Contents Wiring diagrams Section: Gauges & Instrument Panels All sections

Specifications Acura TL III

Gauges & Instrument Panels 2 illustrations ~656 words

ENGINE ELECTRICAL

ItemMeasurementQualificationStandard or NewService Limit
Ignition coilRated voltage12 V
Firing order1-4-2-5-3-6
Spark plugTypeNGK:IZFR6K11 DENSO:SKJ20DR-M11
Gap1.0-1.1 mm (0.039-0.043 in.)1.3 mm (0.051 in.)
Ignition timingAt idle Check the red markA/T (in N or P position)10 +/- 2° BTDC
M/T (in neutral)10 +/- 2° BTDC
Drive beltTensionAutotensioner
AlternatorOutput at 13.5 V and normal engine temperature130 A
Coil (rotor) resistanceAt 68 °F (20 °C)2.5 kohm
Slip ring O.D.14.4 mm (0.57 in.)14.0 mm (0.55 in.)
Brush length10.5 mm (0.41 in.)1.5 mm (0.06 in.)
Brush spring tension3.2 N (0.33 kgf, 0.73 lbf)
StarterOutput1.6 kW
Commutator mica depth0.4-0.5 mm (0.016-0.020 in.)0.15 mm (0.006 in.)
Commutator runout0.02 mm (0.001 in.) max.0.05 mm (0.002 in.)
Commutator O.D.28.0-28.1 mm (1.102-1.106 in.)27.5 mm (1.083 in.)
Brush length15.8-16.2 mm (0.62-0.64 in.)11.0 mm (0.43 in.)
Brush spring tension (new)15.7-17.7 N (1.60-1.80 kgf, 3.53-3.97 lbf)

ENGINE ELECTRICAL SPECIFICATION

Engine Assembly

ItemMeasurementQualificationStandard or NewService Limit
CompressionPressure Check the engine with the starter crankingMinimum930 kPa (9.5 kgf/cm 2 ,135 psi)
Maximum variation200 kPa (2.0 kgf/cm 2 , 28 psi)

ENGINE ASSEMBLY SPECIFICATION

Cylinder Head

ItemMeasurementQualificationStandard or NewService Limit
HeadWarpage0.05 mm (0.002 in.)
Height120.95-121.05 mm (4.762-4.766 in.)
CamshaftEnd play0.05-0.20 mm (0.002-0.008 in.)0.20 mm (0.008 in.)
Camshaft-to-holder oil clearance0.050-0.089 mm (0.0020-0.0035 in.)0.15 mm (0.006 in.)
Total runout0.03 mm (0.001 in.) max.0.04 mm (0.002 in.)
Cam lobe heightIntake, primary35.041 mm (1.3796 in.)
Intake, mid36.445 mm (1.4348 in.)
Intake, secondary35.284 mm (1.3891 in.)
Exhaust36.326 mm (1.4302 in.)
ValveClearance (cold)Intake0.20-0.24 mm (0.008-0.009 in.)
Exhaust0.28-0.32 mm (0.011-0.013 in.)
Stem O.D.Intake5.485-5.495 mm (0.2159-0.2163 in.)5.455 mm (0.2148 in.)
Exhaust5.450-5.460 mm (0.2146-0.2150 in.)5.420 mm (0.2134 in.)
Stem-to-guide clearanceIntake0.020-0.045 mm (0.0008-0.0018 in.)0.08 mm (0.003 in.)
Exhaust0.055-0.080 mm (0.0022-0.0031 in.)0.11 mm (0.004 in.)
Valve seatWidthIntake1.25-1.55 mm (0.049-0.061 in.)2.00 mm (0.079 in.)
Exhaust1.25-1.55 mm (0.049-0.061 in.)2.00 mm (0.079 in.)
Stem installed heightIntake46.75-47.55 mm (1.841-1.872 in.)47.80 mm (1.882 in.)
Exhaust46.68-47.48 mm (1.838-1.869 in.)47.73 mm (1.879 in.)
Valve springFree lengthIntake51.54 mm (2.029 in.)
Exhaust51.06 mm (2.010 in.)
Valve guideI.D.Intake5.515-5.530 mm (0.2171-0.2177 in.)5.55 mm (0.219 in.)
Exhaust5.515-5.530 mm (0.2171-0.2177 in.)5.55 mm (0.219 in.)
Installed heightIntake21.20-22.20 mm (0.835-0.874 in.)
Exhaust20.60-21.60 mm (0.811-0.850 in.)
Rocker armArm-to-shaft clearanceIntake0.026-0.067 mm (0.0010-0.0026 in.)0.067 mm (0.0026 in.)
Exhaust0.026-0.077 mm (0.0010-0.0030 in.)0.077 mm (0.0030 in.)

