Cooling System - Removal, Replacement and Installation: Other Volvo V50 I рестайлинг

REMOVING THE ENGINE COOLING FAN (FC)

Remove the cooling fan. See ENGINE COOLING FAN (FC)

Scheme 6

Install the following items

1. bracket
2. screws, lightly, 4 pcs.

Scheme 7

Remove the following items

1. screw
2. engine compartment panel.

Scheme 8

Remove the following items

1. screw
2. radiator mounting.

Scheme 9

Slightly raise the condenser and suspend from a suitable place, so that the condenser is not put under any strain.

1. the screws for the upper radiator mounting, 2 pcs on both sides
2. bracket under air conditioning aggregate
3. radiator downwards.

Note. Tighten. See TIGHTENING TORQUE

Install the following items

1. the radiator
2. Bracket
3. screws, 4 pcs, lightly.

Install the screws for the upper radiator mounting, 2 pcs on both sides.

Install the following items

1. engine compartment panel.
2. screws, M6.

Scheme 10

Install a mobile jack under the radiator.

Scheme 11

Remove the bracket.

Install the engine cooling fan. See ENGINE COOLING FAN (FC)

Remove the electric cooling fan. See ENGINE COOLING FAN (FC)

INSTALLING THE BRACKET FOR THE RADIATOR

Install

1. the bracket
2. the 4 x screws, lightly.

Remove the charge air cooler (CAC). See CHARGE AIR COOLER (2005-2010) or CHARGE AIR COOLER (2011)

REMOVING THE ENGINE COMPARTMENT PANEL

Remove

1. screws
2. the engine compartment panel.

REMOVING THE UPPER RADIATOR MOUNTING

Remove the following on both sides

1. the screw
2. the radiator mounting.

SUSPENDING THE CONDENSER

Slightly raise the condenser and suspend from a suitable place, so that the condenser is not put under any strain.

REMOVING THE RADIATOR

Remove

1. the screws for the upper radiator mounting, 2 on both sides.
2. the bracket under the air conditioning aggregate
3. the radiator downwards.

Note. For tightening torques, see TIGHTENING TORQUE

INSTALLING THE RADIATOR

Install

1. Radiator
2. the bracket
3. the 4 x screws, lightly.

1. the screws for the upper radiator mounting, 2 on both sides.

1. the engine compartment panel
2. the screws, M6.

Install the charge air cooler (CAC). See CHARGE AIR COOLER (2005-2010) or CHARGE AIR COOLER (2011)

INSTALLING ENGINE COOLANT FAN (FC)

Install a mobile jack under the radiator.

Remove the bracket.

Install the electric cooling fan, see ENGINE COOLING FAN (FC)

CHARGE AIR COOLER

Note. The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

PREPARATORY WORK

The bumper cover. See BUMPERS AND MUDFLAPS - REMOVAL, REPLACEMENT AND INSTALLATION

See REMOVING THE UPPER SCREWS FOR THE LOWER AIR BAFFLE

Scheme 12

Remove the screws on both sides.

REMOVING THE CHARGE AIR COOLER (CAC)

Scheme 13

Remove

1. the hoses (1)
2. the 2 screws (2).

Lift the charge air cooler (CAC). Remove the charge air cooler (CAC).

Note. For tightening torques, see ENGINE - MECHANICAL AND TORQUE SPECIFICATIONS .

INSTALLING THE CHARGE AIR COOLER (CAC)

Thread on the right-hand charge air pipe and hook the charge air cooler (CAC) into the upper mountings.

Install

1. the 2 M6 screws
2. the hoses.

INSTALLING THE UPPER SCREWS FOR THE LOWER AIR BAFFLE

Install the M5 screws on both sides.

FINISHING

The bumper shell. See BUMPERS AND MUDFLAPS - REMOVAL, REPLACEMENT AND INSTALLATION .

RADIATOR

See RADIATOR

See RADIATOR

Note. Removal steps in this procedure may contain installation details.

