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• Cables and Fuses - Removal, Replacement and Installation
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• Control Modules - Design and Function - 1 of 3
• Control Modules - Design and Function - 3 of 3
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• Engine - Removal, Replacement and Installation
• Engine Block Heater - Installation Instructions, Accessories
• Engine Control Systems
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• Reset Procedures
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• Timing Belt
• Towing and Auxiliary Storage - Installation Instructions, Accessories
• Towing Systems
• Traction Control Disable
• Transmission
• Transmission - Removal, Replacement and Installation - 1 of 2
• Transmission - Removal, Replacement and Installation - 2 of 2
• Wheel & Tire System
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Repair manual

Engine - Removal, Replacement and Installation Volvo S80 I facelift

Step-by-step instructions on "Engine - Removal, Replacement and Installation" for Volvo S80 I facelift (2003–2006). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

161subsections

161articles

245illustrations

Crankshaft Seal Rear, Replacing

1 article

• Crankshaft Seal Rear, Replacing 3

Installing The Sealing Ring

1 article

• Installing The Sealing Ring 2

Installing The Gearbox

1 article

• Installing The Gearbox

Checking The Engine

1 article

• Checking The Engine

Crankshaft Seal, Front, Replacing

1 article

• Crankshaft Seal, Front, Replacing

Replacing The Carrier Plate

1 article

• Replacing The Carrier Plate

Preparatory Work

1 article

• Preparatory Work

Removing The Carrier Plate

1 article

• Removing The Carrier Plate 3

Finishing

1 article

• Finishing 25

Removing The Flywheel And Carrier Plate

1 article

• Removing The Flywheel And Carrier Plate

Removing The Seal

1 article

• Removing The Seal 1

Installing Flywheel And Carrier Plate

1 article

• Installing Flywheel And Carrier Plate

Installing The Carrier Plate

1 article

• Installing The Carrier Plate

Replacing Front Crankshaft Seal

1 article

• Replacing Front Crankshaft Seal

Oil Pump / Crankshaft Seal, Front, Replacing

1 article

• Oil Pump / Crankshaft Seal, Front, Replacing

Preparation

1 article

• Preparation 5

Final Check

1 article

• Final Check

Depressurizing The Fuel System

1 article

• Depressurizing The Fuel System 7

Removing The Timing Belt

1 article

• Removing The Timing Belt

Removing The Timing Gear Pulley

1 article

• Removing The Timing Gear Pulley 6

When Replacing Or Working On The Cylinder Head

1 article

• When Replacing Or Working On The Cylinder Head 5

Installing The Camshaft Cover

1 article

• Installing The Camshaft Cover 3

Checking And Adjusting The Variable Valve Timing Unit

1 article

• Checking And Adjusting The Variable Valve Timing Unit 5

Installing Components

1 article

• Installing Components

Check

1 article

• Check

Cylinder Head/Gasket, Replacing

1 article

• Cylinder Head/Gasket, Replacing

Removing The Cylinder Head Gasket

1 article

• Removing The Cylinder Head Gasket 4

Releasing The Coolant Pump Inlet Pipe

1 article

• Releasing The Coolant Pump Inlet Pipe

Setting Up The Engine

1 article

• Setting Up The Engine 7

When Replacing/Machining The Cylinder Head

1 article

• When Replacing/Machining The Cylinder Head 1

Installing The Cylinder Head Gasket

1 article

• Installing The Cylinder Head Gasket

Installing Valve Lifters And Camshafts