CYLINDER HEAD SPECIFICATION

Engine Block

ItemMeasurementQualificationStandard or NewService Limit
BlockWarpage of deck0.07 mm (0.003 in.) max.0.10 mm (0.004 in.)
Bore diameter89.000-89.015 mm (3.5039-3.5045 in.)89.065 mm (3.5065 in.)
Bore taper0.05 mm (0.002 in.)
Reboring limit0.25 mm (0.01 in.)
PistonSkirt O.D. at 16.0 mm (0.63 in.) from bottom of skirt88.975-88.985 mm (3.5029-3.5033 in.)88.965 mm (3.5026 in.)
Clearance in cylinder0.015-0.040 mm (0.0006-0.0016 in.)0.08 mm (0.003 in.)
Ring groove widthTop1.240-1.250 mm (0.0488-0.0492 in.)1.27 mm (0.050 in.)
Second1.220-1.230 mm (0.0480-0.0484 in.)1.25 mm (0.049 in.)
Oil2.805-2.825 mm (0.1104-0.1112 in.)2.85 mm (0.112 in.)
Piston ringRing-to-groove clearanceTop0.055-0.080 mm (0.0022-0.0031 in.)0.15 mm (0.006 in.)
Second0.030-0.055 mm (0.0012-0.0022 in.)0.13 mm (0.005 in.)
Ring end gapTop0.20-0.35 mm (0.008-0.014 in.)0.60 mm (0.024 in.)
Second0.40-0.55 mm (0.016-0.022 in.)0.70 mm (0.028 in.)
Oil0.20-0.70 mm (0.008-0.028 in.)0.80 mm (0.031 in.)
Piston pinO.D.21.962-21.965 mm (0.8646-0.8648 in.)21.954 mm (0.8643 in.)
Pin-to-piston clearance0.0050 to +0.0010 mm (-0.00020 to +0.00004 in.)0.004 mm (0.0002 in.)
Connecting rodPin-to-rod clearance0.005-0.014 mm (0.0002-0.0006 in.)0.019 mm (0.0007 in.)
Small-end bore diameter21.970-21.976 mm (0.8650-0.8652 in.)
Large-end bore diameter (nominal)58.0 mm (2.28 in.)
End play installed on crankshaft0.15-0.35 mm (0.006-0.014 in.)0.45 mm (0.018 in.)
CrankshaftMain journal diameter71.976-72.000 mm (2.8337-2.8346 in.)
Rod journal diameter54.976-55.000 mm (2.1644-2.1654 in.)
Rod/main journal taper0.005 mm (0.0002 in.) max.0.010 mm (0.0004 in.)
Rod/main journal out-of-round0.005 mm (0.0002 in.) max.0.010 mm (0.0004 in.)
End play0.10-0.35 mm (0.004-0.014 in.)0.45 mm (0.018 in.)
Runout0.025 mm (0.0010 in.) max.0.03 mm (0.0012 in.)
Crankshaft bearingMain bearing-to-journal oil clearance0.020-0.044 mm (0.0008-0.0017 in.)0.050 mm (0.0020 in.)
Rod bearing clearance0.020-0.044 mm (0.0008-0.0017 in.)0.050 mm (0.002 in.)

ENGINE BLOCK SPECIFICATION

Engine Lubrication

ItemMeasurementQualificationStandard or NewService Limit
Engine oilCapacityEngine overhaul5.0 L (5.3 US qt)
Oil change, including filter4.3 L (4.5 US qt)
Oil change, without filter4.0 L (4.2 US qt)
Oil pumpInner-to-outer rotor clearance0.04-0.16 mm (0.002-0.006 in.)0.20 mm (0.008 in.)
Pump housing-to-outer rotor clearance0.10-0.19 mm (0.004-0.007 in.)0.20 mm (0.008 in.)
Pump housing-to-outer rotor axial clearance0.02-0.07 mm (0.001-0.003 in.)0.12 mm (0.005 in.)
Oil pressure with oil temperature at 176 °F (80 °C)At idle70 kPa (0.7 kgf/cm 2 ,10psi)
At 3,000 RPM490 kPa (5.0kgf/cm 2 ,71 psi)

ENGINE LUBRICATION SPECIFICATION

Cooling

ItemMeasurementQualificationStandard or New
RadiatorCoolant capacities (including engine, heater, hoses, and reservoir) Use Acura Long Life Antifreeze/Coolant Type 2A/Tat engine overhaul8.1 L (2.14 US gal)
M/T at engine overhaul7.9 L (2.09 US gal)
A/Tat coolant change6.4 L (1.69 US gal)
M/T at coolant change6.3 L (1.66 US gal)
ReservoirCoolant capacity0.6 L (0.16 US gal)
Radiator capOpening pressure93-123 kPa (0.95-1.25 kgf/cm 2 , 14-18 psi)
ThermostatOpening temperatureBegins to open169-176 °F (76-80 °C)
Fully open194 °F (90 °C)
Valve lift at fully open10.0 mm (0.39 in.) min.

COOLING SPECIFICATION

Fuel and Emissions

ItemMeasurementQualificationStandard or New
Fuel pressure regulatorPressure392-441 kPa (4.0-4.5 kg/cm 2 , 57-64 psi)
Fuel tankCapacity64.7 L (17.1 US gal)
Engine idleIdle speed without loadM/T (in neutral) A/T (in N or P position)750+/-50 RPM
Idle speed with high electric load (A/C switch ON, temperature set to Max Cool, blower fan on High, rear window defogger ON, and headlights on high beam)M/T (in neutral) A/T (in N or P position)750+/-50 RPM

FUEL AND EMISSIONS SPECIFICATION

Clutch

ItemMeasurementQualificationStandard or NewService Limit
Clutch pedalHeight from floor191 mm (7.52 in.)
Stroke130-140 mm (5.12-5.51 in.)
Play10-18 mm (0.39-0.71 in.)
Disengagement height from floor90.5 mm (3.56 in.) min.
FlywheelRunout on clutch mating surface0.05 mm (0.002 in.) max.0.15 mm (0.006 in.)
Clutch discRivet head depth1.0 mm (0.039 in.)0.2 mm (0.008 in.)
Thickness8.68-9.53 mm (0.342-0.375 in.)7.2 mm (0.28 in.)
Pressure plateWarpage0.03 mm (0.001 in.) max.0.15 mm (0.006 in.)
Height of diaphragm spring fingers measured with special tool and feeler gauge0.6 mm (0.02 in.) max.0.8 mm (0.03 in.)

