Home/Volvo/XC90/Volvo XC90 I рестайлинг (2006-2014)/Repair manual/Transmission - Removal, Replacement and Installation/CHECKING THE MARKING

Contents

Section: Transmission - Removal, Replacement and Installation

BEVEL GEAR, REPLACING

PREPARATIONS

INSTALLING THE BEVEL GEAR

INSTALLING THE CENTER BEARING AND MEMBER FOR THE PROPELLER SHAFT

INSTALLING THE DRIVE SHAFT

FINISHING

INSTALLING THE SPLASH GUARD

FITTING THE WHEEL

REMOVING THE BRASS PIPE

FILLING WITH OIL

REPLACING THE PINION SEAL FOR THE BEVEL GEAR

REMOVING THE THREE-WAY CATALYTIC CONVERTER (TWC)

MARKING THE PROPELLER SHAFT / CARRIER PLATE

INSTALLING THE THREE-WAY CATALYTIC CONVERTER (TWC)

CHECKING THE OIL LEVEL IN THE BEVEL GEAR

REMOVING BEVEL GEAR

SEALING RINGS BEVEL GEAR, REPLACING

CHECKING THE MARKING

REPLACING THE BEVEL GEAR/CHAIN HOUSING

PAY ATTENTION TO THE FOLLOWING WHEN REMOVING PROPELLER SHAFT

INSTALLING THE BEVEL GEAR / CHAIN HOUSING

INSTALLING THE BRACKET

INSTALLING THE STEERING GEAR TO THE ENGINE PAD

SEAL, DRIVE SHAFT, REPLACING

LEFT-HAND SIDE

RIGHT-HAND SIDE

PINION SEAL BEVEL GEAR, REPLACING

PREPARATORY WORK

REMOVING THE NUTS FOR THE BEVEL GEAR FLANGE

REMOVING THE FLANGE

REMOVING THE SEAL

INSTALLING THE SEAL

INSTALLING THE FLANGE ON THE PINION

SEALS BEVEL GEAR/CHAIN HOUSING, REPLACING

SEALING RING, BEVEL GEAR, RIGHT

REMOVING DRIVE SHAFT RIGHT-HAND SIDE

APPLIES TO ALL

ONLY APPLIES WHEN CHANGING TO NEW PART

ONLY APPLIES IF THE ORIGINAL PART IS TO BE REUSED

BLEED VALVE BEVEL GEAR, REPLACING

CHECKING THE OIL LEVEL

CABLE KEY INTERLOCK, REPLACING

INSTALLING THE GEARBOX CABLE

INITIAL SETTING OF THE KEY LOCK CABLE (ADJUSTING)

