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Transmission - Removal, Replacement and Installation Volvo XC90 I

Step-by-step instructions on "Transmission - Removal, Replacement and Installation" for Volvo XC90 I (2002–2006). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

309subsections
309articles
384illustrations

BEVEL GEAR, REPLACING

1 article

PREPARATIONS

1 article

INSTALLING THE BEVEL GEAR

1 article

INSTALLING THE CENTER BEARING AND MEMBER FOR THE PROPELLER SHAFT

1 article

INSTALLING THE DRIVE SHAFT

1 article

FINISHING

1 article

INSTALLING THE SPLASH GUARD

1 article

FITTING THE WHEEL

1 article

REMOVING THE BRASS PIPE

1 article

FILLING WITH OIL

1 article

REPLACING THE PINION SEAL FOR THE BEVEL GEAR

1 article

REMOVING THE THREE-WAY CATALYTIC CONVERTER (TWC)

1 article

MARKING THE PROPELLER SHAFT / CARRIER PLATE

1 article

INSTALLING THE THREE-WAY CATALYTIC CONVERTER (TWC)

1 article

CHECKING THE OIL LEVEL IN THE BEVEL GEAR

1 article

REMOVING BEVEL GEAR

1 article

SEALING RINGS BEVEL GEAR, REPLACING

1 article

CHECKING THE MARKING

1 article

REPLACING THE BEVEL GEAR/CHAIN HOUSING

1 article

PAY ATTENTION TO THE FOLLOWING WHEN REMOVING PROPELLER SHAFT

1 article

INSTALLING THE BEVEL GEAR / CHAIN HOUSING

1 article

INSTALLING THE BRACKET

1 article

INSTALLING THE STEERING GEAR TO THE ENGINE PAD

1 article

SEAL, DRIVE SHAFT, REPLACING

1 article

LEFT-HAND SIDE

1 article

RIGHT-HAND SIDE

1 article

PINION SEAL BEVEL GEAR, REPLACING

1 article

PREPARATORY WORK

1 article

REMOVING THE NUTS FOR THE BEVEL GEAR FLANGE

1 article

REMOVING THE FLANGE

1 article

REMOVING THE SEAL

1 article

INSTALLING THE SEAL

1 article

INSTALLING THE FLANGE ON THE PINION

1 article

SEALS BEVEL GEAR/CHAIN HOUSING, REPLACING

1 article

SEALING RING, BEVEL GEAR, RIGHT

1 article

REMOVING DRIVE SHAFT RIGHT-HAND SIDE

1 article

APPLIES TO ALL

1 article

ONLY APPLIES WHEN CHANGING TO NEW PART

1 article

ONLY APPLIES IF THE ORIGINAL PART IS TO BE REUSED

1 article

BLEED VALVE BEVEL GEAR, REPLACING

1 article

CHECKING THE OIL LEVEL

1 article

CABLE KEY INTERLOCK, REPLACING

1 article

INSTALLING THE GEARBOX CABLE

1 article

INITIAL SETTING OF THE KEY LOCK CABLE (ADJUSTING)