CLUTCH SPECIFICATION

Manual Transmission and M/T Differential

ItemMeasurementQualificationStandard or NewService Limit
Transmission fluidCapacity Use Acura MTFFluid change2.2L(2.3US qt)
Overhaul2.5 L (2.6 US qt)
MainshaftEnd play0.14-0.21 mm (0.006-0.008 in.)Adjust
Diameter of pilot bearing surface19.967-19.980 mm (0.7861-0.7866 in.)19.91 mm (0.784 in.)
Diameter of 4th and 5th gears distance collar35.987-36.000 mm (1.4168-1.4173 in.)35.93 mm (1.415 in.)
Diameter of ball bearing contact area (clutch housing side)28.002-28.015 mm (1.1024-1.1030 in.)27.95 mm (1.100 in.)
Diameter of needle bearing contact area41.984-42.000 mm (1.6529-1.6535 in.)41.93 mm (1.651 in.)
Diameter of 6th gear distance collar32.987-33.000 mm (1.2987-1.2992 in.)32.93 mm (1.296 in.)
Diameter of ball bearing contact area (transmission housing side)30.987-31.000 mm (1.2200-1.2205 in.)30.93 mm (1.218 in.)
Runout0.02 mm (0.001 in.) max.0.05 mm (0.002 in.)
Mainshaft 3rd gearI.D.47.009-47.025 mm (1.8507-1.8514 in.)47.08 mm (1.854 in.)
End play0.06-0.19 mm (0.002-0.007 in.)0.3 mm (0.01 in.)
Thickness23.89-23.97 mm (0.941-0.944 in.)23.8 mm (0.94 in.)
Mainshaft 4th and 5th gearsI.D.47.009-47.025 mm (1.8507-1.8514 in.)47.08 mm (1.854 in.)
End play0.06-0.19 mm (0.002-0.007 in.)0.3 mm (0.01 in.)
Thickness22.39-22.47 mm (0.881-0.885 in.)22.3 mm (0.88 in.)
Mainshaft 6th gearI.D.44.009-44.025 mm (1.7326-1.7333 in.)44.08 mm (1.735 in.)
End play0.06-0.19 mm (0.002-0.007 in.)0.3 mm (0.01 in.)
Thickness21.89-21.97 mm (0.862-0.865 in.)21.8 mm (0.86 in.)
CountershaftDiameter of needle bearing contact area (clutch housing side)43.974-43.990 mm (1.7313-1.7319 in.)43.92 mm (1.729 in.)
Diameter of distance collar contact area42.975-42.991 mm (1.6919-1.6926 in.)42.92 mm (1.690 in.)
Diameter of ball bearing contact area (transmission housing side)30.002-30.015 mm (1.1812-1.1817 in.)29.95 mm (1.179 in.)
Diameter of countershaft reverse gear45.934-45.950 mm (1.8084-1.8091 in.)45.88 mm (1.806 in.)
Runout0.02 mm (0.001 in.) max.0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race clearance0.04-0.10 mm (0.0016-0.0039 in.)Adjust
Countershaft 1st gearI.D.57.010-57.029 mm (2.2445-2.2452 in.)57.08 mm (2.247 in.)
End play0.04-0.17 mm (0.002-0.007 in.)0.28 mm (0.011 in.)
Thickness22.91-22.99 mm (0.902-0.905 in.)22.86 mm (0.900 in.)
Countershaft 2nd gearI.D.57.010-57.029 mm (2.2445-2.2452 in.)57.08 mm (2.247 in.)
End play0.04-0.17 mm (0.002-0.007 in.)0.28 mm (0.011 in.)
Thickness22.91-22.99 mm (0.902-0.905 in.)22.86 mm (0.900 in.)
Countershaft reverse gearI.D.45.970-45.988 mm (1.8098-1.8105 in.)46.04 mm (1.813 in.)
O.D.51.987-52.000 mm (2.0467-2.0472 in.)51.93 mm (2.044 in.)
Length23.03-23.08 mm (0.907-0.909 in.)
Countershaft 2nd gear distance collarI.D.42.990-43.000 mm (1.6925-1.6929 in.)43.05 mm (1.695 in.)
O.D.51.989-52.000 mm (2.0468-2.0472 in.)51.94 mm (2.045 in.)
Length23.03-23.08 mm (0.907-0.909 in.)

MANUAL TRANSMISSION AND M/T DIFFERENTIAL SPECIFICATION