FINISHING WORK

INSTALL THE BUSHINGS IN THE BRAKE PEDAL

INSTALL THE BRAKE PEDAL

INSTALLING THE GEAR SELECTOR KNOB

REMOVING CENTRE TUNNEL CONSOLE

DETACHING THE BOOT AND REMOVING THE GEAR SELECTOR KNOB

INSTALLING THE CENTRE TUNNEL CONSOLE

REMOVING THE CENTER CONSOLE

INSTALLING THE SOLENOID

INSTALLING THE CENTER CONSOLE

BOOT, GEAR SELECTOR, REPLACING

GEAR SELECTOR KNOB, GEARTRONIC, REPLACING

GEAR SELECTOR CABLES, REPLACING

REMOVING THE AIR CLEANER (ACL) HOUSING

REMOVING SIDE PANELS

REMOVING THE GEAR SELECTOR CABLE

REMOVING THE GEAR SELECTOR CABLE AT THE FIREWALL

INSTALLING THE GEAR SELECTOR CABLE FROM THE INSIDE OF THE PASSENGER COMPARTMENT

FEEDING IN THE GEAR SELECTOR CABLE FROM THE INSIDE

INSTALLING THE GEAR SELECTOR CABLE ON THE GEAR SELECTOR

INSTALLING GEAR SELECTOR KNOB AND BOOT

TOP PANEL GEARTRONIC, REPLACING

REMOVING THE TOP PANEL

REMOVING THE GEAR SELECTOR KNOB

INSTALLING THE BOOT

INSTALLING THE TOP PANEL

INSTALLING THE GEAR SELECTOR KNOB AND LOCK BRACKET

GEAR SELECTOR CABLE

REMOVING THE LEFT FRONT WHEEL

VEHICLE WITH REAR A/C

REMOVING THE GEAR SELECTOR CABLE AT THE BULKHEAD

INSTALLING THE GEAR SELECTOR CABLE ON THE GEARBOX

INSTALLING THE AIR CLEANER (ACL) HOUSING

CONNECTING SLEEVE

COVER BRAKE CYLINDER B4 AUTOMATIC TRANSMISSION, REPLACING

REMOVING COMPONENTS

INSTALLING THE SNAP RING

ADAPTING THE CONTROL MODULE

CHECKING THE FUNCTION OF THE TRANSMISSION

GEAR-SHIFT POSITION SENSOR, POSITION

ADJUSTING THE GEAR-SHIFT POSITION SENSOR

SEALING RING GEAR SHIFT LINKAGE ROD, REPLACING

REMOVING ENGINE COMPARTMENT COMPONENTS

INSTALLING THE GEAR-SHIFT POSITION SENSOR

ADJUSTING GEAR-SHIFT POSITION SENSOR

INSTALLING ENGINE COMPARTMENT COMPONENTS

SEALING RING OIL PUMP, REPLACING

REMOVING THE TRANSMISSION

INSTALLING THE TRANSMISSION

SOLENOID CONTROL SYSTEM, REPLACING

CHECKING THE RESISTANCE OF SLT, SLS AND SLU

REPLACING SOLENOIDS S1-S5

INSTALLING THE CONTROL SYSTEM

POINTS TO OBSERVE WHEN REPLACING THE CONTROL MODULE

ORDERING SOFTWARE

CONDITIONS

INSTALLING THE OIL PLUG

FURTHER FILLING

TRANSMISSION, INSTALLING

INSTALLING THE RIGHT DRIVE SHAFT ON THE TRANSMISSION, WHEEL SPINDLE AND CONTROL ARM

INSTALLING THE COLLISION PROTECTION SYSTEM OVER THE STEERING GEAR

REMOVING THE LIFTING BEAMS

INSTALLING THE SERVICE CLIPS

INSTALLING THE BATTERY LEAD

TRANSMISSION, REMOVING

DISCONNECTING THE BATTERY LEAD

REMOVING THE MOUNTING SCREWS FROM THE TRANSMISSION

REMOVING THE COOLANT HOSE FROM THE PASSENGER COMPARTMENT HEATER

INSTALLING THE LIFTING BEAMS AND LIFTING HOOKS ON THE ENGINE LIFTING LUGS

REMOVING BOTH THE FRONT WHEELS

REMOVING COMPONENTS FROM THE SUB-FRAME

REMOVING THE CROSS MEMBERS FROM THE BODY

MEASURING THE POSITION OF THE TIE ROD IN THE STEERING GEAR

DISCONNECTING THE STEERING GEAR

REMOVING FRONT SUSPENSION COMPONENTS (BOTH SIDES)

REMOVING FENDER LINER COMPONENTS (BOTH SIDES)