1 article

FINISHING WORK

1 article

INSTALL THE BUSHINGS IN THE BRAKE PEDAL

1 article

INSTALL THE BRAKE PEDAL

1 article

INSTALLING THE GEAR SELECTOR KNOB

1 article

REMOVING CENTRE TUNNEL CONSOLE

1 article

DETACHING THE BOOT AND REMOVING THE GEAR SELECTOR KNOB

1 article

INSTALLING THE CENTRE TUNNEL CONSOLE

1 article

REMOVING THE CENTER CONSOLE

1 article

INSTALLING THE SOLENOID

1 article

INSTALLING THE CENTER CONSOLE

1 article

BOOT, GEAR SELECTOR, REPLACING

1 article

GEAR SELECTOR KNOB, GEARTRONIC, REPLACING

1 article

GEAR SELECTOR CABLES, REPLACING

1 article

REMOVING THE AIR CLEANER (ACL) HOUSING

1 article

REMOVING SIDE PANELS

1 article

REMOVING THE GEAR SELECTOR CABLE

1 article

REMOVING THE GEAR SELECTOR CABLE AT THE FIREWALL

1 article

INSTALLING THE GEAR SELECTOR CABLE FROM THE INSIDE OF THE PASSENGER COMPARTMENT

1 article

FEEDING IN THE GEAR SELECTOR CABLE FROM THE INSIDE

1 article

INSTALLING THE GEAR SELECTOR CABLE ON THE GEAR SELECTOR

1 article

INSTALLING GEAR SELECTOR KNOB AND BOOT

1 article

TOP PANEL GEARTRONIC, REPLACING

1 article

REMOVING THE TOP PANEL

1 article

REMOVING THE GEAR SELECTOR KNOB

1 article

INSTALLING THE BOOT

1 article

INSTALLING THE TOP PANEL

1 article

INSTALLING THE GEAR SELECTOR KNOB AND LOCK BRACKET

1 article

GEAR SELECTOR CABLE

1 article

REMOVING THE LEFT FRONT WHEEL

1 article

VEHICLE WITH REAR A/C

1 article

REMOVING THE GEAR SELECTOR CABLE AT THE BULKHEAD

1 article

INSTALLING THE GEAR SELECTOR CABLE ON THE GEARBOX

1 article

INSTALLING THE AIR CLEANER (ACL) HOUSING

1 article

CONNECTING SLEEVE

1 article

COVER BRAKE CYLINDER B4 AUTOMATIC TRANSMISSION, REPLACING

1 article

REMOVING COMPONENTS

1 article

INSTALLING THE SNAP RING

1 article

ADAPTING THE CONTROL MODULE

1 article

CHECKING THE FUNCTION OF THE TRANSMISSION

1 article

GEAR-SHIFT POSITION SENSOR, POSITION

1 article

ADJUSTING THE GEAR-SHIFT POSITION SENSOR

1 article

SEALING RING GEAR SHIFT LINKAGE ROD, REPLACING

1 article

REMOVING ENGINE COMPARTMENT COMPONENTS

1 article

INSTALLING THE GEAR-SHIFT POSITION SENSOR

1 article

ADJUSTING GEAR-SHIFT POSITION SENSOR

1 article

INSTALLING ENGINE COMPARTMENT COMPONENTS

1 article

SEALING RING OIL PUMP, REPLACING

1 article

REMOVING THE TRANSMISSION

1 article

INSTALLING THE TRANSMISSION

1 article

SOLENOID CONTROL SYSTEM, REPLACING

1 article

CHECKING THE RESISTANCE OF SLT, SLS AND SLU

1 article

REPLACING SOLENOIDS S1-S5

1 article

INSTALLING THE CONTROL SYSTEM

1 article

POINTS TO OBSERVE WHEN REPLACING THE CONTROL MODULE

1 article

ORDERING SOFTWARE

1 article

CONDITIONS

1 article

INSTALLING THE OIL PLUG

1 article

FURTHER FILLING

1 article

TRANSMISSION, INSTALLING

1 article

INSTALLING THE RIGHT DRIVE SHAFT ON THE TRANSMISSION, WHEEL SPINDLE AND CONTROL ARM

1 article

INSTALLING THE COLLISION PROTECTION SYSTEM OVER THE STEERING GEAR

1 article

REMOVING THE LIFTING BEAMS

1 article

INSTALLING THE SERVICE CLIPS

1 article

INSTALLING THE BATTERY LEAD

1 article

TRANSMISSION, REMOVING

1 article

DISCONNECTING THE BATTERY LEAD

1 article

REMOVING THE MOUNTING SCREWS FROM THE TRANSMISSION

1 article

REMOVING THE COOLANT HOSE FROM THE PASSENGER COMPARTMENT HEATER

1 article

INSTALLING THE LIFTING BEAMS AND LIFTING HOOKS ON THE ENGINE LIFTING LUGS

1 article

REMOVING BOTH THE FRONT WHEELS

1 article

REMOVING COMPONENTS FROM THE SUB-FRAME

1 article

REMOVING THE CROSS MEMBERS FROM THE BODY

1 article

MEASURING THE POSITION OF THE TIE ROD IN THE STEERING GEAR

1 article

DISCONNECTING THE STEERING GEAR

1 article

REMOVING FRONT SUSPENSION COMPONENTS (BOTH SIDES)

1 article

REMOVING FENDER LINER COMPONENTS (BOTH SIDES)