Manual Transmission And M/T Differential Chart Item Measurement Qualification Standard or New Service Limit Mainshaft 4th and 5th gears distance collar I.D. 36.002-36.012 mm (1.4174-1.4178 in. 36.06 mm (1.420 in.) O.D. 41.989-42.000 mm (1.6531-1.6535 in. 41.94 mm 11.651 in.) Length A 49.95-50.05 mm (1.967-1.970 in.) - B 22.53-22.58 mm (0.887-0.889 in.) - Mainshaft 6th gear distance collar I.D. 33.002-33.012 mm (1.2993-1.2997 in.) 33.06 mm (1.302 in.) O.D. 38.989-39.000 mm (1.5350-1.5354 in.) 38.94 mm (1.533 in.) Length 22.03-22.08 mm 10.867-0.869 in.) - Reverse gear shaft O.D. 19.989-20.000 mm (0.7870-0.7874 in.) 19.93 mm (0.785 in.) Reverse drive/driven gear I.D. 25.007-25.020 mm [0.9845-0.9850 in.) 25.07 mm (0.987 in.) 5th synchro ring Ring-to-gear clearance Ring pushed against gear 0.70-1.49 mm (0.028-0.059 in.) 0.4 mm (0.016 in.) 6th synchro ring Ring-to-gear clearance Ring pushed against gear 0.73-1.44 mm (0.029-0.057 in.) 0.4 mm (0.016 in.) Double cone synchro Outer synchro ring-to-synchro cone clearance Ring pushed against gear 0.70-1.19 mm (0.028-0.047 in.) 0.3 mm (0.012 in.) Synchro cone-to-gear clearance Ring pushed against gear 0.50-1.04 mm (0.020-0.041 in.) 0.3 mm (0.012 in.) Outer synchro ring-to-gear cone clearance Ring pushed against gear 0.95-1.68 mm (0.037-0.066 in.) 0.6 mm (0.024 in.) 1st triple cone synchro Outer synchro ring-to-synchro cone clearance Ring pushed against gear 0.70-1.19 mm (0.028-0.047 in.) 0.3 mm (0.012 in.) Synchro cone-to-gear clearance Ring pushed against gear 0.45-1.14 mm (0.018-0.045 in.) 0.3 mm (0.012 in.) Outer synchro ring-to-gear cone clearance Ring pushed against gear 1.12-1.68 mm (0.044-0.066 in.) 0.6 mm (0.024 in.) 2nd triple cone synchro Outer synchro ring-to-synchro cone clearance Ring pushed against gear 0.70-1.19 mm (0.028-0.047 in.) 0.3 mm (0.012 in.) Synchro cone-to-gear clearance Ring pushed against gear 0.60-1.88 mm (0.024-0.074 in.) 0.3 mm (0.012 in.) Outer synchro ring-to-gear cone clearance Ring pushed against gear 0.87-1.82 mm (0.034-0.072 in.) 0.6 mm (0.024 in.) 1st/2nd, 3rd/4th, 5th/6th shift fork Finger thickness 7.4-7.6 mm 10.29-0.30 in.) - Fork-to-synchro sleeve clearance 0.35-0.65 mm (0.014-0.026 in.) 1.0 mm (0.039 in.) Reverse shift fork Finger thickness 6.2-6.4 mm (0.24-0.25 in.) - Fork-to-synchro sleeve clearance 0.35-0.65 mm (0.014-0.026 in.) 1.0 mm (0.039 in.) Reverse shift lever Finger thickness 6.400-6.650 mm (0.2520-0.2618 in.) - Shift lever-to-shift fork clearance 0.05-0.50 mm (0.002-0.020 in.) 0.6 mm (0.024 in.) Shift lever diameter at contact area 13.0-13.2 mm (0.51-0.52 in.) - Shift lever-to-interlock clearance 0-0.4 mm (0-0.015 in.) 0.5 mm (0.020 in.) Shift piece I.D. 14.000-14.068 mm (0.5512-0.5539 in.) - Shift fork diameter at contact area 12.9-13.0 mm (0.50-0.51 in.) - Shift piece-to-shift fork clearance 0.2-0.6 mm (0.008-0.024 in.) 0.7 mm (0.028 in.) Shift arm I.D. 15.973-16.005 mm (0.6289-0.6301 in.) - Shift piece diameter at contact area 13.9-14.0 mm (0.54-0.55 in.) - Shift arm-to-shift piece clearance 0.05-0.25 mm (0.002-0.010 in.) 0.5 mm (0.020 in.) Select arm I.D. 11.01-11.06 mm (0.433-0.435 in.) - Interlock diameter at contact area 12.9-13.0 mm (0.50-0.51 in.) - Select arm-to-interlock clearance 0.05-0.25 mm (0.002-0.010 in.) 0.5 mm (0.020 in.) Oil pump Oil pump thrust clearance 0.03-0.13 mm (0.001-0.005 in.) 0.15 mm (0.006 in.) Outer rotor-to-body clearance 0.1-0.2 mm (0.004-0.008 in.) 0.22 mm (0.009 in.) Inner rotor-to-outer rotor clearance 0.14 mm (0.006 in.) max. 0.2 mm (0.008 in.) Oil pump inner rotor I.D. 17.1-17.2 mm (0.067-0.68 in.) - Oil pump shaft O.D. 16.8-17.0 mm (0.66-0.67 in.) - M/T differential carrier Backlash 0.4-1.3 mm (0.016-0.051 in.) - Driveshaft contact area I.D. 30.025-30.045 mm (1.1821-1.1829 in.) - Carrier bearing starting torque (preload) 3.43-4.51 N.m (35-46 kgf.cm, 30-40 lbf.in.) Adjust