REMOVING THE RIGHT DRIVE SHAFT

REMOVING THE COLLISION PROTECTION SYSTEM OVER THE STEERING GEAR

LOWERING THE SUB-FRAME

REMOVING THE REAR ENGINE MOUNTING

REMOVING THE OIL PIPE FROM THE TRANSMISSION

REMOVING ALL THE SCREWS FOR THE TRANSMISSION AND ENGINE

TRANSMISSION CONTROL MODULE (TCM), REPLACING

LIFTING THE ENGINE AND TRANSMISSION

INSTALLING THE REAR ENGINE MOUNTING

INSTALLING THE LOWER OIL PIPE ON THE TRANSMISSION

INSTALLING THE LEFT DRIVE SHAFT ON THE TRANSMISSION AND THE WHEEL SPINDLE

INSTALLING THE SUBFRAME ON THE BODYWORK

INSTALLING FRONT SUSPENSION COMPONENTS

INSTALLING COMPONENTS FOR THE FENDER LINER

INSTALLING THE CABLE DUCT

INSTALLING THE FRONT SPLASH GUARD

INSTALLING THE COOLANT HOSE

INSTALLING THE REMAINING SCREWS FOR THE TRANSMISSION AND STARTER MOTOR

INSTALLING THE GEAR SELECTOR CABLE AND OIL PIPE

INSTALLING SERVICE CLIPS

REMOVING COMPONENTS FROM THE TRANSMISSION

REMOVING THE TRANSMISSION MOUNTING SCREWS

REMOVING THE FRONT MOUNTING FOR THE EXHAUST PIPE

DETACHING THE POWER STEERING LINE

DISCONNECTING THE BALL JOINT PINION FROM THE CONTROL ARM (BOTH SIDES)

REMOVING THE SCREWS FOR THE SUB-FRAME SUPPORT PLATES (BOTH SIDES)

REMOVING THE DRIVE SHAFT FROM THE WHEEL HUB

REMOVING THE DRIVE SHAFT FROM THE TRANSMISSION

LOWERING THE ENGINE AND THE TRANSMISSION

INSTALLING THE FIXTURE ON THE MOBILE JACK AND TRANSMISSION

CONTROL SYSTEM FOR CARS OF MODEL YEAR -2002

INSTALLING THE OIL PUMP

INSTALLING THE SIDE COVER

CONTROL SYSTEM/VALVE HOUSING, REMOVING

REMOVING THE SIDE COVER

PREPARATIONS FOR REMOVING THE VALVE HOUSING

REMOVING THE SCREWS FOR THE VALVE HOUSING AND PRESSURE SENSOR

CONTROL SYSTEM FOR CARS OF MODEL YEAR 2003

REMOVING AND SEPARATING THE VALVE HOUSING

CHECKING AND REINSTALLING THE BALLS IN THE VALVE HOUSING

CHECK THE SEALING OF THE BALLS AGAINST THE DISTRIBUTION PLATE

COVER DIFFERENTIAL, REPLACING

REMOVING THE BEVEL GEAR/CHAIN HOUSING

INSTALLING THE TRANSMISSION OUTPUT SPEED SENSOR

INSTALLING THE BRACKET FOR THE BEVEL GEAR/CHAIN HOUSING

INSTALLING THE PIPE ON THE TURBOCHARGER (TC)

FILLING THE COOLING SYSTEM

BEVEL GEAR/CHAIN HOUSING, REPLACING

RADIATOR, REPLACING

REMOVING THE OIL COOLER HOSES

REMOVING THE UPPER COOLANT HOSES

REMOVING THE CHARGE AIR PIPE/HOSE

REMOVING THE LOWER ENGINE COOLANT HOSE

INSTALLING THE RADIATOR

INSTALLING THE ENGINE COOLANT FAN (FC)