1 article

REMOVING THE RIGHT DRIVE SHAFT

1 article

REMOVING THE COLLISION PROTECTION SYSTEM OVER THE STEERING GEAR

1 article

LOWERING THE SUB-FRAME

1 article

REMOVING THE REAR ENGINE MOUNTING

1 article

REMOVING THE OIL PIPE FROM THE TRANSMISSION

1 article

REMOVING ALL THE SCREWS FOR THE TRANSMISSION AND ENGINE

1 article

TRANSMISSION CONTROL MODULE (TCM), REPLACING

1 article

LIFTING THE ENGINE AND TRANSMISSION

1 article

INSTALLING THE REAR ENGINE MOUNTING

1 article

INSTALLING THE LOWER OIL PIPE ON THE TRANSMISSION

1 article

INSTALLING THE LEFT DRIVE SHAFT ON THE TRANSMISSION AND THE WHEEL SPINDLE

1 article

INSTALLING THE SUBFRAME ON THE BODYWORK

1 article

INSTALLING FRONT SUSPENSION COMPONENTS

1 article

INSTALLING COMPONENTS FOR THE FENDER LINER

1 article

INSTALLING THE CABLE DUCT

1 article

INSTALLING THE FRONT SPLASH GUARD

1 article

INSTALLING THE COOLANT HOSE

1 article

INSTALLING THE REMAINING SCREWS FOR THE TRANSMISSION AND STARTER MOTOR

1 article

INSTALLING THE GEAR SELECTOR CABLE AND OIL PIPE

1 article

INSTALLING SERVICE CLIPS

1 article

REMOVING COMPONENTS FROM THE TRANSMISSION

1 article

REMOVING THE TRANSMISSION MOUNTING SCREWS

1 article

REMOVING THE FRONT MOUNTING FOR THE EXHAUST PIPE

1 article

DETACHING THE POWER STEERING LINE

1 article

DISCONNECTING THE BALL JOINT PINION FROM THE CONTROL ARM (BOTH SIDES)

1 article

REMOVING THE SCREWS FOR THE SUB-FRAME SUPPORT PLATES (BOTH SIDES)

1 article

REMOVING THE DRIVE SHAFT FROM THE WHEEL HUB

1 article

REMOVING THE DRIVE SHAFT FROM THE TRANSMISSION

1 article

LOWERING THE ENGINE AND THE TRANSMISSION

1 article

INSTALLING THE FIXTURE ON THE MOBILE JACK AND TRANSMISSION

1 article

CONTROL SYSTEM FOR CARS OF MODEL YEAR -2002

1 article

INSTALLING THE OIL PUMP

1 article

INSTALLING THE SIDE COVER

1 article

CONTROL SYSTEM/VALVE HOUSING, REMOVING

1 article

REMOVING THE SIDE COVER

1 article

PREPARATIONS FOR REMOVING THE VALVE HOUSING

1 article

REMOVING THE SCREWS FOR THE VALVE HOUSING AND PRESSURE SENSOR

1 article

CONTROL SYSTEM FOR CARS OF MODEL YEAR 2003

1 article

REMOVING AND SEPARATING THE VALVE HOUSING

1 article

CHECKING AND REINSTALLING THE BALLS IN THE VALVE HOUSING

1 article

CHECK THE SEALING OF THE BALLS AGAINST THE DISTRIBUTION PLATE

1 article

COVER DIFFERENTIAL, REPLACING

1 article

REMOVING THE BEVEL GEAR/CHAIN HOUSING

1 article

INSTALLING THE TRANSMISSION OUTPUT SPEED SENSOR

1 article

INSTALLING THE BRACKET FOR THE BEVEL GEAR/CHAIN HOUSING

1 article

INSTALLING THE PIPE ON THE TURBOCHARGER (TC)

1 article

FILLING THE COOLING SYSTEM

1 article

BEVEL GEAR/CHAIN HOUSING, REPLACING

1 article

RADIATOR, REPLACING

1 article

REMOVING THE OIL COOLER HOSES

1 article

REMOVING THE UPPER COOLANT HOSES

1 article

REMOVING THE CHARGE AIR PIPE/HOSE

1 article

REMOVING THE LOWER ENGINE COOLANT HOSE

1 article

INSTALLING THE RADIATOR

1 article

INSTALLING THE ENGINE COOLANT FAN (FC)