Scheme 1

Scheme 1

Automatic Transmission and A/T Differential

ItemMeasurementQualificationStandard or NewService Limit
ATF (Automatic Transmission Fluid)Capacity Use Acura ATF-Z1Fluid change3.0 L (3.2 US qt)
Overhaul7.0 L (7.4 US qt)
ATF pressureLine pressureAt 2,000 RPM in N or P position900-960 kPa (9.2-9.8 kgf/cm 2 ,130-140 psi)850 kPa (8.7 kgf/cm 2 ,120 psi)
5th clutch pressureAt 2,000 RPM in D position890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi)840 kPa (8.6 kgf/cm 2 , 120 psi)
4th clutch pressureAt 2,000 RPM in D position890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi)840 kPa (8.6 kgf/cm 2 ,120 psi)
3rd clutch pressureAt 2,000 RPM in D position890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi)840 kPa (8.6 kgf/cm 2 ,120 psi)
2nd clutch pressureAt 2,000 RPM in D position890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi)840 kPa (8.6 kgf/cm 2 ,120 psi)
1st clutch pressureAt 2,000 RPM in L position890-970 kPa (9.1-9.9 kgf/cm 2 , 130-140 psi)840 kPa (8.6 kgf/cm 2 ,120 psi)
1st-hold clutch pressureAt 2,000 RPM in L position760-830 kPa (7.7-8.5 kgf/cm 2 , 110-120 psi)710 kPa (7.2 kgf/cm 2 ,100 psi)
Torque converterStall speed Check with vehicle on level ground2,000 RPM1,850-2,150 RPM
ClutchClutch end-plate-to-top-disc clearance1st1.1-1.3 mm (0.043-0.051 in.)
2nd0.85-1.05 mm (0.033-0.041 in.)
3rd0.7-0.9 mm (0.028-0.035 in.)
4th, 5th0.55-0.75 mm (0.022-0.030 in.)
1st-hold0.5-0.9 mm (0.020-0.035 in.)
Clutch return spring free length1st68.3 mm (2.69 in.)66.3 mm (2.61 in.)
2nd53.4 mm (2.10 in.)51.4 mm (2.02 in.)
3rd52.0 mm (2.05 in.)50.0 mm (1.97 in.)
4th33.5 mm (1.32 in.)31.5 mm (1.24 in.)
5th37.4 mm (1.47 in.)35.4 mm (1.39 in.)
Clutch disc thickness1.94 mm (0.076 in.)
Clutch plate thickness1st, 2nd1.6 mm (0.063 in.)When discolored
3rd, 4th2.3 mm (0.091 in.)When discolored
5th2.0 mm (0.079 in.)When discolored
1st-hold1.8 mm (0.071 in.)When discolored
1st clutch end plate thicknessMark 13.1 mm (0.122 in.)When discolored
Mark 23.2 mm (0.126 in.)When discolored
Mark 33.3 mm (0.130 in.)When discolored
Mark 43.4 mm (0.134 in.)When discolored
Mark 53.5 mm (0.138 in.)When discolored
Mark 63.6 mm (0.142 in.)When discolored
Mark 73.7 mm (0.146 in.)When discolored
Mark 83.8 mm (0.150 in.)When discolored
Mark 93.9 mm (0.154 in.)When discolored
1st-hold clutch end plate thickness5.0 mm (0.197 in.)When discolored
2nd clutch end plate thicknessMark 12.1 mm (0.083 in.)When discolored
Mark 22.2 mm (0.087 in.)When discolored
Mark 32.3 mm (0.091 in.)When discolored
Mark 42.4 mm (0.094 in.)When discolored
Mark 52.5 mm (0.098 in.)When discolored
Mark 62.6 mm (0.102 in.)When discolored
Mark 72.7 mm (0.106 in.)When discolored
Mark 82.8 mm (0.110 in.)When discolored
Mark 92.9 mm (0.114 in.)When discolored
3rd clutch end plate thicknessMark 12.1 mm (0.083 in.)When discolored
Mark 22.2 mm (0.087 in.)When discolored
Mark 32.3 mm (0.091 in.)When discolored
Mark 42.4 mm (0.094 in.)When discolored
Mark 52.5 mm (0.098 in.)When discolored
Mark 62.6 mm (0.102 in.)When discolored
Mark 72.7 mm (0.106 in.)When discolored
Mark 82.8 mm (0.110 in.)When discolored
Mark 92.9 mm (0.114 in.)When discolored
Mark 103.0 mm (0.118 in.)When discolored
Mark 113.1 mm (0.122 in.)When discolored
4th and 5th clutch end plate thicknessMark 12.1 mm (0.083 in.)When discolored
Mark 22.2 mm (0.087 in.)When discolored
Mark 32.3 mm (0.091 in.)When discolored
Mark 42.4 mm (0.094 in.)When discolored
Mark 52.5 mm (0.098 in.)When discolored
Mark 62.6 mm (0.102 in.)When discolored
Mark 72.7 mm (0.106 in.)When discolored
Mark 82.8 mm (0.110 in.)When discolored
Mark 92.9 mm (0.114 in.)When discolored
ATF pumpStator shaft needle bearing contact I.D.Torque converter side27.000-27.021 mm (1.0630-1.0638 in.)When worn or damaged
ATF pump side29.000-29.021 mm (1.1417-1.1426 in.)When worn or damaged
ATF pump gear thrust clearance0.03-0.06 mm (0.001-0.002 in.)0.07 mm (0.003 in.)
ATF pump gear-to-body clearanceDrive gear0.210-0.265 mm (0.0083-0.0104 in.)
Driven gear0.070-0.125 mm (0.0028-0.0049 in.)
ATF pump driven gear I.D.14.016-14.034 mm (0.5518-0.5525 in.)When worn or damaged
ATF pump driven gear shaft O.D.13.980-13.990 mm (0.5504-0.5508 in.)When worn or damaged
Reverse shift forkFork finger thickness5.90-6.00 mm (0.232-0.236 in.)5.40 mm (0.213 in.)
Park gear and pawlWhen worn or damaged
Servo bodyShift fork shaft bore I.D.14.000-14.010 mm (0.5512-0.5516 in.)
Shift fork shaft valve bore I.D.37.000-37.039 mm (1.4567-1.4582 in.)37.045 mm (1.4585 in.)
Regulator valve bodySealing ring contact I.D.32.000-32.025 mm (1.2598-1.2608 in.)32.050 mm (1.2618 in.)
Accumulator bodySealing ring contact I.D.35.000-35.025 mm (1.3780-1.3789 in.)35.05 mm (1.3799 in.)
Stator shaftSealing ring contact I.D.29.000-29.021 mm (1.1417-1.1426 in.)29.050 mm (1.1437 in.)
MainshaftDiameter of needle bearing contact areaAt stator shaft22.984-23.000 mm (0.9049-0.9055 in.)When worn or damaged