INSTALLING THE COOLER UNIT

INSTALLING THE LOWER ENGINE COOLANT HOSE

INSTALLING THE AIR CONDITIONING (A/C) PIPE

INSTALLING THE RIGHT HEADLAMP

INSTALLING THE UPPER ENGINE COOLANT HOSES

INSTALLING THE CHARGE AIR PIPE/HOSE

INSTALLING THE OIL COOLER HOSES

INSTALLING THE CABLE DUCT AND AIR DUCT

INSTALLING THE SKID PLATE

GASKET / PISTON ACCUMULATOR, REPLACING

INSTALLING THE ACCUMULATOR HOUSING ON THE TRANSMISSION

GASKET/O RING SERVO CYLINDER, REPLACING

REMOVING THE SIDE COVER FROM THE TRANSMISSION

INSTALLING THE SIDE COVER ON THE TRANSMISSION

PISTON / COVER BACK-UP (REVERSE) SERVO, REPLACING

INSTALLING THE COVER ON THE TRANSMISSION

INSTALLING THE SPRING CLIP

INSTALLING THE TRANSMISSION ON THE ENGINE

INSTALLING THE PRESSURE SENSOR

SEALING RING AND PISTON WITH O-RING FOR FRONT SERVO, INSTALLING

SEALING RING AND PISTON WITH O-RING FOR FRONT SERVO, REPLACING

DISCONNECTING THE STEERING GEAR FROM THE ENGINE PAD

REMOVING THE CHAIN HOUSING BRACKET

REMOVING THE SCREWS FOR THE BEVEL GEAR/CHAIN HOUSING

REMOVING THE SERVO CYLINDER COVER

REMOVING THE PISTON FROM THE TRANSMISSION

SIDE COVER TRANSMISSION, INSTALLING

INSTALLING THE SUB-FRAME ON THE BODYWORK

INSTALLING THE DRIVE SHAFT ON THE WHEEL HUB

INSTALLING FRONT SUSPENSION COMPONENTS (BOTH SIDES)

INSTALLING THE BOOT AND SNAP RING ON THE FIREWALL

SIDE COVER TRANSMISSION, REMOVING

DISCONNECTING THE CHARGE AIR PIPE

REMOVING THE CONNECTOR FROM THE TRANSMISSION

REMOVING THE FRONT CROSS MEMBER

REMOVING SCREWS AND NUTS FROM THE ENGINE PAD AND ENGINE STABILIZER BRACE

REMOVING FRONT SUSPENSION COMPONENTS ON BOTH SIDES

REMOVING THE SCREWS FROM THE SUB-FRAME SUPPORT PLATES (BOTH SIDES)

SOLENOID LOCK-UP FUNCTION, REPLACING

INSTALLING THE LOCK-UP SOLENOID

INSTALLING SOLENOID S1

REMOVING SOLENOID S2

INSTALLING SOLENOID S2

TRANSMISSION OIL / OIL FILTER, REPLACING

FILL THE TRANSMISSION WITH OIL. THERE ARE TWO DIFFERENT METHODS. METHOD 1

FILL THE TRANSMISSION WITH OIL. METHOD 2

INSTALL THE OIL RETURN LINE ON THE TRANSMISSION

LOWER THE CAR

POUR THE REST OF THE OIL INTO THE TRANSMISSION

CHECK THE OIL LEVEL

TRANSMISSION, INSTALLING (2005, 2006)

CHECKING BEFORE INSTALLING

PAY ATTENTION TO THE FOLLOWING WHEN INSTALLING PROPELLER SHAFT

INSTALLING THE PROPELLER SHAFT

INSTALLING THE OIL PIPE AT THE TRANSMISSION

INSTALLING THE ANTI-ROLL BAR LINK TO THE SPRING STRUT

INSTALLING THE GEAR SELECTOR CABLE ON THE TRANSMISSION AND LEVER

FILLING WITH TRANSMISSION OIL. THERE ARE 2 DIFFERENT METHODS. METHOD 1

FILLING WITH TRANSMISSION OIL. METHOD 2

INSTALLING THE SPLASH GUARDS AND THE FENDER LINER

TRANSMISSION, INSTALLING (2003, 2004)

WHEN REPLACING WITH A NEW TRANSMISSION

ADJUSTING THE POSITION OF THE TRANSMISSION AND ENGINE

INSTALLING THE BRACKET FOR THE TRANSMISSION END

INSTALLING THE CHAIN HOSING AND BEVEL GEAR

INSTALLING THE HEATED OXYGEN SENSOR (HO2S) CONNECTORS TO THE BRACKET ON THE TRANSMISSION

LIFTING THE ENGINE AND TRANSMISSION TO THE HORIZONTAL POSITION

INSTALLING THE ENGINE MOUNTING TOGETHER WITH THE BRACKET AND THE SPLASH GUARD

PREPARATIONS FOR INSTALLING THE SUB-FRAME

INSTALLING THE SUB-FRAME

INSTALLING THE RIGHT ENGINE PAD

INSTALLING THE SCREW FOR THE REAR ENGINE PAD THROUGH THE STEERING GEAR

INSTALLING THE DRIVE SHAFT IN THE TRANSMISSION, BOTH SIDES

INSTALLING THE DRIVE SHAFT IN THE WHEEL HUB, BOTH SIDES

INSTALLING THE SCREWS FOR THE BRACKET FOR THE HEATED OXYGEN SENSOR (HO2S) CABLE

INSTALLING THE FRONT CROSS MEMBER

INSTALLING NEW LOCK NUTS ON THE STEERING GEAR

INSTALLING THE CLAMP FOR THE OIL PIPE

INSTALLING THE SCREWS IN THE TRANSMISSION AND ENGINE

INSTALLING THE DIP STICK PIPE IN THE TRANSMISSION

INSTALLING THE HOSE FOR THE HEATER PIPE

CHECKING WATER LEVELS

PROGRAMMING THE TRANSMISSION CONTROL MODULE (TCM)