1 article

• Installing Valve Lifters And Camshafts 1

Installing The Camshaft Covers

1 article

• Installing The Camshaft Covers 1

Securing The Camshafts

1 article

• Securing The Camshafts 1

Installing Thermostat Housing

1 article

• Installing Thermostat Housing

Checking The Variable Valve Timing (VVT) Unit

1 article

• Checking The Variable Valve Timing (VVT) Unit 2

Installing The Fuel Rail

1 article

• Installing The Fuel Rail

Installing The Coolant Pump Intake Pipe

1 article

• Installing The Coolant Pump Intake Pipe

Installing The Manifold And Turbo 2

1 article

• Installing The Manifold And Turbo 2

Installing The Manifold And Turbo 1

1 article

• Installing The Manifold And Turbo 1

Installing Components At Turbo 1

1 article

• Installing Components At Turbo 1

Installing Components At Turbo 2

1 article

• Installing Components At Turbo 2 2

Checking And Filling Media

1 article

• Checking And Filling Media

Separating The Exhaust System

1 article

• Separating The Exhaust System

Removing Components

1 article

• Removing Components

Removing The Fuel Rail

1 article

• Removing The Fuel Rail

Removing Components From Turbo 1

1 article

• Removing Components From Turbo 1

Removing Components From Turbo 2

1 article

• Removing Components From Turbo 2 1

Removing The Thermostat Housing

1 article

• Removing The Thermostat Housing

Removing The Camshaft Cover/Cylinder Head

1 article

• Removing The Camshaft Cover/Cylinder Head

Cleaning the gasket faces

1 article

• Cleaning the gasket faces

Aligning The Crankshaft

1 article

• Aligning The Crankshaft

Installing The Cylinder Head

1 article

• Installing The Cylinder Head

Applying Liquid Gasket

1 article

• Applying Liquid Gasket

Installing The Rear Camshaft Seal

1 article

• Installing The Rear Camshaft Seal

Installing The Front Camshaft Seal

1 article

• Installing The Front Camshaft Seal

Installing The Thermostat Housing

1 article

• Installing The Thermostat Housing

Installing The Manifold/Turbo 2

1 article

• Installing The Manifold/Turbo 2

Installing The Manifold/Turbo 1

1 article

• Installing The Manifold/Turbo 1

Installing Components To Turbo 1

1 article

• Installing Components To Turbo 1

Installing Components To Turbo 2

1 article

• Installing Components To Turbo 2 5

Releasing The Inlet Pipe For The Coolant Pump

1 article

• Releasing The Inlet Pipe For The Coolant Pump 1

Removing The Camshaft Cover And Cylinder Head

1 article

• Removing The Camshaft Cover And Cylinder Head 1

Installing The Intake Pipe For The Coolant Pump

1 article

• Installing The Intake Pipe For The Coolant Pump

Installing The Manifold

1 article

• Installing The Manifold

Variable Valve Timing Unit, Checking And Adjusting

1 article

• Variable Valve Timing Unit, Checking And Adjusting

Installing

1 article

• Installing 6

Tighten The Timing Belt

1 article

• Tighten The Timing Belt 2

Removing The Cylinder Head/Gasket

1 article

• Removing The Cylinder Head/Gasket 5

Installing The Exhaust System

1 article

• Installing The Exhaust System

Removing The Cylinder Head / Gasket

1 article

• Removing The Cylinder Head / Gasket 3

Removing The Variable Valve Timing Unit / Timing Gear Pulley

1 article

• Removing The Variable Valve Timing Unit / Timing Gear Pulley

Installing The Cylinder Head / Gasket

1 article

• Installing The Cylinder Head / Gasket

Checking The Tensioner Pulley And Idler Pulley

1 article

• Checking The Tensioner Pulley And Idler Pulley

Installing The Turbocharger (TC)