At 4th gear52.975-52.991 mm (2.0856-2.0863 in.)When worn or damaged
At 5th gear collar33.975-33.991 mm (1.3376-1.3382 in.)When worn or damaged
I.D. of 4th gear59.000-59.019 mm (2.3228-2.3236 in.)When worn or damaged
I.D. of 5th gear40.000-40.016 mm (1.5748-1.5754 in.)When worn or damaged
End play of 4th gear0.03-0.31 mm (0.001-0.012 in.)
End play of 5th gear0.10-0.22 mm (0.004-0.009 in.)
41 x 73 mm thrust shim thicknessNo. 17.85 mm (0.309 in.)When worn or damaged
No. 27.90 mm (0.311 in.)When worn or damaged
No. 37.95 mm (0.313 in.)When worn or damaged
No. 48.00 mm (0.315 in.)When worn or damaged
No. 58.05 mm (0.317 in.)When worn or damaged
No. 68.10 mm (0.319 in.)When worn or damaged
Thrust washer thickness27 x 47 x 5 mm5.00 mm (0.197 in.)When worn or damaged
Length of 5th gear collar58.5-58.6 mm (2.303-2.307 in.)
5th gear collar flange thickness4.45-4.60 mm (0.175-0.181 in.)When worn or damaged
Sealing ring thickness32 mm sealing ring1.87-1.97 mm (0.074-0.078 in.)1.800 mm (0.071 in.)
29 mm sealing ring1.87-1.97 mm (0.074-0.078 in.)1.800 mm (0.071 in.)
Width of sealing ring groove2.025-2.060 mm (0.080-0.081 in.)2.080 mm (0.082 in.)
Clutch feed pipe O.D.4th clutch5.97-5.98 mm (0.2350-0.2354 in.)5.95 mm (0.2343 in.)
5th clutch11.47-11.48 mm (0.4516-0.4520 in.)11.45 mm (0.4508 in.)
Clutch feed pipe bushing I.D.4th clutch6.018-6.030 mm (0.2369-0.2374 in.)6.045 mm (0.2380 in.)
5th clutch11.500-11.518 mm (0.4528-0.4535 in.)11.530 mm (0.4539 in.)
CountershaftDiameter of needle bearing contact areaAt 5th gear34.975-34.991 mm (1.3770-1.3776 in.)When worn or damaged
At 2nd gear39.979-40.000 mm (1.574-1.575 in.)When worn or damaged
At park gear41.964-41.980 mm (1.6521-1.6528 in.)When worn or damaged
At right end38.505-38.515 mm (1.5159-1.5163 in.)When worn or damaged
I.D. of 5th gear41.000-41.016 mm (1.6142-1.6148 in.)When worn or damaged
I.D. of 3rd gear50.000-50.016 mm (1.9685-1.9691 in.)When worn or damaged
I.D. of reverse gear46.000-46.016 mm (1.8110-1.8116 in.)When worn or damaged
End play of 1st gear0.00-0.33 mm (0.000-0.013 in.)
End play of 5th gear0.04-0.27 mm (0.002-0.011 in.)
End play of 3rd gear0.015-0.045 mm (0.0006-0.0018 in.)
End play of reverse gear0.10-0.25 mm (0.004-0.010 in.)
31 x 63.5 x 8.5 mm splined washer differenceA3.503-3.515 mm (0.1379-0.1384 in.)When worn or damaged
B3.490-3.502 mm (0.1374-0.1379 in.)When worn or damaged
C3.477-3.489 mm (0.1369-0.1374 in.)When worn or damaged
D3.464-3.476 mm (0.1364-0.1369 in.)When worn or damaged
Length of distance collar35 x 47 x 45.6 mm45.56-45.60 mm (1.794-1.795 in.)
35 x 47 x 7.8 mm5.92-5.96 mm (0.2330-0.235 in.)
Cotter thickness1.99-2.02 mm (0.078-0.080 in.)
Reverse selector hub O.D.55.87-55.90 mm (2.1996-2.2008 in.)When worn or damaged
Clutch feed pipe O.D.8.97-8.98 mm (0.353-0.354 in.)8.95 mm (0.352 in.)
Clutch feed pipe bushing I.D.9.000-9.015 mm (0.354-0.355 in.)9.030 mm (0.356 in.)
Secondary shaftDiameter of needle bearing contact areaAt 1st gear37.978-37.993 mm (1.4951-1.4958 in.)When worn or damaged
At 2nd gear33.986-33.999 mm (1.3380-1.3385 in.)When worn or damaged
I.D. of 1st gear44.000-44.016 mm (1.7323-1.7329 in.)When worn or damaged
I.D. of 2nd gear40.000-40.016 mm (1.5748-1.5754 in.)When worn or damaged
End play of 1st gear0.07-0.15 mm (0.003-0.006 in.)
End play of 2nd gear0.04-0.12 mm (0.002-0.005 in.)
38 x 56.5 mm splined washer thicknessNo. 16.85 mm (0.270 in)When worn or damaged
No. 26.90 mm (0.272 in.)When worn or damaged
No. 36.95 mm (0.274 in.)When worn or damaged
No. 47.00 mm (0.276 in.)When worn or damaged
No. 57.05 mm (0.278 in.)When worn or damaged
No. 67.10 mm (0.280 in.)When worn or damaged
37 x 55 mm thrust shim thicknessNo. 14.90 mm (0.193 in.)When worn or damaged
No. 24.95 mm (0 195 in.)When worn or damaged
No. 35.00 mm (0.197 in.)When worn or damaged
No. 45.05 mm (0.199 in.)When worn or damaged
No. 55.10 mm (0.201 in.)When worn or damaged
No. 65.15 mm (0.203 in.)When worn or damaged
No. 75.20 mm (0.205 in.)When worn or damaged
Cotter thickness1.99-2.02 mm (0.078-0.080 in.)
Sealing ring thickness1.890-1.950 mm (0.074-0.077 in.)1.800 mm (0.071 in.)
Width of sealing ring groove2.025-2.060 mm (0.080-0.081 in.)2.080 mm (0.082 in.)
Clutch feed pipe O.D.7.97-7.98 mm (0.3138-0.3142 in.)7.95 mm (0.3130 in.)
Clutch feed pipe bushing I.D.8.000-8.015 mm (0.3150-0.3156 in.)8.030 mm (0.3161 in.)
Reverse idler gearDiameter of needle bearing contact areaAt reverse idler gear shaft13.990-14 000 mm (0.5508-0.5512 in.)When worn or damaged
End play0.06-0.38 mm (0.002-0.015 in.)
I.D.18.007-18.020 mm (0.7089-0.7094 in.)When worn or damaged
Thrust washer thicknessTransmission housing side0.96-1.04 mm (0.038-0.041 in.)
Reverse idler gear shaft holder side0.97-1.05 mm (0.038-0.041 in.)
I.D. of reverse idler gear shaft holder14.006-14.024 mm (0.5514-0.5521 in.)When worn or damaged
I.D. of transmission housing of reverse idler gear shaft contact area14.006-14.024 mm (0.5514-0.5521 in.)

