-0.05 mm (0-0.002 in.) | |
| Rear | 0-0.05 mm (0-0.002 in.) | |||
SUSPENSION SPECIFICATION
Brakes
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Parking brake lever | Distance traveled when lever pulled with 196 N (20 kgf, 44 lbf) of force | 6 to 10 clicks | ||
| Brake pedal | Pedal height (carpet removed) | M/T model | 171 mm (6 3/4 in.) | |
| A/T model | 170 mm (6 11/16 in.) | |||
| Free play | 1-5 mm (0.04-0.20 in.) | |||
| Master cylinder | Piston-to-pushrod clearance | No adjustment | ||
| Brake disc | Thickness | Front (A/T model) | 27.9-28.1 mm (1.10-1.11 in.) | 26.0 mm (1.02 in.) |
| Front (M/T model) | 24.9-25.1 mm (0.98-0.99 in.) | 23.0 mm (0.91 in.) | ||
| Rear | 8.9-9.1 mm (0.350-0.358 in.) | 7.5 mm (0.30 in.) | ||
| Runout | Front | 0.10 mm (0.004 in.) | ||
| Rear | 0.10 mm (0.004 in.) | |||
| Parallelism | Front and rear | 0.015 mm (0.0006 in.) | ||
| Brake pad | Thickness | Front (A/T model) | 10.3-11.0 mm (0.41-0.43 in.) | 1.6 mm (0.06 in.) |
| Front (M/T model) | 8.8-10.0 mm (0.35-0.39 in.) | 1.6 mm (0.06 in.) | ||
| Rear | 8.5-9.5 mm (0.33-0.37 in.) | 1.6 mm (0.06 in.) | ||
BRAKES SPECIFICATION
Air Conditioning
| Item | Measurement | Qualification | Standard or New |
|---|---|---|---|
| Refrigerant | Type | HFC-134a (R-134a) | |
| Capacity of system | 500-550 g (17.6-19.4 oz) | ||
| Refrigerant oil | Type | DENSO ND-OIL 8 (P/N 38897-PR7-A01AH or 38899-PR7-A01) | |
| Capacity of components | Condenser | 25 mL (5/6 fl oz) | |
| Evaporator | 45 mL (1 1/2 fl oz) | ||
| Each line and hose | 10 mL (1/3 fl oz) | ||
| Compressor | 120-135 mL (4-4 1/2 fl oz) | ||
| Compressor | Field coil resistance | At 68 °F (20 °C) | 3.9-4.3 ohms |
| Pulley-to-pressure plate clearance | 0.35-0.60 mm (0.014-0.024 in.) |
AIR CONDITIONING SPECIFICATION
| Item | Measurement | Qualification | Specification |
|---|---|---|---|
| DIMENSIONS | Overall length | 4,730 mm (186.2 in.) | |
| Overall width | 1.835 mm (72.2 in.) | ||
| Overall height | 1,441 mm (56.7 in.) | ||
| Wheelbase | 2,740 mm (107.9 in.) | ||
| Track | Front | 1,577 mm (62.1 in.) | |
| Rear | 1,576 mm (62.0 in.) | ||
| Seating capacity | Five (5) | ||
| WEIGHT (U.S.A.) | Gross Vehicle Weight Rating (GVWR) | A/T model | 4,525 lbs |
| M/T model | 4,435 lbs | ||
| WEIGHT (CANADA) | Gross Vehicle Weight Rating (GVWR) | A/T model | 2,050 kg |
| M/T model | 2,010 kg | ||
| ENGINE | Type | Water cooled, 4-stroke SOHC VTEC engine | |
| Cylinder arrangement | 60 ° V6-cylinder, transverse | ||
| Bore and stroke | 89.0 x 86.0 mm (3.50 x 3.39 in.) | ||
| Displacement | 3,210 cm 3 (196 cu in.) | ||
| Compression ratio | 11.0 | ||
| Valve train | Belt drive, SOHC VTEC 4 valves per cylinder | ||
| Lubrication system | Forced, wet sump, with trochoid pump | ||
| Oil pump displacement | At 6,300 RPM | 52.8 L (55.8 US qt/minute | |
| Water pump displacement | At 6,000 RPM | 92 L (97 US qt)/minute | |
| Fuel required | Premium UNLEADED gasoline with 91 Pump Octane Number or higher | ||
| STARTER | Type | Gear reduction | |
| Normal output | 1.6 kW | ||
| Nominal voltage | 12 V | ||
| Hour rating | 30 seconds | ||
| Rotation of direction | Clockwise as viewed from gear end | ||
| CLUTCH | Clutch type | Single plate dry, diaphragm spring | |
| Clutch friction material surface area | 264 cm 2 (40.86 sq in.) | ||
| MANUAL TRANSMISSION | Type | Synchronized, 6-speed forward, 1 reverse | |
| Primary reduction | Direct 1:1 | ||
| Gear ratio | 1st | 3.933 | |