1 article

• Installing The Turbocharger (TC) 1

Installing Three-Way Catalytic Converters (TWC) / Front Exhaust Pipe

1 article

• Installing Three-Way Catalytic Converters (TWC) / Front Exhaust Pipe

Installing The Drive Shaft

1 article

• Installing The Drive Shaft

Removing The Manifold

1 article

• Removing The Manifold

Compressing The Tensioner / Damping Unit

1 article

• Compressing The Tensioner / Damping Unit

Auxiliaries Belt / Belt Tensioner, Replacing

1 article

• Auxiliaries Belt / Belt Tensioner, Replacing 4

Removing The Front Camshaft Seal

1 article

• Removing The Front Camshaft Seal

Replacing The Rear Camshaft Seal

1 article

• Replacing The Rear Camshaft Seal 2

Cleaning

1 article

• Cleaning 4

Replacing The Timing Belt

1 article

• Replacing The Timing Belt 5

Installing The Variable Valve Timing (VVT) Control Valve

1 article

• Installing The Variable Valve Timing (VVT) Control Valve

Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing

1 article

• Camshaft Seal/Variable Valve Timing (VVT) Unit, Replacing

Removing The Rear Camshaft Seal

1 article

• Removing The Rear Camshaft Seal

Removing The Front Camshaft Seal / Variable Valve Timing Unit

1 article

• Removing The Front Camshaft Seal / Variable Valve Timing Unit 2

Checking The Tensioner And Idler Pulleys

1 article

• Checking The Tensioner And Idler Pulleys 3

Variable Valve Timing Solenoid, Replacing

1 article

• Variable Valve Timing Solenoid, Replacing

Installing The Starter Motor

1 article

• Installing The Starter Motor

Replacing The Variable Valve Timing Solenoid

1 article

• Replacing The Variable Valve Timing Solenoid

Preparations

1 article

• Preparations 1

Installing The Variable Valve Timing Solenoid

1 article

• Installing The Variable Valve Timing Solenoid

Bushing Sub-Frame, Replacing

1 article

• Bushing Sub-Frame, Replacing 12

Marking The Left-Hand Rear Bushing

1 article

• Marking The Left-Hand Rear Bushing 2

Lifting The Sub-Frame

1 article

• Lifting The Sub-Frame

Installing The Nuts And Screw For The Steering Gear

1 article

• Installing The Nuts And Screw For The Steering Gear

Installing The Delivery Line From The Steering Gear

1 article

• Installing The Delivery Line From The Steering Gear

Installing The Screws For The Engine Mounting To The Engine

1 article

• Installing The Screws For The Engine Mounting To The Engine

Installing The Protective Plate

1 article

• Installing The Protective Plate 1

Installing The Air Intake Cover

1 article

• Installing The Air Intake Cover

Installing The Protective Cover

1 article

• Installing The Protective Cover

Removing The Lifting Tools

1 article

• Removing The Lifting Tools

Removing The Lifting Lug And The Lifting Hook From The Engine And The Car (6- Cylinder Engines Only)

1 article

• Removing The Lifting Lug And The Lifting Hook From The Engine And The Car (6- Cylinder Engines Only)

Installing All Charge Air Pipes (Only 6-Cylinder Turbo Engines)

1 article

• Installing All Charge Air Pipes (Only 6-Cylinder Turbo Engines)

Replacing Front Engine Pad

1 article

• Replacing Front Engine Pad 5

Replacing Rear Engine Pad

1 article

• Replacing Rear Engine Pad

Replacing Right Engine Pad

1 article

• Replacing Right Engine Pad

Removing Right Engine Pad

1 article

• Removing Right Engine Pad 2

Replacing The Front Sub-Frame

1 article

• Replacing The Front Sub-Frame 10

Installing The Sub-Frame

1 article

• Installing The Sub-Frame 2

Installing Lifting Tools

1 article

• Installing Lifting Tools 1

Removing Lifting Tools

1 article

• Removing Lifting Tools

Camshaft Seal / Variable Valve Timing (VVT) Unit, Replacing

1 article

• Camshaft Seal / Variable Valve Timing (VVT) Unit, Replacing

Engine/Transmission, Installing

1 article

• Engine/Transmission, Installing 2

Installing The Propeller Shaft (All-Wheel Drive (AWD) Only)

1 article

• Installing The Propeller Shaft (All-Wheel Drive (AWD) Only)

Installing The Three-Way Catalytic Converter (TWC) (All-Wheel Drive (AWD) Only)

1 article

• Installing The Three-Way Catalytic Converter (TWC) (All-Wheel Drive (AWD) Only)