1 article

INSTALLING THE COOLER UNIT

1 article

INSTALLING THE LOWER ENGINE COOLANT HOSE

1 article

INSTALLING THE AIR CONDITIONING (A/C) PIPE

1 article

INSTALLING THE RIGHT HEADLAMP

1 article

INSTALLING THE UPPER ENGINE COOLANT HOSES

1 article

INSTALLING THE CHARGE AIR PIPE/HOSE

1 article

INSTALLING THE OIL COOLER HOSES

1 article

INSTALLING THE CABLE DUCT AND AIR DUCT

1 article

INSTALLING THE SKID PLATE

1 article

GASKET / PISTON ACCUMULATOR, REPLACING

1 article

INSTALLING THE ACCUMULATOR HOUSING ON THE TRANSMISSION

1 article

GASKET/O RING SERVO CYLINDER, REPLACING

1 article

REMOVING THE SIDE COVER FROM THE TRANSMISSION

1 article

INSTALLING THE SIDE COVER ON THE TRANSMISSION

1 article

PISTON / COVER BACK-UP (REVERSE) SERVO, REPLACING

1 article

INSTALLING THE COVER ON THE TRANSMISSION

1 article

INSTALLING THE SPRING CLIP

1 article

INSTALLING THE TRANSMISSION ON THE ENGINE

1 article

INSTALLING THE PRESSURE SENSOR

1 article

SEALING RING AND PISTON WITH O-RING FOR FRONT SERVO, INSTALLING

1 article

SEALING RING AND PISTON WITH O-RING FOR FRONT SERVO, REPLACING

1 article

DISCONNECTING THE STEERING GEAR FROM THE ENGINE PAD

1 article

REMOVING THE CHAIN HOUSING BRACKET

1 article

REMOVING THE SCREWS FOR THE BEVEL GEAR/CHAIN HOUSING

1 article

REMOVING THE SERVO CYLINDER COVER

1 article

REMOVING THE PISTON FROM THE TRANSMISSION

1 article

SIDE COVER TRANSMISSION, INSTALLING

1 article

INSTALLING THE SUB-FRAME ON THE BODYWORK

1 article

INSTALLING THE DRIVE SHAFT ON THE WHEEL HUB

1 article

INSTALLING FRONT SUSPENSION COMPONENTS (BOTH SIDES)

1 article

INSTALLING THE BOOT AND SNAP RING ON THE FIREWALL

1 article

SIDE COVER TRANSMISSION, REMOVING

1 article

DISCONNECTING THE CHARGE AIR PIPE

1 article

REMOVING THE CONNECTOR FROM THE TRANSMISSION

1 article

REMOVING THE FRONT CROSS MEMBER

1 article

REMOVING SCREWS AND NUTS FROM THE ENGINE PAD AND ENGINE STABILIZER BRACE

1 article

REMOVING FRONT SUSPENSION COMPONENTS ON BOTH SIDES

1 article

REMOVING THE SCREWS FROM THE SUB-FRAME SUPPORT PLATES (BOTH SIDES)

1 article

SOLENOID LOCK-UP FUNCTION, REPLACING

1 article

INSTALLING THE LOCK-UP SOLENOID

1 article

INSTALLING SOLENOID S1

1 article

REMOVING SOLENOID S2

1 article

INSTALLING SOLENOID S2

1 article

TRANSMISSION OIL / OIL FILTER, REPLACING

1 article

FILL THE TRANSMISSION WITH OIL. THERE ARE TWO DIFFERENT METHODS. METHOD 1

1 article

FILL THE TRANSMISSION WITH OIL. METHOD 2

1 article

INSTALL THE OIL RETURN LINE ON THE TRANSMISSION

1 article

LOWER THE CAR

1 article

POUR THE REST OF THE OIL INTO THE TRANSMISSION

1 article

CHECK THE OIL LEVEL

1 article

TRANSMISSION, INSTALLING (2005, 2006)

1 article

CHECKING BEFORE INSTALLING

1 article

PAY ATTENTION TO THE FOLLOWING WHEN INSTALLING PROPELLER SHAFT

1 article

INSTALLING THE PROPELLER SHAFT

1 article

INSTALLING THE OIL PIPE AT THE TRANSMISSION

1 article

INSTALLING THE GEAR SELECTOR CABLE ON THE TRANSMISSION AND LEVER

1 article

FILLING WITH TRANSMISSION OIL. THERE ARE 2 DIFFERENT METHODS. METHOD 1

1 article

FILLING WITH TRANSMISSION OIL. METHOD 2

1 article

INSTALLING THE SPLASH GUARDS AND THE FENDER LINER

1 article

TRANSMISSION, INSTALLING (2003, 2004)