| 2nd | 2.478 | ||
| 3rd | 1.700 | ||
| 4th | 1.250 | ||
| 5th | 0.975 | ||
| 6th | 0.770 | ||
| Reverse | 4.008 | ||
| Final reduction | Type | Single helical gear | |
| Gear ratio | 3.285 | ||
| AUTOMATIC TRANSMISSION | Type | Electronically controlled automatic, 5-speed forward, 1 reverse, 3-element torque converter with lock-up clutch | |
| Primary reduction | Direct 1:1 | ||
| Gear ratio | 1st | 2.563 | |
| 2nd | 1.552 | ||
| 3rd | 1.021 | ||
| 4th | 0.666 | ||
| 5th | 0.480 | ||
| Reverse | 1.846 | ||
| Final reduction | Type | Single helical gear | |
| Gear ratio | 4.428 | ||
| STEERING | Type | Power-assisted rack and pinion | |
| Overall ratio | 15.4 | ||
| Turns, lock-to-lock | 2.77 | ||
| Steering wheel diameter | 380 mm (15.0 in.) | ||
| SUSPENSION | Type | Front | Independent double wishbone with stabilizer, coil spring |
| Rear | Independent multilink with stabilizer, coil spring | ||
| Shock absorber | Front | Telescopic, hydraulic, nitrogen gas-filled | |
| Rear | Telescopic, hydraulic, nitrogen gas-filled | ||
| TIRES | Size | P235/45R17 93W or 235/45R17 93W (optional) | |
| Size of spare tire | A/T model | T135/80R16 101M | |
| M/T model | T145/70R17 106M | ||
| BRAKES | Type of service brake | Front | Power-assisted self-adjusting ventilated disc |
| Rear | Power-assisted self-adjusting solid disc | ||
| Type of parking brake | Mechanical actuating, rear wheels | ||
| Pad friction surface area | Front (A/T model) | 55.2 cm 2 x 2 (9.02 sq in.) x 2 | |
| Front (M/T model) | 74.0 cm 2 x 2(11.47 sq in.) x 2 | ||
| Rear | 27.9 cm 2 x 2 (4.33 sq in.) x 2 | ||
| AIR CONDITIONING | Compressor | Type | Piston |
| Capacity | 188 mL/rev. (11.47 cu in/rev.) | ||
| Maximum speed | 7,922 RPM | ||
| Lubricant capacity | 120 mL (4 fl oz) | ||
| Lubricant type | DENSO ND-OIL 8 | ||
| Condenser | Type | Corrugated fin | |
| Evaporator | Type | Corrugated fin | |
| Blower | Type | Radial | |
| Motor type | 250W/12 V | ||
| Speed control | Infinite variable | ||
| Maximum capacity | 560 m 3 /h (19,780 cu ft/h) | ||
| Temperature control | Air-mix type | ||
| Compressor clutch | Type | Dry, single plate, poly V-belt drive | |
| Electrical power consumption at 68 °F (20 °C) | 42 W maximum at 12 V | ||
| Refrigerant | Type | HFC-134a (R-134a) | |
| Capacity | 500-550 g (17.6-19.4 oz) | ||
| ELECTRICAL RATINGS | Battery | 12 V-65 AH/20 hours | |
| Fuses | Under-hood fuse/relay box | 120 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A | |
| Under-dash fuse/relay box | 30 A, 20 A, 15A, 10A, 7.5A | ||
| Light bulbs | Headlight high beam | 12 V - 35 W (HID) | |
| Headlight low beam | 12 V-35 W (HID) | ||
| Front fog lights (U.S. model) | 12 V - 51 W (HB4) | ||
| Daytime running lights (Canada model) | 12 V - 60 W (HB3) | ||
| Front Turn signal lights | 12 V-21 W | ||
| Front parking lights | 12 V - 5 W | ||
| Front side marker lights | LED | ||
| Rear side marker lights | LED | ||
| Rear turn signal lights | 12 V - 21 W | ||
| Stop/taillights | LED | ||
| Taillights | LED | ||
| High-mount brake light | LED | ||
| Back-up lights | 12 V-21 cp | ||
| License plate light | 12 V-3 cp | ||
| Ceiling light | 12 V-5 W | ||
| Map lights | 12 V-4 cp | ||
| Trunk light | 12 V-5 W | ||
| Door courtesy lights | 12 V-2 cp | ||
| Glove box light | 12 V-1.4 W | ||
| Vanity mirror lights | 12 V-5 W | ||
| Gauge lights | LED | ||
| Indicator lights | LED | ||
| Console box light | 12 V-1.4 W |
DESIGN SPECIFICATIONS