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove timing belt, see TIMING BELT

Scheme 14

Torque: M6

10 Nm

To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the air filter housing, see AIR CLEANER HOUSING

Scheme 15

Torque: M6

10 Nm

Scheme 16

To install, reverse the removal procedure.

Note. Removal steps in this procedure may contain installation details.

Perform cooling system draining, charging and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove timing belt, see TIMING BELT (B5244S4; 2005-2006) or TIMING BELT (B5244S4; B5244S7; 2007-2010) or

Torque: M7

17 Nm

To install, reverse the removal procedure.

THERMOSTAT

See THERMOSTAT

COOLANT PUMP

See COOLANT PUMP

Note. Removal steps in this procedure may contain installation details.

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the air filter housing, see AIR CLEANER HOUSING

Torque: M6

10 Nm

To install, reverse the removal procedure.

See COOLANT PUMP

See THERMOSTAT

See COOLANT PUMP

See THERMOSTAT

REMOVING THE BUMPER

Remove the bumper cover. See COVER BUMPER FRONT

REMOVING THE ENGINE COOLING FAN

Remove

1. the 4 screws
2. the bracket for the air conditioning aggregate.

Scheme 17

Remove the 2 x coolant hoses.

Scheme 18

Note. When removing the engine cooling fan (FC), ensure that no cables are damaged.

Press in both clips on the upper section and lift the engine cooling fan (FC) from the catches.

Remove the fan downwards.

Note. For tightening torques, see TIGHTENING TORQUE

INSTALLING THE ENGINE COOLING FAN

Install

1. the engine cooling fan (FC) from underneath. Hook the engine cooling fan (FC) into the upper and lower mountings.
2. the 2 x coolant hoses, close the drain screw.
3. the bracket for the air conditioning aggregate
4. the 4 x M8 screws. Remove the air conditioning aggregate.
5. the splash guard under the engine using the 7 x screws

Only applies to vehicles with premair sensors

Install the connector to the premair sensor

Only applies to vehicles with automatic transmissions

Install

1. the oil cooler to the transmission
2. the bolt.

Applies to all versions

Install

1. the connector to the engine cooling fan (FC)
2. the 2 x hoses in the clips
3. the cover for the brake control module (BCM).

Top up the coolant. See COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Run the engine until the thermostat opens. Top up if necessary.

Install the bumper cover. See COVER BUMPER FRONT

Note. The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Remove the bumper cover. See COVER BUMPER FRONT (2005-2007) or COVER BUMPER FRONT (2008-2010)

Scheme 19

Remove

1. the switch
2. the hoses
3. the 2 screws.

Fold the air baffle up.

Remove the charge air cooler (CAC).

INSTALLING THE CHARGE AIR COOLER (CAC)

Note. For tightening torques, see TIGHTENING TORQUE .

Fold the air baffle up.

Install

1. the charge air cooler (CAC)
2. the 2 M6 screws
3. the hoses.

see COVER BUMPER FRONT (2005-2007) or COVER BUMPER FRONT (2008-2010)

See CHARGE AIR COOLER (2005-2010)

See CHARGE AIR COOLER (2005-2010)

Note. The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

The bumper cover. See COVER BUMPER FRONT

REMOVING THE UPPER SCREWS FOR THE LOWER AIR BAFFLE

Remove the screws on both sides.

REMOVING THE CHARGE AIR COOLER (CAC)

Remove

1. the hoses (1)
2. the 2 screws (2).

Lift the charge air cooler (CAC). Remove the charge air cooler (CAC).

Note. For tightening torques, see TIGHTENING TORQUE .

Thread on the right-hand charge air pipe and hook the charge air cooler (CAC) into the upper mountings.

Install

1. the 2 M6 screws
2. the hoses.

INSTALLING THE UPPER SCREWS FOR THE LOWER AIR BAFFLE

Install the M5 screws on both sides.

The bumper shell. See COVER BUMPER FRONT .