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

ItemMeasurementStandard or New
Wire DiameterO.D.Free LengthNo. of Coils
Main valve body springShift valve D spring0.71 mm (0.028 in.)6.6 mm (0.260 in.)33.7 mm (1.327 in.)12.6
Shift valve C spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
Kick-down valve spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
Modulator valve spring1.6 mm (0.063 in.)10.4 mm (0.409 in.)33.5 mm (1.319 in.)9.8
Relief valve spring1.2 mm (0.047 in.)11.1 mm (0.437 in.)39.0 mm (1.535 in.)9.9
Lock-up shift valve spring0.9 mm (0.035 in.)7.6 mm (0.299 in.)63.0 mm (2.480 in.)22.4
Cooler check valve spring0.6 mm (0.024 in.)5.8 mm (0.228 in.)14.5 mm (0.571 in.)6.8
Torque converter check valve spring1.2 mm (0.047 in.)8.6 mm (0.339 in.)34.4 mm (1.354 in.)11.7
Servo control valve spring0.9 mm (0.035 in.)6.4 mm (0.252 in.)32.5 mm (1.280 in.)17.5
Reverse CPC valve spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
Regulator valve body springStator reaction spring4.5 mm (0.177 in.)35.4 mm (1.394 in.)30.3 mm (1.193 in.)1.92
Regulator valve spring A1.9 mm (0.075 in.)14.7 mm (0.579 in.)80.6 mm (3.173 in.)16.1
Regulator valve spring B1.6 mm (0.063 in.)9.2 mm (0.362 in.)44.0 mm (1.732 in.)12.5
Lock-up control valve spring0.71 mm (0.028 in.)6.6 mm (0.260 in.)42.9 mm (1.689 in.)15.3
Lock-up timing valve spring0.64 mm (0.025 in.)6.6 mm (0.260 in.)34.8 mm (1.370 in.)14.1
Servo body springCPC valve B spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
CPC valve A spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
Shift valve B spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
Shift valve A spring0.8 mm (0.031 in.)6.6 mm (0.260 in.)49.1 mm (1.933 in.)21.7
Top accumulator body spring (see TOP ACCUMULATOR BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY )Shift valve E spring0.8 mm (0.031 in.)7.1 mm (0.280 in.)49.0 mm (1.929 in.)17.2
CPC valve C spring0.7 mm (0.028 in.)6.1 mm (0.240 in.)17.8 mm (0.701 in.)7.9
5th accumulator spring A2.2 mm (0.087 in.)16.4 mm (0.646 in.)75.7 mm (2.980 in.)14.2
5th accumulator spring B2.0 mm (0.079 in.)10.0 mm (0.394 in.)45.5 mm (1.791 in.)11.6
4th/1st-hold accumulator spring3.4 mm (0.134 in.)19.6 mm (0.772 in.)57.4 mm (2.260 in.)8.4
Accumulator body spring (see ACCUMULATOR BODY DISASSEMBLY, INSPECTION, AND REASSEMBLY )1st accumulator spring B2.3 mm (0.091 in.)12.6 mm (0.496 in.)42.0 mm (1.654 in.)9.9
1st accumulator spring A2.4 mm (0.094 in.)19.5 mm (0.768 in.)67.7 mm (2.665 in.)10.2
2nd accumulator spring B2.6 mm (0.102 in.)13.0 mm (0.512 in.)44.0 mm (1.732 in.)9.0
2nd accumulator spring A2.5 mm (0.098 in.)19.6 mm (0.772 in.)57.7 mm (2.272 in.)9.5
3rd accumulator spring (see 3RD ACCUMULATOR AND END COVER DISASSEMBLY, INSPECTION, AND REASSEMBLY )3rd accumulator spring3.1 mm (0.122 in.)19.6 mm (0.772 in.)39.4 mm (1.551 in.)5.5

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

ItemMeasurementQualificationStandard or NewService Limit
A/T differential carrierPinion shaft contact area I.D.18.010-18.028 mm (0.7091-0.7098 in.)
Carrier-to-pinion shaft clearance0.023-0.057 mm (0.0009-0.0022 in.)0.1 mm (0.004 in.)
Driveshaft contact area I.D.30.025-30.055 mm (1.182-1.183 in.)
Carrier-to-driveshaft clearance0.045-0.096 mm (0.002-0.004 in.)0.12 mm (0.005 in.)
Carrier-to-intermediate shaft clearance0.080-0.126 mm (0.003-0.005 in.)
Tapered roller bearing starting torque (preload)For new bearing2.9-4.1 N.m (30-42 kgf.cm, 26-37 lbf.in.)Adjust
For used bearing2.7-3.8 N.m (27-39 kgf.cm, 23-34 lbf.in.)Adjust
A/T differential pinion gearBacklash0.05-0.15 mm (0.002-0.006 in.)
I.D.18.042-18.066 mm (0.7103-0.7113 in.)
Pinion gear-to-pinion shaft clearance0.055-0.095 mm (0.0022-0.0037 in.)0.12 mm (0.005 in.)

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

Steering

ItemMeasurementQualificationStandard or New
Steering wheelRotational play measured at outside edge with engine running0-10 mm (0-0.39 in.)
Initial turning load measured at outside edge with engine running29 N (3.0 kgf, 6.6 lbf)
GearboxAngle of rack guide screw loosened from locked position15°+/-5°
PumpOutput pressure with shut-off valve closed7,940-8,630 kPa (81-88 kgf/cm 2 , 1,150-1,250 psi)
Power steering fluidCapacity Use Honda Power Steering FluidReservoir capacity0.32 L (0.33 US qt)
System overhaul1.1 L (1.16 US qt)

STEERING SPECIFICATION

Suspension

ItemMeasurementQualificationStandard or NewService Limit
Wheel alignmentCamberFront0 ° 30 '+/-30 '
Rear1° 00 '+/-30'
CasterFront3 °17'+/-45'
Total Toe-inFront0+/-2 mm (0+/-1/16in.)
Rear0+/-2 mm (0+/-1/16in.)
Front wheel turning angleInward35 °06 '+/-2'
Outward30° 12'(Reference)
WheelAluminum wheel runoutAxial0-0.7 mm (0-0.03 in.)2.0 mm (0.08 in.)
Radial0-0.7 mm (0-0.03 in.)1.5 mm (0.06 in.)
Wheel bearingEnd playFront0-0.05 mm (0-0.002 in.)
Rear0-0.05 mm (0-0.002 in.)

SUSPENSION SPECIFICATION

Brakes

ItemMeasurementQualificationStandard or NewService Limit
Parking brake leverDistance traveled when lever pulled with 196 N (20 kgf, 44 lbf) of force6 to 10 clicks
Brake pedalPedal height (carpet removed)M/T model171 mm (6 3/4 in.)
A/T model170 mm (6 11/16 in.)
Free play1-5 mm (0.04-0.20 in.)
Master cylinderPiston-to-pushrod clearanceNo adjustment
Brake discThicknessFront (A/T model)27.9-28.1 mm (1.10-1.11 in.)26.0 mm (1.02 in.)
Front (M/T model)24.9-25.1 mm (0.98-0.99 in.)23.0 mm (0.91 in.)
Rear8.9-9.1 mm (0.350-0.358 in.)7.5 mm (0.30 in.)
RunoutFront0.10 mm (0.004 in.)
Rear0.10 mm (0.004 in.)
ParallelismFront and rear0.015 mm (0.0006 in.)
Brake padThicknessFront (A/T model)10.3-11.0 mm (0.41-0.43 in.)1.6 mm (0.06 in.)
Front (M/T model)8.8-10.0 mm (0.35-0.39 in.)1.6 mm (0.06 in.)
Rear8.5-9.5 mm (0.33-0.37 in.)1.6 mm (0.06 in.)