Installing The Front Exhaust Pipe

1 article

• Installing The Front Exhaust Pipe 7

Installing The Transmission Cable

1 article

• Installing The Transmission Cable 4

Lifting The Engine And Transmission To The Horizontal Position

1 article

• Lifting The Engine And Transmission To The Horizontal Position 4

Fitting The Sub-Frame To The Body

1 article

• Fitting The Sub-Frame To The Body

Installing The Sealing Ring For The CV Joint Housing

1 article

• Installing The Sealing Ring For The CV Joint Housing 10

Checking The Oil Level In The Transmission

1 article

• Checking The Oil Level In The Transmission 4

Installing The Water Hose

1 article

• Installing The Water Hose

Engine/Transmission, Removing

1 article

• Engine/Transmission, Removing 2

Removing The Transmission Cable

1 article

• Removing The Transmission Cable 1

Cars With Engine Block Heaters (Option)

1 article

• Cars With Engine Block Heaters (Option)

Separating The Fuel Line

1 article

• Separating The Fuel Line 1

Removing The Air Conditioning Aggregate

1 article

• Removing The Air Conditioning Aggregate

Exposing The Air Conditioning (A/C) Compressor

1 article

• Exposing The Air Conditioning (A/C) Compressor

Separating The Steering Shaft

1 article

• Separating The Steering Shaft 1

Removing The Three-Way Catalytic Converter (TWC) (All-Wheel Drive (AWD) Only)

1 article

• Removing The Three-Way Catalytic Converter (TWC) (All-Wheel Drive (AWD) Only)

Removing The Propeller Shaft From The Transmission And Drive Distribution Box (All-Wheel Drive (AWD) Only)

1 article

• Removing The Propeller Shaft From The Transmission And Drive Distribution Box (All-Wheel Drive (AWD) Only) 19

Lowering The Engine/Transmission Unit

1 article

• Lowering The Engine/Transmission Unit

Installing The Engine And Transmission Unit

1 article

• Installing The Engine And Transmission Unit

Installing The Three-Way Catalytic Converter (TWC) And Front Exhaust Pipe

1 article

• Installing The Three-Way Catalytic Converter (TWC) And Front Exhaust Pipe

Removing The Oil Sump

1 article

• Removing The Oil Sump 2

Replacing The Oil Pan

1 article

• Replacing The Oil Pan

Installing The Lifting Fixture

1 article

• Installing The Lifting Fixture

Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet

1 article

• Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet

Removing Components From The Sub-Frame

1 article

• Removing Components From The Sub-Frame

Lowering Sub-Frame

1 article

• Lowering Sub-Frame

Disconnecting The Oil Cooler

1 article

• Disconnecting The Oil Cooler

Removing The Oil Pan

1 article

• Removing The Oil Pan 2

Installing Components On The Sub-Frame

1 article

• Installing Components On The Sub-Frame

Removing Retaining Straps

1 article

• Removing Retaining Straps 1

Removing The Lifting Beam And The Lifting Hook

1 article

• Removing The Lifting Beam And The Lifting Hook 2

Installing The Auxiliaries Belt

1 article

• Installing The Auxiliaries Belt

Checking work

1 article

• Checking work 1

Aligning The Engine According To The Marking

1 article

• Aligning The Engine According To The Marking 4

Replacing The Rear Seal

1 article

• Replacing The Rear Seal

Timing Belt, Replacing

1 article

• Timing Belt, Replacing

Position The Engine According To The Marking

1 article

• Position The Engine According To The Marking 2

Installing The Timing Belt

1 article

• Installing The Timing Belt 1

For Engine Serial No. From 3188689

1 article

• For Engine Serial No. From 3188689 1

Reinstall

1 article

• Reinstall

Removing The Variable Valve Timing (VVT) Control Valve

1 article

• Removing The Variable Valve Timing (VVT) Control Valve 1

Applies to B5244Sx model years 1999-2001

1 article

• Applies to B5244Sx model years 1999-2001 5

Applies To All: Installing VVT-Control Valve

1 article

• Applies To All: Installing VVT-Control Valve 2

Replacing The Belt Tensioner

1 article

• Replacing The Belt Tensioner 1