REMOVING THE GEAR SELECTOR CABLE AND LEVER ON THE TRANSMISSION

REMOVING THE HOSE FOR THE HEATER PIPE

REMOVING THE SCREWS FOR THE TRANSMISSION AND STARTER MOTOR AND THE GROUND LEAD

INSTALLING THE LIFTING FIXTURE

INSTALLING THE LIFTING BEAM AND LIFTING HOOK ON THE ENGINE LIFTING EYELET

REMOVING THE SCREWS FOR THE CABLE CONDUIT AND GROUND LEAD BRACKET ON THE SUB-FRAME

REMOVING THE EVAPORATOR LINE

REMOVING THE HEATED OXYGEN SENSORS (HO2S) CONNECTOR

REMOVING THE SCREW FOR THE REAR ENGINE MOUNTING

REMOVING THE SCREWS FOR THE RIGHT ENGINE PAD

REMOVING THE NUTS AND SCREWS FOR THE STEERING GEAR SUB-FRAME

LOWERING THE SUB-FRAME WITH THE STEERING GEAR

REMOVING THE DRIVE SHAFT

REMOVING THE PROPELLER SHAFT

REMOVING THE ENGINE MOUNTING TOGETHER WITH THE BRACKET AND THE SPLASH GUARD

REMOVING THE OIL PIPE FROM THE GEARBOX

REMOVING THE HEATED OXYGEN SENSOR (HO2S) CONNECTORS FROM THE BRACKET ON THE TRANSMISSION

CHECKING THE SEALING RING

REMOVING THE GEARBOX

COVER CONTROL SYSTEM, REPLACING

CLEANING THE COVER

INSTALLING COVER

INSTALLING THE SUBFRAME

FILLING OF OIL

SEALING RING, GEAR SHIFT LINKAGE ROD

TRANSAXLE OIL

TRANSMISSION CONTROL MODULE (TCM)

REMOVING COVER CONTROL SYSTEM

CONTROL SYSTEMS

TRANSMISSION CONTROL UNIT SOLENOIDS

CONTROL SYSTEM, REPLACING

COVER CONTROL SYSTEM, REPLACING (2007-2011)

REMOVING THE COVER

REMOVING THE CONTROL SYSTEM COVER

CLEANING COVER

REPLACING THE GEARBOX

REPLACING THE GEAR-SHIFT POSITION SENSOR

REMOVING/INSTALLING

INFORMATION

INSTALLING THE INLET PIPE

INSTALLING THE BATTERY CABLE

PREPARATIONS/FINISHING WORK

TRANSMISSION, TRANSFERRING COMPONENTS

INSTALLING THE ANGLE GEAR

REMOVING DRIVE SHAFT RIGHT SIDE

REMOVING THE SEALING RING

INSTALLING A NEW SEALING RING

TRANSFERCASE REAR SEAL

TRANSFERCASE VENTILATION VALVE

SEALING RING, BEVEL GEAR, LEFT

BEVEL GEAR

All sections

CHECKING THE MARKING Volvo XC90 I рестайлинг

Transmission - Removal, Replacement and Installation

CHECKING THE MARKING

Check that the marking corresponds exactly. Check the height. See MARKING THE POSITION OF THE ADJUSTMENT NUT .

Install the split pin. Tighten the screw. Tighten to 50 Nm .

Checking the oil level in the bevel gear

Check the oil level in the bevel gear. See CHECKING THE OIL LEVEL IN THE BEVEL GEAR

Note. To install the drive shaft, see REPLACING THE FRONT RIGHT DRIVE SHAFT .