BRAKES SPECIFICATION

Air Conditioning

ItemMeasurementQualificationStandard or New
RefrigerantTypeHFC-134a (R-134a)
Capacity of system500-550 g (17.6-19.4 oz)
Refrigerant oilTypeDENSO ND-OIL 8 (P/N 38897-PR7-A01AH or 38899-PR7-A01)
Capacity of componentsCondenser25 mL (5/6 fl oz)
Evaporator45 mL (1 1/2 fl oz)
Each line and hose10 mL (1/3 fl oz)
Compressor120-135 mL (4-4 1/2 fl oz)
CompressorField coil resistanceAt 68 °F (20 °C)3.9-4.3 ohms
Pulley-to-pressure plate clearance0.35-0.60 mm (0.014-0.024 in.)

AIR CONDITIONING SPECIFICATION

ItemMeasurementQualificationSpecification
DIMENSIONSOverall length4,730 mm (186.2 in.)
Overall width1.835 mm (72.2 in.)
Overall height1,441 mm (56.7 in.)
Wheelbase2,740 mm (107.9 in.)
TrackFront1,577 mm (62.1 in.)
Rear1,576 mm (62.0 in.)
Seating capacityFive (5)
WEIGHT (U.S.A.)Gross Vehicle Weight Rating (GVWR)A/T model4,525 lbs
M/T model4,435 lbs
WEIGHT (CANADA)Gross Vehicle Weight Rating (GVWR)A/T model2,050 kg
M/T model2,010 kg
ENGINETypeWater cooled, 4-stroke SOHC VTEC engine
Cylinder arrangement60 ° V6-cylinder, transverse
Bore and stroke89.0 x 86.0 mm (3.50 x 3.39 in.)
Displacement3,210 cm 3 (196 cu in.)
Compression ratio11.0
Valve trainBelt drive, SOHC VTEC 4 valves per cylinder
Lubrication systemForced, wet sump, with trochoid pump
Oil pump displacementAt 6,300 RPM52.8 L (55.8 US qt/minute
Water pump displacementAt 6,000 RPM92 L (97 US qt)/minute
Fuel requiredPremium UNLEADED gasoline with 91 Pump Octane Number or higher
STARTERTypeGear reduction
Normal output1.6 kW
Nominal voltage12 V
Hour rating30 seconds
Rotation of directionClockwise as viewed from gear end
CLUTCHClutch typeSingle plate dry, diaphragm spring
Clutch friction material surface area264 cm 2 (40.86 sq in.)
MANUAL TRANSMISSIONTypeSynchronized, 6-speed forward, 1 reverse
Primary reductionDirect 1:1
Gear ratio1st3.933
2nd2.478
3rd1.700
4th1.250
5th0.975
6th0.770
Reverse4.008
Final reductionTypeSingle helical gear
Gear ratio3.285
AUTOMATIC TRANSMISSIONTypeElectronically controlled automatic, 5-speed forward, 1 reverse, 3-element torque converter with lock-up clutch
Primary reductionDirect 1:1
Gear ratio1st2.563
2nd1.552
3rd1.021
4th0.666
5th0.480
Reverse1.846
Final reductionTypeSingle helical gear
Gear ratio4.428
STEERINGTypePower-assisted rack and pinion
Overall ratio15.4
Turns, lock-to-lock2.77
Steering wheel diameter380 mm (15.0 in.)
SUSPENSIONTypeFrontIndependent double wishbone with stabilizer, coil spring
RearIndependent multilink with stabilizer, coil spring
Shock absorberFrontTelescopic, hydraulic, nitrogen gas-filled
RearTelescopic, hydraulic, nitrogen gas-filled
TIRESSizeP235/45R17 93W or 235/45R17 93W (optional)
Size of spare tireA/T modelT135/80R16 101M
M/T modelT145/70R17 106M
BRAKESType of service brakeFrontPower-assisted self-adjusting ventilated disc
RearPower-assisted self-adjusting solid disc
Type of parking brakeMechanical actuating, rear wheels
Pad friction surface areaFront (A/T model)55.2 cm 2 x 2 (9.02 sq in.) x 2
Front (M/T model)74.0 cm 2 x 2(11.47 sq in.) x 2
Rear27.9 cm 2 x 2 (4.33 sq in.) x 2
AIR CONDITIONINGCompressorTypePiston
Capacity188 mL/rev. (11.47 cu in/rev.)
Maximum speed7,922 RPM
Lubricant capacity120 mL (4 fl oz)
Lubricant typeDENSO ND-OIL 8
CondenserTypeCorrugated fin
EvaporatorTypeCorrugated fin
BlowerTypeRadial
Motor type250W/12 V
Speed controlInfinite variable
Maximum capacity560 m 3 /h (19,780 cu ft/h)
Temperature controlAir-mix type
Compressor clutchTypeDry, single plate, poly V-belt drive
Electrical power consumption at 68 °F (20 °C)42 W maximum at 12 V
RefrigerantTypeHFC-134a (R-134a)
Capacity500-550 g (17.6-19.4 oz)
ELECTRICAL RATINGSBattery12 V-65 AH/20 hours
FusesUnder-hood fuse/relay box120 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
Under-dash fuse/relay box30 A, 20 A, 15A, 10A, 7.5A
Light bulbsHeadlight high beam12 V - 35 W (HID)
Headlight low beam12 V-35 W (HID)
Front fog lights (U.S. model)12 V - 51 W (HB4)
Daytime running lights (Canada model)12 V - 60 W (HB3)
Front Turn signal lights12 V-21 W
Front parking lights12 V - 5 W
Front side marker lightsLED
Rear side marker lightsLED
Rear turn signal lights12 V - 21 W
Stop/taillightsLED
TaillightsLED
High-mount brake lightLED
Back-up lights12 V-21 cp
License plate light12 V-3 cp
Ceiling light12 V-5 W
Map lights12 V-4 cp
Trunk light12 V-5 W
Door courtesy lights12 V-2 cp
Glove box light12 V-1.4 W
Vanity mirror lights12 V-5 W
Gauge lightsLED
Indicator lightsLED
Console box light12 V-1.4 W

DESIGN SPECIFICATIONS

Scheme 2

Scheme 2: Body Specifications