1 article

WHEN REPLACING WITH A NEW TRANSMISSION

1 article

ADJUSTING THE POSITION OF THE TRANSMISSION AND ENGINE

1 article

INSTALLING THE BRACKET FOR THE TRANSMISSION END

1 article

INSTALLING THE CHAIN HOSING AND BEVEL GEAR

1 article

INSTALLING THE HEATED OXYGEN SENSOR (HO2S) CONNECTORS TO THE BRACKET ON THE TRANSMISSION

1 article

LIFTING THE ENGINE AND TRANSMISSION TO THE HORIZONTAL POSITION

1 article

INSTALLING THE ENGINE MOUNTING TOGETHER WITH THE BRACKET AND THE SPLASH GUARD

1 article

PREPARATIONS FOR INSTALLING THE SUB-FRAME

1 article

INSTALLING THE SUB-FRAME

1 article

INSTALLING THE RIGHT ENGINE PAD

1 article

INSTALLING THE SCREW FOR THE REAR ENGINE PAD THROUGH THE STEERING GEAR

1 article

INSTALLING THE DRIVE SHAFT IN THE TRANSMISSION, BOTH SIDES

1 article

INSTALLING THE DRIVE SHAFT IN THE WHEEL HUB, BOTH SIDES

1 article

INSTALLING THE SCREWS FOR THE BRACKET FOR THE HEATED OXYGEN SENSOR (HO2S) CABLE

1 article

INSTALLING THE FRONT CROSS MEMBER

1 article

INSTALLING NEW LOCK NUTS ON THE STEERING GEAR

1 article

INSTALLING THE CLAMP FOR THE OIL PIPE

1 article

INSTALLING THE SCREWS IN THE TRANSMISSION AND ENGINE

1 article

INSTALLING THE DIP STICK PIPE IN THE TRANSMISSION

1 article

INSTALLING THE HOSE FOR THE HEATER PIPE

1 article

CHECKING WATER LEVELS

1 article

PROGRAMMING THE TRANSMISSION CONTROL MODULE (TCM)

1 article

REMOVING THE GEAR SELECTOR CABLE AND LEVER ON THE TRANSMISSION

1 article

REMOVING THE HOSE FOR THE HEATER PIPE

1 article

REMOVING THE SCREWS FOR THE TRANSMISSION AND STARTER MOTOR AND THE GROUND LEAD

1 article

INSTALLING THE LIFTING FIXTURE

1 article

INSTALLING THE LIFTING BEAM AND LIFTING HOOK ON THE ENGINE LIFTING EYELET

1 article

REMOVING THE SCREWS FOR THE CABLE CONDUIT AND GROUND LEAD BRACKET ON THE SUB-FRAME

1 article

REMOVING THE EVAPORATOR LINE

1 article

REMOVING THE HEATED OXYGEN SENSORS (HO2S) CONNECTOR

1 article

REMOVING THE SCREW FOR THE REAR ENGINE MOUNTING

1 article

REMOVING THE SCREWS FOR THE RIGHT ENGINE PAD

1 article

REMOVING THE NUTS AND SCREWS FOR THE STEERING GEAR SUB-FRAME

1 article

LOWERING THE SUB-FRAME WITH THE STEERING GEAR

1 article

REMOVING THE DRIVE SHAFT

1 article

REMOVING THE PROPELLER SHAFT

1 article

REMOVING THE ENGINE MOUNTING TOGETHER WITH THE BRACKET AND THE SPLASH GUARD

1 article

REMOVING THE OIL PIPE FROM THE GEARBOX

1 article

REMOVING THE HEATED OXYGEN SENSOR (HO2S) CONNECTORS FROM THE BRACKET ON THE TRANSMISSION

1 article

CHECKING THE SEALING RING

1 article

REMOVING THE GEARBOX

1 article

COVER CONTROL SYSTEM, REPLACING

1 article

CLEANING THE COVER

1 article

INSTALLING COVER

1 article

INSTALLING THE SUBFRAME

1 article

FILLING OF OIL

1 article

SEALING RING, GEAR SHIFT LINKAGE ROD

1 article

TRANSAXLE OIL

1 article

TRANSMISSION CONTROL MODULE (TCM)

1 article

REMOVING COVER CONTROL SYSTEM

1 article

CONTROL SYSTEMS

1 article

TRANSMISSION CONTROL UNIT SOLENOIDS

1 article

CONTROL SYSTEM, REPLACING

1 article

COVER CONTROL SYSTEM, REPLACING (2007-2011)

1 article

REMOVING THE COVER

1 article

REMOVING THE CONTROL SYSTEM COVER

1 article

CLEANING COVER

1 article

REPLACING THE GEARBOX

1 article

REPLACING THE GEAR-SHIFT POSITION SENSOR

1 article

REMOVING/INSTALLING

1 article

INFORMATION

1 article

INSTALLING THE INLET PIPE

1 article

INSTALLING THE BATTERY CABLE

1 article

PREPARATIONS/FINISHING WORK

1 article

TRANSMISSION, TRANSFERRING COMPONENTS

1 article

INSTALLING THE ANGLE GEAR

1 article

REMOVING DRIVE SHAFT RIGHT SIDE

1 article

REMOVING THE SEALING RING

1 article

INSTALLING A NEW SEALING RING

1 article

TRANSFERCASE REAR SEAL

1 article

TRANSFERCASE VENTILATION VALVE

1 article

SEALING RING, BEVEL GEAR, LEFT

1 article

BEVEL GEAR

1 article